Manipulator with overturning function for extrusion blow molding machine
By designing a robot with flip function in an extrusion blow molding machine, and automatically clamping and flipping blow molding products with a reducer motor and clamping mechanism, the problem of high equipment footprint and cost in the prior art is solved, and the processing is improved Efficiency and convenience of leak detection.
Patent Information
- Application Number
- CN202420028231.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-05
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-05
AI Technical Summary
When handling blow molding products with openings facing down, existing extrusion blow molding machines need to be provided separately, which leads to increased equipment footprint, increased cost and inefficient work.
A robot with flip function is designed, using a reducer motor to drive the mobile rack and clamping unit, and automatically clamp and flip the blow molded product through the first and second clamping mechanisms, avoiding the use of clamping and flip devices alone. need.
Automatically clamping and flipping blow-molded products are realized, which improves processing efficiency, reduces equipment footprint and cost, and simplifies the leakage detection process.
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Figure CN222135911U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extrusion blow molding machine equipment, in particular to a manipulator for an extrusion blow molding machine with a flipping function. Background Art
[0002] Existing hollow plastic products are usually made by extrusion blow molding machines, and when in use, the extrusion blow molding machine mainly extrude a softened thermoplastic parison through an extrusion die head, and then put the thermoplastic parison into the middle of an open mold, and then the mold is closed. After the mold is closed, the cutting device cuts off the upper end of the thermoplastic parison, so that the thermoplastic parison in the mold and the extrusion die head are disconnected, and then the mold is moved to the position of the upper blowing needle, and the thermoplastic parison in the mold is blown and extruded by the upper blowing needle. The blow-molded product after molding is manually taken out.
[0003] However, the existing blow molding machines also use a downward blowing object to blow and extrude the thermoplastic parison in the mold, so that the opening end of the blow-molded product after molding faces downward. When the blow-molded product after molding needs to be leak-tested, it is necessary to separately set up a flipping device to flip the blow-molded product with the opening facing downward so that its opening faces upward. In addition, in order to avoid the operation of manual material removal, a clamping device is currently used to automatically clamp the molded blow-molded product. However, separately setting up a clamping device and a flipping device will cause the extrusion blow molding machine to occupy a larger area and have low working efficiency. Therefore, a new manipulator for an extrusion blow molding machine with a flipping function is needed. Utility Model Content
[0004] The utility model aims to provide a manipulator for an extrusion blow molding machine with a flipping function, which is used to solve the problem in the prior art that when a blow-molded product with an opening facing downward is flipped, a clamping device and a flipping device need to be separately provided, resulting in the blow molding machine occupying too much space and increasing costs.
[0005] To achieve the above-mentioned purpose, the embodiment of the present application adopts the following technical scheme: a manipulator for an extrusion blow molding machine with a flipping function, comprising a mounting frame, a mounting plate fixedly connected to a surface of one side of the mounting frame, a connecting plate fixedly arranged on an upper surface of one end of the mounting plate, a waste material clamping mechanism movably connected to one end of the connecting plate, and the waste material of the blow-molded product can be clamped by the waste material clamping mechanism; two symmetrical slide rails are arranged on the upper surface of the mounting frame, a plurality of sliders are slidably arranged on the two slide rails, a moving frame is commonly connected to the upper surfaces of the plurality of sliders, a toothed plate is fixedly arranged on the upper surface of the mounting frame in the middle of the two slide rails, a reduction motor is fixedly arranged on the upper surface of the moving frame, and a working end of the reduction motor is provided with a waste material clamping mechanism. The bottom surface of the movable frame is extended out, and a rotating gear is arranged at the working end of the reduction motor, and the rotating gear is meshed with the toothed plate; a clamping unit is commonly connected at the opposite ends of the movable frame, and the clamping unit comprises: a guide rod, two guide rods are symmetrically arranged and respectively connected to the two ends of the movable frame, a bottom plate is commonly connected at one end of the two guide rods, two symmetrical side plates are arranged on the surface of the bottom plate and are divided into a first side plate and a second side plate, a first clamping mechanism is movably arranged on the inner surface of the first side plate, and a second clamping mechanism is movably arranged on the inner surface of the second side plate, and the first clamping mechanism and the second clamping mechanism can be used to approach each other to clamp the blow-molded product, and the clamping directions of the first clamping mechanism and the second clamping mechanism are toward the waste clamping mechanism.
[0006] Furthermore, in an embodiment of the utility model, the waste clamping mechanism includes: a guide column, two guide columns are symmetrically arranged, the two guide columns are movably connected to one end of the connecting plate, a second locking block is fixedly arranged at one end of the two guide columns extending out of the upper surface of the connecting plate, the other ends of the two guide columns are commonly connected to the guide column plate, a lifting cylinder is fixedly arranged on the upper surface of the guide column plate, the working end of the lifting cylinder extends out of the lower surface of the guide column plate and a connecting head is fixedly arranged on the working end, connecting rods are movably arranged at the opposite ends of the connecting head, two support plates are symmetrically arranged on the lower surface of the guide column plate, rotating shafts are rotatably arranged inside the two support plates, rotating plates are movably connected to the outer peripheries of the two rotating shafts, one end of the two rotating plates are respectively rotatably connected to the corresponding connecting rods, and a clamping plate is fixedly connected to the other end of the two rotating plates.
[0007] Further, in an embodiment of the utility model, the first clamping mechanism includes: a first pushing cylinder, the first pushing cylinder is fixedly arranged on the surface of the first side plate, the working end of the first pushing cylinder extends out of the surface of the first side plate, the first supporting arm is fixedly connected to the working end of the first pushing cylinder, a first guide rod movably connected to the first side plate is arranged on the surface of the first supporting arm, an active clamping disk is rotatably connected to the side surface of one end of the first supporting arm through a bearing, a driven gear is arranged at one end of the active clamping disk, a fixed frame is fixedly sleeved on the outer periphery of one end of the first supporting arm close to the first side plate, a rotating motor is fixedly arranged on the surface of the fixed frame, a driving gear is fixedly arranged on the working end of the rotating motor, and the driving gear is transmission-connected to the driven gear through a toothed belt.
[0008] Furthermore, in an embodiment of the utility model, the second clamping mechanism includes: a second pushing cylinder, the second pushing cylinder is fixedly arranged on the surface of the second side plate, the working end of the second pushing cylinder extends out of the surface of the second side plate, a second support arm is fixedly connected to the working end of the second pushing cylinder, a second guide rod movably connected to the second side plate is arranged on the surface of the second support arm, a driven clamping disk is rotatably connected to the side surface of one end of the second support arm through a bearing, and the driven clamping disk and the active clamping disk are symmetrically arranged.
[0009] Furthermore, in the embodiment of the utility model, a cover is fixedly provided on the movable frame at the outer periphery of the reduction motor.
[0010] Furthermore, in the embodiment of the utility model, first locking blocks are fixedly sleeved on the outer circumferences of the two guide rods, and the two first locking blocks are fixedly arranged on the lower surface of the moving frame through pins.
[0011] The beneficial effects of the utility model are as follows: the utility model can automatically clamp the waste generated during the processing of blow-molded products through the manipulator, and there is no need to manually remove the waste, thereby improving the processing efficiency of the blow-molded products and avoiding damage caused by manual waste removal. The reduction motor can control the moving frame to move back and forth on the slide rail, thereby driving the first clamping mechanism, the clamping unit, and the second clamping mechanism to control the blow-molded products to move and flip, and there is no need to use a separate clamping device and flipping device, thereby reducing processing costs and reducing the equipment footprint. The first clamping mechanism and the second clamping mechanism cooperate with each other to flip the blow-molded products with the opening facing downward, so that the downward opening faces upward, which is convenient for the subsequent leak detection station to directly perform leak detection on the blow-molded products, and there is no need to manually adjust the opening direction of the blow-molded products, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present application is further described below in conjunction with the accompanying drawings and embodiments.
[0013] Figure 1The utility model is a schematic diagram of the overall structure of a manipulator for an extrusion blow molding machine with a turning function.
[0014] Figure 2 yes Figure 1 Schematic diagram of the structure from another perspective after removing the cover.
[0015] Figure 3 yes Figure 1 Schematic diagram of the structure of the waste clamping mechanism.
[0016] Figure 4 yes Figure 1 A schematic structural diagram of the first clamping mechanism, the second clamping mechanism, and the clamping unit.
[0017] 10. Mounting frame 101, mounting plate 102, connecting plate
[0018] 103, mobile frame 104, cover 105, slide rail
[0019] 106, tooth plate 107, first locking block 20, reduction motor
[0020] 30. Waste clamping mechanism 301. Guide column plate 302. Guide column
[0021] 303, lifting cylinder 304, support plate 305, connector
[0022] 306, connecting rod 307, rotating plate 308, clamping plate
[0023] 309, shaft
[0024] 40. First clamping mechanism 401. First push cylinder 402. First support arm
[0025] 403, active clamping plate 404, fixed frame 405, rotating motor
[0026] 406, toothed belt 407, driven gear
[0027] 50, clamping unit 501, guide rod 502, bottom plate
[0028] 503, side panel
[0029] 60, second clamping mechanism 601, second push cylinder 602, second support arm
[0030] 603、Driven clamping plate DETAILED DESCRIPTION
[0031] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] In the description of the present utility model, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", and "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other.
[0035] like Figure 1-4 As shown, this embodiment discloses a manipulator for an extrusion blow molding machine with a flipping function, including a mounting frame 10, a mounting plate 101 is fixedly connected to a surface of one side of the mounting frame 10, a connecting plate 102 is fixedly arranged on an upper surface of one end of the mounting plate 101, and a waste material clamping mechanism 30 is movably connected to one end of the connecting plate 102, and the waste material of the blow-molded product can be clamped by the waste material clamping mechanism 30, such as Figure 3 As shown, the waste clamping mechanism 30 includes: a guide column 302, two guide columns 302 are symmetrically arranged, the two guide columns 302 are movably connected to one end of the connecting plate 102, a second locking block is fixedly arranged at one end of the two guide columns 302 extending out of the upper surface of the connecting plate 102, and a guide column plate 301 is commonly connected to the other ends of the two guide columns 302, and a lifting cylinder 303 is fixedly arranged on the upper surface of the guide column plate 301, and the working end of the lifting cylinder 303 extends out of the lower surface of the guide column plate 301 and is fixed on the upper surface of the guide column plate 301. A connector 305 is fixedly provided on the working end, and connecting rods 306 are movably provided at opposite ends of the connector 305. Two support plates 304 are symmetrically provided on the lower surface of the guide column plate 301. A rotating shaft 309 is rotatably provided inside the two support plates 304. A rotating plate 307 is movably connected to the outer periphery of the two rotating shafts 309. One end of the two rotating plates 307 is rotatably connected to the corresponding connecting rod 306, and a clamping plate 308 is fixedly connected to the other end of the two rotating plates 307. The waste material clamping mechanism 30 can automatically clamp the waste material generated during the processing of the blow molded product, and there is no need to manually remove the waste material, thereby improving the processing efficiency of the blow molded product and avoiding the situation where damage caused by manually removing the waste material is caused.
[0036] like Figure 1 , 2 As shown, two symmetrical slide rails 105 are arranged on the upper surface of the mounting frame 10, and a plurality of sliders are slidably arranged on the two slide rails 105. A mobile frame 103 is commonly connected to the upper surfaces of the plurality of sliders. A tooth plate 106 is fixedly arranged on the upper surface of the mounting frame 10 between the two slide rails 105. A reduction motor 20 is fixedly arranged on the upper surface of the mobile frame 103. The working end of the reduction motor 20 extends out of the bottom surface of the mobile frame 103. A rotating gear is arranged at the working end of the reduction motor 20. The rotating gear and the tooth plate 106 are meshed with each other. A cover 104 is fixedly arranged on the outer periphery of the reduction motor 20 on the mobile frame 103. The reduction motor 20 can control the mobile frame 103 to reciprocate on the slide rail 105, thereby driving the first clamping mechanism 40, the clamping unit 50, and the second clamping mechanism 60 to control the blow molded product to move and flip. There is no need to use a separate clamping device and flipping device, which reduces the processing cost and reduces the equipment footprint.
[0037] like Figure 1As shown, a clamping unit 50 is commonly connected at two opposite ends of the moving frame 103, and the clamping unit 50 includes: a guide rod 501, two guide rods 501 are symmetrically arranged and respectively connected to the two ends of the moving frame 103, a first locking block 107 is fixedly sleeved on the outer periphery of the two guide rods 501, and the two first locking blocks 107 are fixedly arranged on the lower surface of the moving frame 103 through a pin shaft, and a bottom plate 502 is commonly connected at one end of the two guide rods 501, and two symmetrical side plates 503 are arranged on the surface of the bottom plate 502 and are divided into a first side plate and a second side plate, a first clamping mechanism 40 is movably arranged on the inner surface of the first side plate, and a second clamping mechanism 60 is movably arranged on the inner surface of the second side plate, and the first clamping mechanism 40 and the second clamping mechanism 60 can be used to approach each other to clamp the blow-molded product, and the clamping direction of the first clamping mechanism 40 and the second clamping mechanism 60 is toward the waste clamping mechanism 30.
[0038] like Figure 1 , 2 As shown in Figure 4, the first clamping mechanism 40 includes: a first pushing cylinder 401, the first pushing cylinder 401 is fixedly arranged on the surface of the first side plate, the working end of the first pushing cylinder 401 extends out of the surface of the first side plate, the first supporting arm 402 is fixedly connected to the working end of the first pushing cylinder 401, the surface of the first supporting arm 402 is provided with a first guide rod movably connected to the first side plate, an active clamping disk 403 is rotatably connected to the side surface of one end of the first supporting arm 402 through a bearing, a driven gear 407 is arranged at one end of the active clamping disk 403, a fixed frame 404 is fixedly sleeved on the outer periphery of one end of the first supporting arm 402 close to the first side plate, a rotating motor 405 is fixedly arranged on the surface of the fixed frame 404, a driving gear is fixedly arranged on the working end of the rotating motor 405, and the driving gear is transmission-connected to the driven gear 407 through a toothed belt 406.
[0039] like Figure 1 , 2 As shown in Figure 4, the second clamping mechanism 60 includes: a second push cylinder 601, the second push cylinder 601 is fixedly arranged on the surface of the second side plate, the working end of the second push cylinder 601 extends out of the surface of the second side plate, the working end of the second push cylinder 601 is fixedly connected with a second support arm 602, the surface of the second support arm 602 is provided with a second guide rod movably connected with the second side plate, and the side surface of one end of the second support arm 602 is rotatably connected with a driven clamping disk 603 through a bearing, and the driven clamping disk 603 is symmetrically arranged with the active clamping disk 403. Through the cooperation between the first clamping mechanism 40 and the second clamping mechanism 60, the blow-molded product with the opening facing downward can be turned over so that the opening facing downward faces upward, which is convenient for the subsequent leak detection station to directly perform leak detection on the blow-molded product, and there is no need to manually adjust the opening direction of the blow-molded product, thereby improving the processing efficiency.
[0040] The working principle of the utility model is as follows: the manipulator of the utility model is installed on the mounting frame of the extrusion blow molding machine so that the manipulator is located between the blow molding product forming station and the side leakage station. Since the extrusion blow molding machine is a prior art, the method of using the extrusion blow molding machine will not be described in detail here, and only a brief description will be given to facilitate understanding of the working principle of the utility model. When the extrusion blow molding machine processes the blow molded product, the extrusion die head extrude the softened thermoplastic parison, and then the mold in the open mold state wraps the softened thermoplastic parison in the mold, the mold in the open mold state is closed, and then the softened thermoplastic parison on the extrusion die head is sheared by the shearing device, and the mold in the closed mold state is moved to the molding station for blowing processing through the lower blowing needle, and the blow molded product after molding needs to be removed because there will be parison waste at the upper end of the mold during shearing.
[0041] Therefore, when the mold moves to the molding station, the sheared waste at the upper end of the mold is in the middle of the open clamping plate 308. During the film blowing process, the lifting cylinder 303 is started to drive the connecting head 305 to move upward. During the upward movement of the connecting head 305, the connecting rod 306 is driven to move. The rotating plate 307 is rotated around the axis of the rotating shaft 309 through the connecting rod 306, so that the two clamping plates 308 are close to each other, and the waste at the upper end of the mold is clamped by the clamping plate 308. Then, when the blow molding of the parison in the mold is completed, the mold is opened, and the reduction motor 20 is started to drive the moving frame 103 to move toward the waste clamping mechanism 30 along the extension direction of the slide rail 105. 03 drives the clamping unit 50, the first clamping mechanism 40, and the second clamping mechanism 60 to follow and move. When the mobile frame 103 moves a certain distance, the reduction motor 20 stops, and the first push cylinder 401 and the second push cylinder 601 are started, so that the first support arm 402 and the second support arm 602 are close to each other to clamp the blow-molded product. When the active clamping plate 403 and the driven clamping plate 603 are both attached to the surface of the blow-molded product, the first push cylinder 401 and the second push cylinder 601 stop, and the reduction motor 20 restarts to drive the mobile frame 103 to reset, thereby driving the first clamping mechanism 40, the second clamping mechanism 60, and the blow-molded product to move through the mobile frame 103;
[0042] During the movement of the blow-molded product, the rotating motor 405 starts to drive the driven gear 407 to rotate through the toothed belt 406, thereby driving the active clamping disk 403 to rotate through the driven gear 407, and driving the blow-molded product to rotate through the active clamping disk 403 and the driven clamping disk 603, so that the blow-molded product's opening originally facing downward becomes facing upward, and then the rotating motor 405 stops, and the first push cylinder 401 and the second push cylinder 601 reset to release the clamping of the blow-molded product, so that the blow-molded product falls onto the conveyor belt (not shown in the figure), and the blow-molded product is moved to the leak detection station through the conveyor belt for subsequent inspection and processing.
[0043] Although the above describes the illustrative specific implementation methods of the present application so that technicians in this technical field can understand the present application, the present application is not limited to the scope of the specific implementation methods. For ordinary technicians in this technical field, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations using the concept of the present application are protected.
Claims
1. A manipulator for an extrusion blow molding machine with a flipping function, comprising a mounting frame, characterized in that: A mounting plate is fixedly connected to one side surface of the mounting frame, a connecting plate is fixedly arranged on the upper surface of one end of the mounting plate, and a waste material clamping mechanism is movably connected to one end of the connecting plate, and the waste material of the blow molded product can be clamped by the waste material clamping mechanism; Two symmetrical slide rails are arranged on the upper surface of the mounting frame, a plurality of sliders are slidably arranged on the two slide rails, a moving frame is commonly connected to the upper surfaces of the plurality of sliders, a toothed plate is fixedly arranged on the upper surface of the mounting frame in the middle of the two slide rails, a reduction motor is fixedly arranged on the upper surface of the moving frame, a working end of the reduction motor extends out of the bottom surface of the moving frame, a rotating gear is arranged at the working end of the reduction motor, and the rotating gear is meshed with the toothed plate; A clamping unit is commonly connected at two opposite ends of the moving frame, and the clamping unit includes: a guide rod, two guide rods are symmetrically arranged and respectively connected to the two ends of the moving frame, a bottom plate is commonly connected to one end of the two guide rods, two symmetrical side plates are arranged on the surface of the bottom plate and are divided into a first side plate and a second side plate, a first clamping mechanism is movably arranged on the inner surface of the first side plate, and a second clamping mechanism is movably arranged on the inner surface of the second side plate, and the blow-molded product can be clamped by bringing the first clamping mechanism and the second clamping mechanism close to each other, and the clamping directions of the first clamping mechanism and the second clamping mechanism are toward the waste clamping mechanism.
2. The manipulator for an extrusion blow molding machine with a flipping function according to claim 1, characterized in that: The waste clamping mechanism includes: a guide column, two guide columns are symmetrically arranged, the two guide columns are movably connected to one end of the connecting plate, a second locking block is fixedly arranged at one end of the two guide columns extending out of the upper surface of the connecting plate, the other ends of the two guide columns are commonly connected to the guide column plate, a lifting cylinder is fixedly arranged on the upper surface of the guide column plate, the working end of the lifting cylinder extends out of the lower surface of the guide column plate and a connecting head is fixedly arranged on the working end, connecting rods are movably arranged at the opposite ends of the connecting head, two supporting plates are symmetrically arranged on the lower surface of the guide column plate, rotating shafts are rotatably arranged inside the two support plates, rotating plates are movably connected to the outer peripheries of the two rotating shafts, one end of the two rotating plates are respectively rotatably connected to the corresponding connecting rods, and clamping plates are fixedly connected to the other ends of the two rotating plates.
3. The manipulator for an extrusion blow molding machine with a flipping function according to claim 1, characterized in that: The first clamping mechanism includes: a first pushing cylinder, which is fixedly arranged on the surface of the first side plate, and a working end of the first pushing cylinder extends out of the surface of the first side plate, and a first supporting arm is fixedly connected to the working end of the first pushing cylinder, and a first guide rod movably connected to the first side plate is arranged on the surface of the first supporting arm, and an active clamping disk is rotatably connected to the side surface of one end of the first supporting arm through a bearing, and a driven gear is arranged at one end of the active clamping disk, and a fixed frame is fixedly sleeved on the outer periphery of one end of the first supporting arm close to the first side plate, and a rotating motor is fixedly arranged on the surface of the fixed frame, and a driving gear is fixedly arranged on the working end of the rotating motor, and the driving gear is transmission-connected to the driven gear through a toothed belt.
4. The manipulator for an extrusion blow molding machine with a flipping function according to claim 3, characterized in that: The second clamping mechanism includes: a second pushing cylinder, the second pushing cylinder is fixedly arranged on the surface of the second side plate, the working end of the second pushing cylinder extends out of the surface of the second side plate, a second supporting arm is fixedly connected to the working end of the second pushing cylinder, a second guide rod movably connected to the second side plate is arranged on the surface of the second supporting arm, a driven clamping disk is rotatably connected to the side surface of one end of the second supporting arm through a bearing, and the driven clamping disk is symmetrically arranged with the active clamping disk.
5. The manipulator for an extrusion blow molding machine with a flipping function according to claim 1, characterized in that: A cover shell is fixedly arranged on the movable frame at the outer periphery of the reduction motor.
6. The manipulator for an extrusion blow molding machine with a flipping function according to claim 1, characterized in that: First locking blocks are fixedly sleeved on the outer circumferences of the two guide rods, and the two first locking blocks are fixedly arranged on the lower surface of the moving frame through pin shafts.
Citation Information
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