Full-automatic high-frequency machine
By designing a fully automated rack and motor system in high-frequency machines, automatic feeding and paper feeding of materials and hot stamping paper is realized, solving the problem that existing high-frequency machines require multiple equipment and manual operations, and improving production efficiency Competitive with the enterprise, reducing costs and production cycles.
Patent Information
- Application Number
- CN202420811865.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-18
AI Technical Summary
Existing high-frequency machines require multiple equipment to cooperate with production, requiring manual discharge and manual material removal, resulting in insecurity, low work efficiency and high cost.
A fully automatic high-frequency machine is designed, including a rack, material discharge rack, servo motor, knife molded plate, guide rail, feed motor, paper feed motor and control box. The copper molded plate is driven up and down through the servo motor, and the feed motor and The paper feeding motor realizes automatic feeding and feeding of materials and hot stamping paper, the cylinder and slider device realizes downward pressure and hot stamping of materials, the sliding mounting plate drives the hot stamping paper forward and backward movement, the control box sets parameters and starts automatic production.
It realizes fully automatic production, improves efficiency and productivity, reduces equipment failure and maintenance costs, shortens production cycle, reduces the quantity of raw materials and products, reduces working capital costs, and improves the market competitiveness of the enterprise.
Smart Images

Figure CN222135985U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high frequency machines, in particular to a full-automatic high frequency machine. Background Art
[0002] The fully automatic high-frequency machine is a highly automated machine, mainly used for various plastic welding and welding production processes such as polyvinyl chloride (PVC), TPU, etc. It uses a high-frequency electric field to make the internal molecules of the plastic oscillate to generate heat energy to fuse various products. The high-frequency machine heats the workpiece through a high-frequency mold to achieve the welding of plastics, plastics and paper cards, or paper cards and paper cards. It is controlled by a touch screen. The fully automatic high-frequency machine is also used for branding, hot stamping, and die-cutting of leather labels.
[0003] The high-frequency machines currently on the market use single or double heads, and require multiple devices to cooperate in production. They require manual material discharge, and the materials need to be taken out manually after the pressing is completed. This is unsafe, has low work efficiency, and high cost. Utility Model Content
[0004] The utility model aims to solve the shortcomings of the prior art, which exist in that multiple devices are required to cooperate in production, manual material discharge is required, and materials need to be taken out manually after pressing is completed, which is unsafe, has low work efficiency and high cost, and proposes a fully automatic high-frequency machine.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The fully automatic high-frequency machine comprises a frame, on the upper surface of which a material placing frame, a servo motor, a die platen and two guide rails are fixedly mounted;
[0007] The material unloading rack is used to place materials, one end of the servo motor output shaft is fixedly connected to a screw rod, the screw rod is rotatably connected to the upper surface of the frame, the other end of the screw rod is threadedly connected to a copper mold pressing plate, the servo motor is used to drive the copper mold pressing plate to move up and down, and a cylinder is installed on the upper surface of the knife mold pressing plate, and one end of the cylinder piston rod is fixedly connected to the knife mold pressing plate;
[0008] The upper surfaces of the two guide rails are respectively slidably connected with sliders, a sliding mounting plate is fixedly connected between the two sliders, a hot stamping paper rack is fixedly connected to the upper surface of the sliding mounting plate, hot stamping paper is placed on the circumference of the hot stamping paper rack, and the sliding mounting plate is used to drive the hot stamping paper to move forward and backward.
[0009] In a possible design, two feeding rollers are installed on the upper surface of the frame, and the two feeding rollers are respectively located on both sides of the sliding mounting plate.
[0010] In a possible design, a hot stamping recovery rack is installed on the upper surface of the sliding mounting plate, and the hot stamping recovery rack is used to recover hot stamping waste.
[0011] In a possible design, a control box is fixedly connected to the upper surface of the frame.
[0012] In a possible design, a feeding motor is fixedly connected to one side of the frame, and one end of the feeding motor output shaft is fixedly connected to one of the feeding rollers.
[0013] In a possible design, a paper feeding motor is fixedly connected to the upper surface of the sliding mounting plate, and two feeding rollers are fixedly installed on the upper surface of the sliding mounting plate, one end of the output shaft of the paper feeding motor is fixedly connected to one of the feeding rollers, one end of the output shaft of the paper feeding motor and one end of one of the hot stamping recovery racks are both fixedly connected to a first synchronous wheel, and the two first synchronous wheels are connected by a synchronous belt transmission.
[0014] In one possible design, a material receiving rack is provided on one side of the frame, the upper surface of the material receiving rack is rotatably connected to a material receiving roller, the bottom of the material receiving rack is fixedly connected to a material receiving motor, one end of the output shaft of the material receiving motor and one end of the material receiving roller are fixedly connected to a second synchronous wheel, and the two second synchronous wheels are connected by a synchronous belt transmission.
[0015] The workflow is:
[0016] 1: Place the copper mold and the knife mold;
[0017] 2: Place materials and hot stamping paper;
[0018] 3: The control box sets the feeding and hot stamping parameters;
[0019] 4: Press the start button, and the feeding motor drives the material to move forward;
[0020] 5: The cylinder drives the slider device to move forward;
[0021] 6: The paper feeding motor drives the hot stamping paper to move forward;
[0022] 7: The copper mold pressing plate is pressed down, the slider returns, and the copper mold pressing plate is pressed down again;
[0023] 8: Press down the die plate;
[0024] 9: Finished product is produced.
[0025] Beneficial effects:
[0026] In the utility model, the fully automatic high-frequency machine is modified on the basis of the existing high-frequency machine to realize fully automatic production. It improves efficiency and productivity. It reduces costs, equipment failures, maintenance costs, production cycles, etc., thereby saving a lot of money for enterprises. It shortens the manufacturing cycle, reduces the number of products, shortens the manufacturing cycle of products, enables enterprises to achieve fast delivery, improves the competitiveness of enterprises in the market, and can also reduce the number of raw materials and products, and reduce working capital costs; BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a partial structural diagram of the fully automatic high frequency machine proposed in the utility model;
[0028] Figure 2 This is a partial cross-sectional structural schematic diagram of the fully automatic high-frequency machine proposed in the utility model;
[0029] Figure 3 This is a schematic diagram of the structure of the sliding mounting plate of the fully automatic high-frequency machine proposed by the utility model;
[0030] Figure 4 This is a schematic diagram of the main structure of the fully automatic high-frequency machine proposed in the utility model;
[0031] Figure 5 This is a schematic diagram of the structure of the material receiving rack of the fully automatic high-frequency machine proposed by the utility model.
[0032] In the figure: 1. Frame; 2. Unloading rack; 3. Feeding roller; 4. Guide rail; 5. Hot stamping paper rack; 6. Copper mold platen; 7. Sliding mounting plate; 8. Hot stamping recovery rack; 9. Knife mold platen; 10. Control box; 11. Servo motor; 12. Feeding motor; 13. Paper feeding motor; 14. Feeding roller; 15. Screw rod; 16. First synchronous wheel; 17. Receiving rack; 18. Receiving roller; 19. Receiving motor; 20. Second synchronous wheel. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0034] Example 1
[0035] Reference Figure 1-Figure 3, a fully automatic high-frequency machine, which is used in the field of high-frequency machines, comprises: a frame 1. A material unloading rack 2, a servo motor 11, a die platen 9 and two guide rails 4 are fixedly mounted on the upper surface of the frame 1. The material unloading rack 2 is used to place the material to be processed. A screw rod 15 is fixedly connected to one end of the output shaft of the servo motor 11, and a copper die platen 6 is threadedly connected to the other end of the screw rod 15, so that the servo motor 11 can drive the copper die platen 6 to move up and down. A cylinder is installed on the upper surface of the die platen 9, and one end of the cylinder piston rod is fixedly connected to the die platen 9 to control the movement of the die platen 9.
[0036] In addition, the upper surfaces of the two guide rails 4 are slidably connected with sliders, and a sliding mounting plate 7 is fixedly connected between the two sliders. A hot stamping paper holder 5 is fixedly connected to the upper surface of the sliding mounting plate 7, and hot stamping paper is placed on the circumference of the hot stamping paper holder 5. The sliding mounting plate 7 slides on the guide rail 4 to drive the hot stamping paper to move forward and backward.
[0037] Example 2
[0038] refer to Figure 1-Figure 3 , improved on the basis of Example 1:
[0039] The upper surface of the frame 1 is also fixedly connected with two feeding rollers 3, which are respectively located on both sides of the sliding mounting plate 7 for auxiliary feeding. The upper surface of the sliding mounting plate 7 is also fixedly connected with a hot stamping recovery rack 8 for recovering waste generated by hot stamping.
[0040] The upper surface of the frame 1 is also fixedly connected with a control box 10, which is a touch screen for controlling the operation of the entire high-frequency machine. The bottom of the frame 1 is fixedly connected with a feeding motor 12, and one end of the output shaft of the feeding motor 12 is fixedly connected to one of the feeding rollers 3, which is used to drive the feeding roller 3 to rotate, so as to realize automatic feeding of materials. In addition, the upper surface of the sliding mounting plate 7 is also fixedly connected with a paper feeding motor 13, and one end of the output shaft of the paper feeding motor 13 is fixedly connected to the feeding roller 14, which is used to drive the feeding roller 14 to rotate. At the same time, through the transmission between the two first synchronous wheels 16, the hot stamping recovery rack 8 can be driven to rotate, so as to realize automatic feeding of hot stamping paper.
[0041] A material receiving rack 17 is also provided on one side of the frame 1, and a material receiving roller 18 is rotatably connected to the upper surface of the material receiving rack 17. A material receiving motor 19 drives the material receiving roller 18 to rotate through the transmission connection of two second synchronous wheels 20, so as to collect the waste generated by production.
[0042] However, as is well known to those skilled in the art, the working principles and wiring methods of the servo motor 11, the feeding motor 12 and the paper feeding motor 13 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selections according to their needs or convenience.
[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. Fully automatic high frequency machine, characterized in that, include: A frame (1), wherein a material unloading frame (2), a servo motor (11), a die platen (9) and two guide rails (4) are fixedly mounted on the upper surface of the frame (1); The material unloading rack (2) is used for placing materials, one end of the output shaft of the servo motor (11) is fixedly connected to a screw rod (15), the screw rod (15) is rotatably connected to the upper surface of the frame (1), the other end of the screw rod (15) is threadedly connected to a copper mold pressing plate (6), the servo motor (11) is used to drive the copper mold pressing plate (6) to move up and down, and a cylinder is installed on the upper surface of the knife mold pressing plate (9), and one end of the cylinder piston rod is fixedly connected to the knife mold pressing plate (9); The upper surfaces of the two guide rails (4) are respectively slidably connected with sliders, a sliding mounting plate (7) is fixedly connected between the two sliders, a hot stamping paper holder (5) is fixedly connected to the upper surface of the sliding mounting plate (7), hot stamping paper is placed on the circumference of the hot stamping paper holder (5), and the sliding mounting plate (7) is used to drive the hot stamping paper to move forward and backward.
2. The fully automatic high frequency machine according to claim 1, characterized in that: Two feeding rollers (3) are installed on the upper surface of the frame (1), and the two feeding rollers (3) are respectively located on both sides of the sliding mounting plate (7).
3. The fully automatic high frequency machine according to claim 2, characterized in that: A hot stamping recovery rack (8) is installed on the upper surface of the sliding mounting plate (7), and the hot stamping recovery rack (8) is used to recover hot stamping waste.
4. The fully automatic high frequency machine according to claim 2, characterized in that: A control box (10) is fixedly connected to the upper surface of the frame (1).
5. The fully automatic high frequency machine according to claim 4, characterized in that: A feeding motor (12) is fixedly connected to one side of the frame (1), and one end of an output shaft of the feeding motor (12) is fixedly connected to one of the feeding rollers (3).
6. The fully automatic high frequency machine according to claim 3, characterized in that: A paper feeding motor (13) is fixedly connected to the upper surface of the sliding mounting plate (7), and two feeding rollers (14) are fixedly mounted on the upper surface of the sliding mounting plate (7), one end of the output shaft of the paper feeding motor (13) is fixedly connected to one of the feeding rollers (14), one end of the output shaft of the paper feeding motor (13) and one end of one of the hot stamping recovery racks (8) are both fixedly connected to a first synchronous wheel (16), and the two first synchronous wheels (16) are connected via a synchronous belt transmission.
7. The fully automatic high frequency machine according to claim 5, characterized in that: A material receiving frame (17) is provided on one side of the frame (1), the upper surface of the material receiving frame (17) is rotatably connected to a material receiving roller (18), the bottom of the material receiving frame (17) is fixedly connected to a material receiving motor (19), one end of the output shaft of the material receiving motor (19) and one end of the material receiving roller (18) are both fixedly connected to a second synchronous wheel (20), and the two second synchronous wheels (20) are connected via a synchronous belt transmission.
