Ultra-high-speed spinning yarn guide mechanism

Abstract

The utility model discloses an ultra-high-speed spinning yarn guiding mechanism, and relates to the technical field related to spinning. The device comprises a mounting truss, a closed box body, transition assemblies, fixing blocks and wire guide hooks, the front side of the mounting truss is open, the closed box body is fixed to the upper portion in the mounting truss, the three transition assemblies are fixed in the closed box body, and the three fixing blocks are fixed to the edge, close to the front side, of the top of the mounting truss. Mounting grooves are fixed to the front sides of the fixing blocks, wire guide hooks are movably connected into the mounting grooves, and alarms are fixed to the positions, behind the fixing blocks, of the top of the mounting truss. Through the arrangement of the installation truss, the closed box body, the transition assembly, the fixing block and the yarn guide hook, the problems that in the ultra-high-speed spinning yarn guide process, spinning energy consumption is high due to the fact that a transition roller needs to rotate continuously, and timely finding is not convenient enough after the lower portion of a transition structure is broken and spinning is conducted are solved.

Description

Technical Field

[0001] The utility model belongs to the technical field related to spinning, and particularly relates to an ultra-high-speed spinning wire guide mechanism. Background Art

[0002] Ultra-high-speed spinning refers to a melt spinning method with a spinning speed much higher than conventional high-speed spinning. This technology can directly produce synthetic fibers with high strength and high elongation that meet commercial standards without the need for subsequent stretching. The characteristics of ultra-high-speed spinning include high production efficiency, simple process flow, relatively small equipment investment, and low production cost. In addition, ultra-high-speed spinning can significantly increase production while reducing labor intensity and operational complexity. During the spinning process, the spinning is guided through a transition roller and into a funnel, but it still has the following disadvantages in actual use:

[0003] In normal operation, after the filaments are formed into a small roller in the new spinning machine, they pass through the transition roller and enter the funnel. The rotation speed of the transition roller is synchronized with the spinning speed. When the spinners deal with the falling or broken ends, they will wind the filaments onto the transition roller. After processing, the filaments will be poured into the funnel and continue spinning. The rotation of the transition roller plays a small role in normal spinning, and the energy consumption of spinning is high.

[0004] During the operation, staff are required to constantly patrol to prevent the spinning from being disconnected without being discovered, which will affect the overall work. However, during the spinning process, after the spinning below the transition roller breaks, the transition roller winds the spinning to ensure the tension, which may easily cause the spinning below the transition roller to break, which is not convenient to discover in time. Utility Model Content

[0005] The purpose of the utility model is to provide an ultra-high-speed spinning guide mechanism, which solves the problem that in the ultra-high-speed spinning guide process, the transition roller needs to be continuously rotated, the spinning energy consumption is high, and it is easy to cause the spinning to be disconnected below the transition structure, which is not convenient to find in time.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses an ultra-high-speed spinning wire guiding mechanism, comprising an installation truss, a closed box, a transition assembly, a fixed block and a wire guide hook, wherein the front side of the installation truss is open, a closed box is fixed to the upper part of the installation truss, three transition assemblies are fixed in the closed box, three fixed blocks are fixed at the edge of the top of the installation truss near the front side, an installation groove is fixed to the front side of the fixed block, a wire guide hook is movably connected in the installation groove, and an alarm is fixed to the top of the installation truss behind each of the fixed blocks. When working, the closed box is fixed therein through the installation truss, a driving motor included in the transition assembly is fixed therein through the closed box, the wire guide hook is movably connected therein through the installation groove connected by the fixed block, and spinning is guided by the wire guide hook, so that when working, there is no need to constantly start the transition assembly to work, thereby reducing energy loss.

[0008] Furthermore, a wire harness hopper is fixed to the bottom of the installation truss, and the front side of the wire harness hopper is open. The installation truss guides the wire harness to cooperate with external equipment through the wire harness hopper.

[0009] Furthermore, the transition component includes a drive motor, a rotating shaft and a transition roller. The drive motor is fixed in a closed box. The output end of the drive motor is fixed with a rotating shaft. The transition component drives the rotating shaft to rotate through the drive motor, thereby driving the transition roller to rotate. Through the rotation of the transition roller, the spinning is wound to perform temporary winding of the spinning.

[0010] Furthermore, three movable holes are opened on the front side of the closed box along the transverse center line, and the rotating shafts included in the three transition components are respectively inserted into the three movable holes, and the closed box is movably connected to the rotating shafts through the movable holes.

[0011] Furthermore, a transverse wire guiding groove is opened on the top of the wire guiding hook, a compression spring is fixed in the center of the bottom of the wire guiding hook, the bottom end of the compression spring is fixed to the inner bottom of the mounting groove, a fixing plate is fixed on one side of the wire guiding hook, a pressure plate is fixed at the upper edge of the fixing plate away from the side of the wire guiding hook, the pressure plate is arranged above the top surface of the fixing block, the fixing plate is movably connected in the mounting groove, and the wire guiding hook guides the spinning through the wire guiding groove.

[0012] Furthermore, a push switch is fixed on the top of the fixed block, and the push switch is arranged at the bottom of the pressure plate. After the fixed block is pressed by the push switch, the alarm is turned off and the corresponding transition component is closed.

[0013] The utility model has the following beneficial effects:

[0014] The utility model solves the problem of high spinning energy consumption during ultra-high-speed spinning and guiding, which requires the transition roller to rotate continuously, by arranging an installation truss, a fixing block and a wire guide hook. The spinning is placed in the wire guide groove on the wire guide hook, and then guided to the gap of the transition component through the wire guide groove, and then guided to the wire harness hopper, so that the energy consumption of the transition roller in spinning is greatly reduced during the working process.

[0015] The utility model solves the problem of inconvenience in timely finding that the spinning is easily broken below the transition roller during ultra-high-speed spinning and guiding by arranging an installation truss, a closed box, a transition assembly, a fixed block and a wire guide hook. When the spinning in the wire guide groove on the wire guide hook is broken, the compression spring rebounds, driving the wire guide hook to rise, pushing the fixed plate and the pressure plate to rise and leave the push switch, so that the push switch is released, starting the drive motor and the alarm, and the staff can promptly determine the broken wire. During the ultra-high-speed spinning and guiding process, the spinning below the transition roller can be broken, which can be found in time, making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 It is a stereoscopic diagram of the assembly structure of an ultra-high-speed spinning guide wire mechanism;

[0018] Figure 2 A three-dimensional diagram of the truss structure for installation;

[0019] Figure 3 It is a three-dimensional diagram of the closed box structure;

[0020] Figure 4 It is a three-dimensional diagram of the transition component structure;

[0021] Figure 5 It is a three-dimensional diagram of the fixed block structure;

[0022] Figure 6 It is a three-dimensional diagram of the guide wire hook structure.

[0023] Reference numerals:

[0024] 1. Install the truss; 101. Wire harness hopper; 2. Closed box; 201. Movable hole; 3. Transition assembly; 301. Drive motor; 302. Rotating shaft; 303. Transition roller; 4. Fixed block; 401. Push switch; 402. Installing slot; 5. Wire guide hook; 501. Wire guide slot; 502. Fixed plate; 503. Press plate; 504. Compression spring; 6. Alarm. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1

[0026] See also Figure 1-6 The utility model is an ultra-high-speed spinning guide wire mechanism, comprising a mounting truss 1, a closed box 2, a transition assembly 3, a fixed block 4 and a guide wire hook 5. The front side of the mounting truss 1 is open, and the mounting truss 1 provides a connection function for the closed box 2 and the fixed block 4. The closed box 2 is fixed thereon through the mounting truss 1. The upper part of the mounting truss 1 is fixed with a closed box 2, and the driving motor 301 is enclosed therein through the closed box 2. Three transition assemblies 3 are fixed in the closed box 2, and the spinning is temporarily wound after the breakage through the transition assembly 3. Three fixed blocks are fixed at the top edge of the mounting truss 1 near the front side. 4. The mounting groove 402 is fixed thereon by the fixing block 4. The three fixing blocks 4 and the three transition assemblies 3 correspond to each other, so that when working, when the spinning below the transition assembly 3 is disconnected, the spinning can be conveniently wound around the transition assembly 3, providing a temporary transition treatment after the spinning is broken. The front side of the fixing block 4 is fixed with a mounting groove 402, and the mounting groove 402 is movably connected with a wire guide hook 5. The wire guide hook 5 is movably connected therein through the mounting groove 402. An alarm 6 is fixed to the top of the mounting truss 1 behind each fixing block 4. When the alarm 6 sounds, it is determined that the spinning is broken, and the staff is prompted to deal with the broken wire.

[0027] Specifically, a wire harness hopper 101 is fixed at the bottom of the installation truss 1, and the front side of the wire harness hopper 101 is open. The installation truss 1 cooperates with the external spinning conveying structure through the wire harness hopper 101 to guide the spinning to be conveyed downward.

[0028] Furthermore, the transition component 3 includes a driving motor 301, a rotating shaft 302 and a transition roller 303. The driving motor 301 is fixed in the closed box 2. The rotating shaft 302 is fixed to the output end of the driving motor 301. The transition component 3 drives the rotating shaft 302 to rotate through the driving motor 301, thereby driving the transition roller 303 to rotate. When the transition roller 303 rotates, the spinning is wound on it.

[0029] Furthermore, three movable holes 201 are opened along the transverse center line on the front side of the closed box body 2 , and the rotating shafts 302 included in the three transition components 3 are respectively inserted into the three movable holes 201 , and the closed box body 2 is movably connected to the rotating shafts 302 through the movable holes 201 .

[0030] The operation process of this embodiment is as follows: during operation, when the spinning wire breaks below the wire hook, the driving motor 301 at the corresponding position starts to work, driving the rotating shaft 302 to rotate, driving the transition roller 303 to rotate. At this time, the spinning wire is wound around the side of the transition roller 303, and the spinning wire is wound by the transition roller 303, and the spinning wire produced by the previous process is temporarily wound thereon to avoid affecting the operation of the previous process. Specific embodiment 2

[0031] See also Figure 1 , 2 , 5, 6, on the basis of the specific embodiment 1, a transverse wire guiding groove 501 is opened on the top of the wire guiding hook 5, a compression spring 504 is fixed at the bottom center of the wire guiding hook 5, the bottom end of the compression spring 504 is fixed to the inner bottom of the mounting groove 402, a fixing plate 502 is fixed on one side of the wire guiding hook 5, a pressing plate 503 is fixed at the upper edge of the fixing plate 502 away from the side of the wire guiding hook 5, the pressing plate 503 is arranged above the top surface of the fixing block 4, the fixing plate 502 is movably connected in the mounting groove 402, and the wire guiding hook 5 conveys the spinning to the harness hopper 101 through the wire guiding groove 501.

[0032] Specifically, a push switch 401 is fixed on the top of the fixed block 4, and the push switch 401 is arranged at the bottom of the pressure plate 503. After the fixed block 4 presses the push switch 401 through the pressure plate 503, the alarm 6 is turned off and the transition component 3 below it stops working.

[0033] The operation process of this embodiment is as follows: when working, the spinning is placed in the wire guide groove 501 on the wire guide hook 5, and then guided to the gap of the transition component 3 through the wire guide groove 501, and then guided to the wire harness hopper 101. After the spinning passes through the wire guide groove 501, the wire guide hook 5 is pressed, so that the wire guide hook 5 presses the pressure plate 503 along with the fixed plate 502, so that the pressure plate 503 presses the push switch 401 on the fixed block 4, so that the push switch 401 is pressed down, and the drive motor 301 and the alarm 6 stops working. When the spinning in the wire guide groove 501 on the wire guide hook 5 is broken, the compression spring 504 rebounds, driving the wire guide hook 5 to rise, pushing the fixed plate 502 and the pressure plate 503 to rise, leaving the push switch 401, so that the push switch 401 is released, starting the drive motor 301 and the alarm 6. The staff promptly determines the broken wire, and the drive motor 301 drives the rotating shaft 302 to rotate, driving the transition roller 303 to rotate, providing temporary winding of the broken spinning.

[0034] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0035] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An ultra-high-speed spinning guide wire mechanism, comprising a mounting truss (1), a closed box (2), a transition assembly (3), a fixing block (4) and a guide wire hook (5), characterized in that: The front side of the installation truss (1) is open, a closed box (2) is fixed to the upper part of the installation truss (1), three transition components (3) are fixed in the closed box (2), three fixing blocks (4) are fixed to the top edge of the installation truss (1) near the front side, a mounting groove (402) is fixed to the front side of the fixing block (4), a guide wire hook (5) is movably connected in the mounting groove (402), and an alarm (6) is fixed to the top of the installation truss (1) behind each fixing block (4).

2. The ultra-high-speed spinning guide wire mechanism according to claim 1, characterized in that: A wire harness hopper (101) is fixed to the bottom of the mounting truss (1), and the front side of the wire harness hopper (101) is open.

3. The ultra-high-speed spinning guide wire mechanism according to claim 1, characterized in that: The transition assembly (3) comprises a drive motor (301), a rotating shaft (302) and a transition roller (303); the drive motor (301) is fixed in the closed box (2); and the output end of the drive motor (301) is fixed with the rotating shaft (302).

4. The ultra-high-speed spinning guide wire mechanism according to claim 3, characterized in that: Three movable holes (201) are provided on the front side of the closed box body (2) along the transverse center line, and the rotating shafts (302) included in the three transition components (3) are respectively inserted into the three movable holes (201).

5. The ultra-high-speed spinning guide wire mechanism according to claim 1, characterized in that: A transverse wire guide groove (501) is provided at the top of the wire guide hook (5); a compression spring (504) is fixed at the center of the bottom of the wire guide hook (5); the bottom end of the compression spring (504) is fixed to the inner bottom of the mounting groove (402); a fixing plate (502) is fixed to one side of the wire guide hook (5); a pressing plate (503) is fixed to the upper edge of the fixing plate (502) away from the wire guide hook (5); the pressing plate (503) is arranged above the top surface of the fixing block (4); and the fixing plate (502) is movably connected in the mounting groove (402).

6. The ultra-high-speed spinning guide wire mechanism according to claim 5, characterized in that: A push switch (401) is fixed on the top of the fixing block (4), and the push switch (401) is arranged on the bottom of the pressing plate (503).

Images