Ammonia-free elastic fabric and clothes
By adopting color yarn knitting technology, combining the silk-tun structure of elastic color silk and polyester color silk yarn, the problem of environmental pollution and insufficient color fastness during the dyeing process of ammonia-free elastic fabrics is solved, and the high color fastness of the fabric is achieved , low-cost and environmentally friendly ammonia-free stretch fabric production.
Patent Information
- Application Number
- CN202420812974.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The existing ammonia-free elastic fabrics have environmental pollution problems during the dyeing process, and the spandex has strong elasticity but is not easy to dye, and the fabric size is unstable, resulting in increased production costs and insufficient color fastness of the fabric.
Color yarn knitting technology is used to form ammonia-free elastic fabric by wired elastic silk yarn and polyester color silk yarn. The dyeing process is omitted, and color yarn is used to provide the color and elastic properties of the fabric to avoid the use of spandex.
It realizes a controlled and rich ammonia-free elastic fabric that can meet the color of the fabric without dyeing, improves the color fastness and comfort of the fabric, reduces production costs and environmental pollution, and has a wide range of applications.
Smart Images

Figure CN222139437U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of textile fabrics and relates to a non-ammonia elastic fabric and clothing. Background Art
[0002] With the improvement of living standards, people have higher and higher requirements for the functionality of clothing, so functional fabrics are becoming more and more popular, with a large demand and extremely broad market prospects. After the fabric is woven, it often needs to be dyed to meet the requirements of the fabric color and appearance, but the dyeing process will cause environmental pollution problems and may also damage the fabric fibers. Therefore, colored yarns are also used for weaving, so that the fabric has its own color and does not require a subsequent dyeing process. This can not only solve the above problems, but also shorten the production process of textiles.
[0003] After the fabric is woven, it is dyed. The dye is located on the outermost layer and is easily shed due to external forces or environmental influences. Therefore, the insufficient color fastness of the fabric has always been a problem for many fabrics. The color fastness of fabrics includes washing color fastness, dry and wet abrasion color fastness, light fastness, perspiration color fastness, sublimation color fastness, etc. Since the color fastness of fabrics is also an urgent problem to be solved, the use of colored yarn is one of the solutions.
[0004] In order to meet different dressing requirements, the requirements for fabric functionality will also be different. One of the important properties of fabric is elasticity. If the elasticity is poor, it will affect the comfort of wearing clothes. The main factor affecting the elasticity of clothing is the use of elastic fabrics. Currently, elastic fabrics generally include spandex. Although spandex has strong elasticity, it has problems such as difficulty in dyeing, excess elasticity, complex weaving, unstable fabric size, and easy aging during use. In addition, spandex generally needs to be made into a coated yarn before it can be woven on a machine, which increases the production cost. Therefore, sometimes other types of elastic yarns are needed to replace spandex.
[0005] CN 216885624U discloses an elastic breathable knitted fabric, which includes a breathable layer and a base layer, wherein the breathable layer includes elastic yarn and hygroscopic yarn, wherein the elastic yarn and hygroscopic yarn are weft-knitted to form a double-sided weft-knitted structure, wherein part of the coils of the elastic yarn and hygroscopic yarn periodically cross to the next row of coils by moving needles, and the coils of the elastic yarn and hygroscopic yarn move in opposite directions and form a plurality of rows of diamond meshes in the breathable layer. The fabric is woven with different yarns and forms meshes by moving needles to improve air circulation, but still requires subsequent dyeing steps, and the fabric structure is relatively complex, and there are many types of yarns, resulting in increased manufacturing costs.
[0006] CN 215209878U discloses a polypropylene elastic knitted fabric and clothing, the fabric comprises a ground yarn coil and a terry coil, the ground yarn coil is woven from elastic polyester into a plain weave structure, or the ground yarn coil is woven from elastic polyester and polypropylene into a plain weave structure, and the terry coil is woven from polypropylene into a terry structure. The elastic knitted fabric mainly uses elastic polyester to provide elasticity, but the elasticity of polyester is relatively weak, and polypropylene fiber is not easy to dye, so it is difficult to dye the fabric or directly make colored silk.
[0007] In summary, for spandex-free stretch fabrics, it is necessary to find elastic fibers or yarns to replace spandex, and at the same time use colored yarns to omit the subsequent dyeing steps, reduce production costs, and solve environmental pollution problems. Utility Model Content
[0008] In view of the problems existing in the prior art, the purpose of the utility model is to provide a spandex-free stretch fabric and clothing. The fabric is woven with colored yarn and does not require a subsequent dyeing process, thus avoiding the environmental pollution problem that may be caused by dyeing wastewater. At the same time, the colored yarn is formed by spun elastic colored yarn and polyester colored yarn, and the elastic performance can be met without the use of spandex, making the fabric light, comfortable and with high color fastness.
[0009] To achieve this purpose, the utility model adopts the following technical solutions:
[0010] On the one hand, the utility model provides a non-spandex stretch fabric, which is woven from colored yarns, and the colored yarns are formed by paralleling elastic colored silk yarns and polyester colored silk yarns, and the number of paralleling network points of the elastic colored silk yarns and the polyester colored silk yarns is 40 to 120 per meter, for example, 40 per meter, 50 per meter, 60 per meter, 70 per meter, 80 per meter, 90 per meter, 100 per meter, 110 per meter or 120 per meter, etc., but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
[0011] In the utility model, for the weaving of non-spandex elastic fabrics, especially fabrics suitable for summer clothing, in order to shorten the preparation process of the fabrics, the utility model directly uses colored yarns for weaving, so as to omit the dyeing process, thereby reducing the discharge of wastewater after dyeing and reducing the impact on the environment; specifically, the colored yarn is formed by the elastic colored silk yarn and the polyester colored silk yarn, the former makes the fabric still elastic without using spandex, and reduces the complexity of operation when using spandex, and the latter is polyester yarn, which is a common fiber for fabrics, and it also uses colored yarn, so that the color of the overall fabric is controllable and rich; the fabric has high color fastness, is comfortable and soft, has high cost performance, low energy consumption, is environmentally friendly, and has a wide range of applications.
[0012] In the utility model, since the colored yarn is formed by paralleling two colored yarns, the paralleling network points arranged on the colored yarn mean that the two colored yarns need to be paralleled and fixed together at intervals, thereby forming a periodic repeating structure; the yarn is composed of one or more continuous filaments or discontinuous short fibers, and the raw material of the yarn is fiber.
[0013] The following are preferred technical solutions of the present invention, but are not intended to be limitations of the technical solutions provided by the present invention. Through the following technical solutions, the technical objectives and beneficial effects of the present invention can be better achieved and realized.
[0014] As the preferred technical scheme of the utility model, the non-hydrogen stretch fabric is any one of plain weft fabric, cotton fabric, mesh fabric, healthy fabric, pique fabric, Roman fabric, terry fabric, air layer fabric, double-sided fabric, waffle fabric or sweat fabric.
[0015] As a preferred technical solution of the present invention, the fineness of the colored yarn is 40-180D, for example, 40D, 50D, 60D, 70D, 80D, 100D, 120D, 140D, 150D, 160D or 180D, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
[0016] As a preferred technical solution of the utility model, the elastic colored yarn includes any one of T400 yarn, T8 yarn, polytrimethylene terephthalate (PTT) yarn or polybutylene terephthalate (PBT) yarn.
[0017] In the utility model, the selection of the elastic colored silk yarn is mainly to utilize its elastic properties, wherein the T400 yarn is a yarn composed of T400 composite fiber, which is a new type of elastic composite fiber obtained by compounding PET and PTT in parallel, does not contain spandex but has good elasticity; the T8 yarn is a yarn composed of T8 composite fiber, which is a new type of elastic composite fiber obtained by compounding PET and PBT in parallel.
[0018] As a preferred technical solution of the present invention, the fineness of the elastic colored silk yarn is 20 to 100D, for example, 20D, 30D, 40D, 50D, 60D, 70D, 80D, 90D or 100D, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
[0019] As a preferred technical solution of the present utility model, the polyester colored silk yarn includes polyester low-elastic yarn.
[0020] As a preferred technical solution of the present invention, the fineness of the polyester colored silk yarn is 20 to 80D, for example, 20D, 30D, 40D, 50D, 60D, 70D or 80D, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
[0021] In the utility model, the colors of the elastic colored silk yarn and the polyester colored silk yarn are colored by the stock solution, that is, the coloring material represented by the masterbatch is mixed into the spinning melt during the fiber production process to directly produce colored fibers. This method has the characteristics of environmental friendliness, high color fastness, high cost performance and low energy consumption.
[0022] As a preferred technical solution of the utility model, the length of the colored yarn is 5 to 20 cm / 50 needles, such as 5 cm / 50 needles, 6 cm / 50 needles, 8 cm / 50 needles, 10 cm / 50 needles, 12 cm / 50 needles, 14 cm / 50 needles, 16 cm / 50 needles, 18 cm / 50 needles or 20 cm / 50 needles, etc., but it is not limited to the listed values, and other values not listed within the numerical range are also applicable.
[0023] In the utility model, since the elastic colored silk yarn and the polyester colored silk yarn are paralleled to form the colored yarn, the length of the colored yarn is equal to the length of each of the two yarns.
[0024] As a preferred technical solution of the utility model, the weight of the non-ammonia stretch fabric is 120-280g / m 2 , for example 120g / m 2 , 140g / m 2 , 150g / m 2 , 160g / m 2 , 180g / m 2 , 200g / m 2 , 220g / m 2 , 240g / m 2 , 260g / m 2 or 280g / m 2 The above range is not limited to the listed values, and other values not listed within the above range are also applicable.
[0025] On the other hand, the utility model provides a garment, at least part of the structure of which is made of the above-mentioned ammonia-free elastic fabric.
[0026] Compared with the prior art, the utility model has the following beneficial effects:
[0027] (1) The fabric of the utility model is directly woven with colored yarn to omit the dyeing process, thereby reducing the discharge of wastewater after dyeing and reducing the impact on the environment;
[0028] (2) The colored yarn of the fabric of the utility model is formed by the paralleling of elastic colored yarn and polyester colored yarn, and the elastic performance can be satisfied without the use of spandex. Both use colored yarn, so that the color of the overall fabric is controllable and rich;
[0029] (3) The fabric of the utility model has high color fastness, is comfortable and soft, has high cost performance, low energy consumption, is environmentally friendly, and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic diagram of the structure of the elastic colored silk yarn and the polyester colored silk yarn provided in Example 1 of the utility model;
[0031] Figure 2 This is an enlarged view of the partial structure of the elastic colored silk yarn and the polyester colored silk yarn provided in Example 1 of the utility model;
[0032] Figure 3 This is a schematic diagram of the knitting coil structure of the ammonia-free stretch fabric provided in Example 1 of the utility model;
[0033] Among them, 1-dual yarn network point, 2-elastic colored silk fiber, 3-polyester colored silk fiber. DETAILED DESCRIPTION
[0034] In order to better illustrate the present invention and facilitate understanding of the technical solution of the present invention, the present invention is further described in detail below. However, the following embodiments are only simple examples of the present invention and do not represent or limit the scope of protection of the present invention. The scope of protection of the present invention shall be subject to the claims.
[0035] The specific implementation method of the utility model provides a non-spandex stretch fabric, which is woven from colored yarns, and the colored yarns are formed by paralleling elastic colored silk yarns and polyester colored silk yarns, and the number of paralleling network points 1 of the elastic colored silk yarns and the polyester colored silk yarns is 40 to 120 per meter.
[0036] The following are typical but non-limiting embodiments of the present invention:
[0037] Embodiment 1:
[0038] This embodiment provides a non-spandex elastic fabric, which is woven from colored yarns, wherein the colored yarns are formed by doubling elastic colored yarns and polyester colored yarns, and the number of doubling network points 1 of the elastic colored yarns and the polyester colored yarns is 50 / m. The structural schematic diagram of the doubling of the two is as follows: Figure 1 As shown, the enlarged diagram of its part structure is as follows Figure 2As shown, the colored silk yarns are all composed of multiple continuous filaments, the elastic colored silk yarns are composed of elastic colored silk fibers 2, and the polyester colored silk yarns are composed of polyester colored silk fibers 3.
[0039] The non-ammonia elastic fabric is a plain weft fabric, and its knitting coil structure diagram is as follows: Figure 3 shown.
[0040] The fineness of the colored yarn is 125D.
[0041] The elastic colored silk yarn is T400 yarn, and its fineness is 75D.
[0042] The polyester colored silk yarn is a polyester low-elastic yarn with a fineness of 50D.
[0043] The line length of the colored yarn is 13cm / 50 needles.
[0044] The weight of the ammonia-free stretch fabric is 180 g / m 2 .
[0045] Embodiment 2:
[0046] This embodiment provides a non-spandex stretch fabric, which is woven from colored yarns, wherein the colored yarns are formed by paralleling elastic colored silk yarns and polyester colored silk yarns, and the number of paralleling network points 1 of the elastic colored silk yarns and the polyester colored silk yarns is 80 / m.
[0047] The ammonia-free elastic fabric is a cotton-wool fabric.
[0048] The fineness of the colored yarn is 40D.
[0049] The elastic colored silk yarn is T8 yarn, and its fineness is 20D.
[0050] The polyester colored silk yarn is a polyester low-elastic yarn with a fineness of 20D.
[0051] The line length of the colored yarn is 6cm / 50 needles.
[0052] The weight of the ammonia-free stretch fabric is 120 g / m 2 .
[0053] Embodiment 3:
[0054] This embodiment provides a non-spandex stretch fabric, which is woven from colored yarns, wherein the colored yarns are formed by paralleling elastic colored silk yarns and polyester colored silk yarns, and the number of paralleling network points 1 of the elastic colored silk yarns and the polyester colored silk yarns is 120 / m.
[0055] The ammonia-free stretch fabric is a double-sided fabric.
[0056] The fineness of the colored yarn is 180D.
[0057] The elastic colored silk yarn is PBT yarn, and its fineness is 100D.
[0058] The polyester colored silk yarn is a polyester low-elastic yarn with a fineness of 80D.
[0059] The line length of the colored yarn is 17cm / 50 needles.
[0060] The weight of the ammonia-free stretch fabric is 280g / m 2 .
[0061] The ammonia-free stretch fabrics in the above-mentioned Examples 1-3 were respectively subjected to stretch performance tests and color fastness tests, wherein the stretch performance test method is: measuring the elongation recovery rate of the knitted fabric by the JIS L 1096E method; the test standards adopted for various color fastnesses are: washing color fastness: JIS L 0844; dry and wet abrasion color fastness JIS L 0849, which is divided into dry rubbing color fastness and wet rubbing color fastness; light color fastness JIS L 0842; perspiration color fastness JIS L 0848, which is divided into sweat acid color fastness and sweat alkali color fastness; sublimation color fastness JIS L 0854; the above performance test results are shown in Table 1.
[0062] Table 1
[0063]
[0064] The color fastness test results in Table 1 are expressed in levels 1-5, where level 5 represents the best color fastness effect and level 1 represents the worst. When between the two levels, half a level can also be rated, such as level 3-4, level 3.5, etc.
[0065] The ammonia-free stretch fabric in the above-mentioned embodiment is used to make summer clothing, such as T-shirts, casual clothing or sportswear. The main structure of the clothing is made of the fabric, and the fabric does not need to be dyed after weaving, that is, the dyeing process is omitted. At the same time, it does not contain spandex, still has good elastic performance, and has high color fastness. It is light and breathable, helps to dissipate heat, and is highly comfortable.
[0066] From the above embodiments, it can be seen that the fabric of the utility model is directly woven with colored yarn to omit the dyeing process, thereby reducing the discharge of wastewater after dyeing and reducing the impact on the environment; the colored yarn of the fabric is formed by stretch colored yarn and polyester colored yarn, and the elastic performance can be met without the use of spandex. Both use colored silk yarn, so that the color of the overall fabric is controllable and rich; the fabric has high color fastness, is comfortable and soft, has high cost performance, low energy consumption, is environmentally friendly, and has a wide range of applications.
[0067] The applicant declares that the utility model uses the above embodiments to illustrate the detailed structure of the utility model, but the utility model is not limited to the above detailed structure, that is, it does not mean that the utility model must rely on the above detailed structure to be implemented. Those skilled in the art should understand that any improvement to the utility model, equivalent replacement of the structure of the utility model, addition of auxiliary structures, selection of specific methods, etc., all fall within the protection scope and disclosure scope of the utility model.
Claims
1. A non-ammonia stretch fabric, characterized in that: The non-spandex elastic fabric is woven from colored yarns, which are formed by paralleling elastic colored yarns and polyester colored yarns, and the number of paralleling network points of the elastic colored yarns and the polyester colored yarns is 40-120 / m.
2. The ammonia-free stretch fabric according to claim 1, characterized in that: The ammonia-free stretch fabric includes any one of a plain weft fabric, a cotton fabric, a mesh fabric, a healthy fabric, a pique fabric, a Roman fabric, a terry fabric, an air layer fabric, a double-sided fabric, a waffle fabric or a sweat fabric.
3. The non-ammonia stretch fabric according to claim 1, characterized in that: The fineness of the colored yarn is 40-180D.
4. The non-ammonia stretch fabric according to claim 1, characterized in that: The elastic colored yarn includes any one of T400 yarn, T8 yarn, polytrimethylene terephthalate yarn or polybutylene terephthalate yarn.
5. The non-hydrogen stretch fabric according to claim 1, characterized in that: The fineness of the elastic colored silk yarn is 20-100D.
6. The non-hydrogen stretch fabric according to claim 1, characterized in that: The polyester colored silk yarn comprises polyester low-elastic yarn.
7. The non-hydrogen stretch fabric according to claim 1, characterized in that: The fineness of the polyester colored silk yarn is 20-80D.
8. The non-hydrogen stretch fabric according to claim 1, characterized in that: The length of the colored yarn is 5 to 20 cm / 50 needles.
9. The non-hydrogen stretch fabric according to claim 1, characterized in that: The weight of the non-ammonia stretch fabric is 120-280 g / m 2 .
10. A garment, characterized in that: At least part of the structure of the garment is made of the ammonia-free stretch fabric according to any one of claims 1 to 9.
