High-temperature furnace tube for high-purity quartz material

The high-temperature furnace tube for high-purity quartz materials addresses sealing and handling challenges by incorporating a rotatable working component with a driving and clamping mechanism, ensuring even heating and easy material access.

CN222143715UActive Publication Date: 2024-12-10TIANCHANG SILICON-BASED NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420878472.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-10
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

Existing high-temperature furnace tubes for high-purity quartz materials face challenges in balancing sealing performance with ease of material addition and removal, particularly in one-piece designs, and in ensuring even heating and consistent operation.

Method used

A high-temperature furnace tube design featuring a rotatable working component with a driving mechanism, clamping component for automatic locking, and an adjusting component for heating source positioning, utilizing boron nitride pulleys for smooth operation.

Benefits of technology

Ensures even heating of quartz materials, improves operational consistency, and facilitates easy material handling while maintaining sealing integrity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building aluminum profiles, in particular to a high-temperature furnace tube for a high-purity quartz material. The device comprises a pair of symmetrically arranged fixing frames, a working assembly is rotatably connected to the top between the two fixing frames, a cavity is formed in the working assembly to process and purify a quartz material, and a driving assembly is fixedly connected to one side of the working assembly to drive the working assembly to rotate to ensure that quartz is uniformly heated. Meanwhile, the rotating consistency of the working assembly and the driving assembly is improved; a quartz material is processed and purified through a cavity formed in the working assembly, then the working assembly is driven by the driving assembly to rotate, it is ensured that quartz is heated uniformly, and meanwhile, the consistency of the working assembly and the driving assembly during rotation is improved; and finally, the position of the heating source when the heating source heats the furnace tube is adjusted through the adjusting assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz material processing equipment, in particular to a high-temperature furnace tube for high-purity quartz material. Background Art

[0002] Processing high-purity quartz materials requires the use of high-temperature resistant furnace tubes to ensure that the furnace tubes themselves will not deform or react chemically when the materials are heat treated or processed in a high-temperature environment, and at the same time provide a stable heating environment. The processing of high-purity quartz materials usually needs to be carried out in an inert gas or vacuum environment to avoid contamination and oxidation by impurities. Vacuum furnaces provide a stable vacuum environment and can heat quartz materials at high temperatures. They are usually used in processing processes with high precision and high quality requirements, such as single crystal growth, annealing of oxidized quartz parts, etc.

[0003] There are many existing technologies for high temperature furnace tubes, such as:

[0004] Chinese Patent Publication No. CN202320131799.2 discloses a quartz furnace tube with extended service life, which includes a support frame, a rotation drive mechanism, a furnace shell, a bearing and a quartz furnace tube body, wherein the support frame is provided with two groups, the rotation drive mechanism is provided between the two groups of support frames, the two ends of the furnace shell are rotatably provided on the two groups of support frames through bearings, the rotation drive mechanism is connected to the furnace shell, the quartz furnace tube body is provided through the furnace shell, an insulation layer is provided between the quartz furnace tube body and the side wall of the furnace shell, a high-temperature heating element is provided in the insulation layer, and the high-temperature heating element is connected to the quartz furnace tube body. The utility model relates to the technical field of rotary heating furnaces, and specifically provides a quartz furnace tube that can simultaneously drive the furnace shell and the quartz furnace tube to rotate synchronously, and the quartz furnace tube is subjected to multiple points of force during rotation, thereby effectively reducing the risk of the quartz furnace tube breaking.

[0005] It can be seen that the high-temperature furnace tubes in the prior art are divided into two types: one-piece design and spliced ​​design. Although the one-piece design furnace tube has better sealing performance, it is more complicated to operate when adding and removing materials; while the spliced ​​design furnace tube has greatly improved the convenience of adding and removing materials, but its sealing performance is difficult to grasp. For example, the quartz furnace tube that can extend the service life proposed in the above patent is an one-piece design, and no effective solution is given to the above problems.

[0006] In view of this, we propose a high-temperature furnace tube for high-purity quartz materials, which drives the working component and the clamping component to be clamped through the provided driving component. On the one hand, it realizes the sealing of the furnace tube during operation, and on the other hand, it can also ensure the convenience when adding and removing materials. Utility Model Content

[0007] The purpose of the utility model is to provide a high-temperature furnace tube for high-purity quartz material to solve the problems raised in the above background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides a high-temperature furnace tube for high-purity quartz material, including a pair of symmetrically arranged fixing frames, a working component is rotatably connected to the top between the two fixing frames, the working component forms a cavity inside, and processes and purifies the quartz material, and a driving component is fixedly connected to one side of the working component to drive the working component to rotate to ensure that the quartz is heated evenly and improve the consistency of the working component and the driving component when rotating; a clamping component is installed inside the working component to automatically lock the working component when the working component drives the driving component to rotate; an adjusting component is provided under the working component to adjust the position of the heating source when heating the furnace tube.

[0009] As a further improvement of the technical solution, the working component includes a main furnace body, a pair of side furnace bodies are symmetrically arranged on both sides of the main furnace body, slots are opened at both ends of the main furnace body, and the two ends of the side furnace bodies close to the main furnace body are fixedly connected with plugs, and the inner diameter of the cavity in the side furnace body away from the end of the main furnace body is smaller than the inner diameter of the cavity in the side furnace body close to the end of the main furnace body.

[0010] As a further improvement of the present technical solution, the driving assembly includes a gear clamped to one end of the side furnace body away from the main furnace body, a driving motor is provided on the side of the gear away from the side furnace body, and the output shaft of the driving motor is fixedly connected to the gear axis.

[0011] As a further improvement of the technical solution, the clamping assembly includes a pair of driven rings fixedly connected to the inner walls of the two slots and a pair of active rings fixedly connected to the outer walls of the two plugs, and the two active rings and the driven rings are centrally symmetrical.

[0012] As a further improvement of the present technical solution, the adjustment component includes a slide rail fixedly connected between two fixed frames, a slide seat is slidably connected to the top of the slide rail, a plurality of pulleys are rotatably connected to one side of the slide seat close to the slide rail, one side of one of the pulleys is rotatably connected to an adjustment motor, and a mounting seat is provided on the top of the adjustment motor.

[0013] As a further improvement of the technical solution, the pulley is made of boron nitride.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The high-purity quartz material is used in a high-temperature furnace tube, and the quartz material is processed and purified through the cavity formed inside the working component, and then the working component is driven to rotate by the driving component to ensure that the quartz is heated evenly and improve the consistency of the working component and the driving component when rotating. The clamping component is used to automatically lock the working component itself when the working component drives the driving component to rotate, and finally the position of the heating source when heating the furnace tube is adjusted by the adjusting component. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0017] Figure 2 It is a cutaway diagram of the overall structure of an embodiment of the utility model;

[0018] Figure 3 A cutaway view of the working components of an embodiment of the utility model;

[0019] Figure 4 A schematic diagram of a drive assembly according to an embodiment of the utility model;

[0020] Figure 5 This is a schematic diagram of a clamping assembly according to an embodiment of the utility model;

[0021] Figure 6 Schematic diagram of the adjustment component of the embodiment of the utility model.

[0022] The meaning of each number in the figure is:

[0023] 10. Working assembly; 11. Main furnace body; 12. Side furnace body; 13. Slot; 14. Plug;

[0024] 20. driving assembly; 21. gear; 22. driving motor;

[0025] 30. Snap-on assembly; 31. Active ring; 32. Driven ring;

[0026] 40. Adjustment assembly; 41. Slide rail; 42. Slide seat; 43. Pulley; 44. Adjustment motor; 45. Mounting seat. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Example

[0029] See also Figure 1-Figure 6 As shown, the present embodiment provides a high-temperature furnace tube for high-purity quartz material, including a pair of symmetrically arranged fixing frames, a working component 10 is rotatably connected to the top between the two fixing frames, the working component 10 forms a cavity inside, and the quartz material is processed and purified, and a driving component 20 is fixedly connected to one side of the working component 10, which drives the working component 10 to rotate to ensure that the quartz is heated evenly, and at the same time improves the consistency of the working component 10 and the driving component 20 when they rotate; a clamping component 30 is installed inside the working component 10, which is used to automatically lock the working component 10 when the working component 10 drives the driving component 20 to rotate; an adjusting component 40 is provided below the working component 10, which is used to adjust the position of the heating source when heating the furnace tube.

[0030] Working principle: When the high-temperature furnace tube for high-purity quartz material provided in the utility model is used, the quartz material is processed and purified through the cavity formed inside the set working component 10; the working component 10 is then driven to rotate by the driving component 20 to ensure that the quartz is heated evenly and at the same time improve the consistency of the working component 10 and the driving component 20 when rotating; the clamping component 30 is used to automatically lock the working component 10 itself when the working component 10 drives the driving component 20 to rotate; finally, the position of the heating source when heating the furnace tube is adjusted by the adjusting component 40.

[0031] In order to process and purify the quartz material, the working component 10 includes a main furnace body 11, a pair of side furnace bodies 12 are symmetrically arranged on both sides of the main furnace body 11, slots 13 are opened at both ends of the main furnace body 11, and plugs 14 are fixedly connected to the ends of the two side furnace bodies 12 close to the main furnace body 11. The inner diameter of the cavity in the side furnace body 12 away from the end of the main furnace body 11 is smaller than the inner diameter of the cavity in the side furnace body 12 close to the end of the main furnace body 11; a ramp is formed inside the side furnace body 12, so that the quartz material added to the inner cavity is gathered in the main furnace body 11 under the action of gravity, so that it can be heated and purified by the heat source.

[0032] Taking into account the need to ensure that the quartz is heated evenly and to improve the consistency of the rotation of the working component 10 and the driving component 20; therefore, the driving component 20 includes a gear 21 that is clamped to the end of the side furnace body 12 away from the main furnace body 11, and a driving motor 22 is provided on the side of the gear 21 away from the side furnace body 12, and the output shaft of the driving motor 22 and the axis of the gear 21 are fixedly connected; after the quartz material is added to the inner cavity, the power supply of the driving motor 22 is turned on, and the driving motor 22 drives the gear 21 coaxially connected thereto to rotate, and the gear 21 then drives the side furnace body 12 clamped thereto to rotate.

[0033] In order to achieve automatic locking of the working component 10 when the working component 10 drives the driving component 20 to rotate, the clamping component 30 includes a pair of driven rings 32 fixedly connected to the inner side walls of the two slots 13 and a pair of active rings 31 fixedly connected to the outer side walls of the two plugs 14, and the two active rings 31 and the driven rings 32 are all centrally symmetrical; the active ring 31 arranged in the side furnace body 12 clamped with the gear 21 is driven by the driving motor 22 to rotate, and then is screwed into the driven ring 32 at one end of the main furnace body 11, and the active ring 31 at the other end of the main furnace body 11 is screwed into the driven ring 32 at the other end of the side furnace body 12 as the main furnace body 11 rotates, so that the main furnace body 11 and the two side furnace bodies 12 can be automatically tightened with each other during operation.

[0034] In order to adjust the position of the heating source when heating the furnace tube; therefore, the adjustment component 40 includes a slide rail 41 fixedly connected between two fixed frames, a slide seat 42 is slidably connected to the top of the slide rail 41, and a plurality of pulleys 43 are rotatably connected to the side of the slide seat 42 close to the slide rail 41, one side of one pulley 43 is rotatably connected to an adjustment motor 44, and a mounting seat 45 is provided on the top of the adjustment motor 44; the material of the pulley 43 is boron nitride; boron nitride is a ceramic material, similar to graphite, with good high temperature stability and lubricity. Although its hardness is relatively high, in some applications, due to its special crystal structure, it can show certain friction properties; after the power is turned on, the adjustment motor 44 drives the pulley 43 coaxially connected thereto to rotate, and under the action of the friction between the pulley 43 and the slide rail 41, the drive slide seat 42 drives the mounting seat 45 to move on the slide rail 41, thereby adjusting the position of the heating source on the mounting seat 45.

[0035] The high-temperature furnace tube for high-purity quartz material provided in the utility model is used to process and purify the quartz material through the cavity formed inside the working component 10. Specifically, a ramp is formed inside the side furnace body 12, so that the quartz material added to the inner cavity is gathered into the main furnace body 11 under the action of gravity, so that it can be heated and purified by the heating source; the driving component 20 is then used to drive the working component 10 to rotate, so as to ensure that the quartz is heated evenly and improve the consistency of the working component 10 and the driving component 20 when they rotate. Specifically, after the quartz material is added to the inner cavity, the power supply of the driving motor 22 is turned on, and the driving motor 22 drives the gear 21 coaxially connected thereto to rotate, and the gear 21 then drives the side furnace body 12 connected thereto to rotate; the clamping component 30 is used to make the driving component 20 rotate when the working component 10 drives the driving component 20 to rotate. The working component 10 automatically locks itself. Specifically, the active ring 31 arranged in the side furnace body 12 engaged with the gear 21 is driven by the driving motor 22 to rotate, and then is screwed into the driven ring 32 at one end of the main furnace body 11. The active ring 31 at the other end of the main furnace body 11 is screwed into the driven ring 32 at the other end of the side furnace body 12 as the main furnace body 11 rotates, so that the main furnace body 11 and the two side furnace bodies 12 can be automatically tightened with each other during operation; finally, the position of the heating source when heating the furnace tube is adjusted by the adjusting component 40. Specifically, after the power is turned on, the adjusting motor 44 drives the pulley 43 coaxially connected thereto to rotate, and under the action of the friction between the pulley 43 and the slide rail 41, the driving slide 42 drives the mounting seat 45 to move on the slide rail 41, thereby adjusting the position of the heating source on the mounting seat 45.

[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A high-temperature furnace tube for high-purity quartz material, characterized in that: The invention comprises a pair of symmetrically arranged fixing frames, wherein a working component (10) is rotatably connected to the top of the two fixing frames, wherein a cavity is formed inside the working component (10) for processing and purifying quartz material, and a driving component (20) is fixedly connected to one side of the working component (10) for driving the working component (10) to rotate so as to ensure that the quartz is heated evenly and to improve the consistency of the working component (10) and the driving component (20) when rotating; A clamping assembly (30) is installed inside the working assembly (10) and is used to automatically lock the working assembly (10) when the working assembly (10) drives the driving assembly (20) to rotate; An adjustment component (40) is provided below the working component (10) for adjusting the position of the heating source when heating the furnace tube.

2. The high-temperature furnace tube for high-purity quartz material according to claim 1, characterized in that: The working assembly (10) comprises a main furnace body (11), a pair of side furnace bodies (12) are symmetrically arranged on both sides of the main furnace body (11), slots (13) are provided at both ends of the main furnace body (11), and plugs (14) are fixedly connected to one end of the two side furnace bodies (12) close to the main furnace body (11), and the inner diameter of the cavity in the side furnace body (12) away from the end of the main furnace body (11) is smaller than the inner diameter of the cavity in the side furnace body (12) close to the end of the main furnace body (11).

3. The high-temperature furnace tube for high-purity quartz material according to claim 2, characterized in that: The driving assembly (20) comprises a gear (21) which is clamped to one end of the side furnace body (12) away from the main furnace body (11); a driving motor (22) is provided on the side of the gear (21) away from the side furnace body (12); an output shaft of the driving motor (22) is fixedly connected to the axis of the gear (21).

4. The high-temperature furnace tube for high-purity quartz material according to claim 2, characterized in that: The clamping assembly (30) comprises a pair of driven rings (32) fixedly connected to the inner side walls of the two slots (13) and a pair of active rings (31) fixedly connected to the outer side walls of the two plugs (14), and the two active rings (31) and the driven rings (32) are both centrally symmetrical.

5. The high-temperature furnace tube for high-purity quartz material according to claim 1, characterized in that: The adjustment assembly (40) comprises a slide rail (41) fixedly connected between two fixed frames, the top of the slide rail (41) is slidably connected to a slide seat (42), a side of the slide seat (42) close to the slide rail (41) is rotatably connected to a plurality of pulleys (43), one side of one of the pulleys (43) is rotatably connected to an adjustment motor (44), and a mounting seat (45) is provided on the top of the adjustment motor (44).

6. The high-temperature furnace tube for high-purity quartz material according to claim 5, characterized in that: The material of the pulley (43) is boron nitride.