Automatic raw material adding structure of smelting furnace

By designing an automatic addition structure in a vacuum smelting furnace, including a rotating bracket and an active grasping device, the continuous automatic addition of raw materials in a vacuum environment is achieved, and the problems of low efficiency and high cost in the existing technology are solved, and the production efficiency is improved And reduce maintenance costs.

CN222143735UActive Publication Date: 2024-12-10ULVAC VACUUM FURNACE SHENYANG
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Patent Information

Application Number
CN202420193726.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2024-12-10
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

The existing vacuum smelting furnaces need to repeatedly destroy the vacuum environment during the raw material addition process, resulting in low production efficiency and high cost, and the inability to achieve continuous feeding.

Method used

A structure for automatic addition of raw materials of smelting furnaces is designed, including vacuum shells for raw materials, rotating brackets, active grabbing and release devices, winching and lifting mechanisms, plug-in valves, automatic door opening and closing mechanisms and rotating lifting trolleys for translation, through The rotating bracket and reducer motor realize automatic rotation and grabbing of the raw material barrel, ensuring continuous feeding under vacuum environment.

Benefits of technology

The efficiency and automation of raw material addition are improved, the number of repeated vacuum extraction is reduced, production costs are reduced, and maintenance and use efficiency is improved by using pure iron to make raw material barrels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic raw material adding structure of a smelting furnace, which comprises a raw material adding vacuum shell, a rotating support is arranged in the raw material adding vacuum shell, a plurality of raw material cylinders are arranged on the rotating support, an active grabbing and releasing device is arranged above the rotating support, and the raw material cylinders are arranged on the rotating support. A winch lifting mechanism is connected to the upper portion of the active grabbing and releasing device, a gate valve and a coil crucible are sequentially arranged below the rotary support, and an automatic door opening and closing mechanism and a rotary lifting trolley for translation are sequentially arranged on one side of the rotary support. The utility model has the advantages that the volume of the raw material adding shell is increased, and the rotary bracket is arranged in the vacuum chamber, so that automatic rotary feeding and automatic grabbing and releasing of the charging barrel are realized, the working efficiency is improved, the automation capability of raw material adding is improved, repeated evacuation is reduced, unmanned and automatic operation is realized, and the market demand is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of vacuum furnaces, in particular to an automatic raw material adding structure for a smelting furnace. Background Art

[0002] In the field of vacuum melting furnaces, the current method of feeding vacuum melting furnaces is to add all the raw materials to be melted into the system at one time, and no additional feeding is required during the entire melting process, so as to ensure that the vacuum degree of the system is not affected; if this method requires feeding, the vacuum degree of the entire device needs to be destroyed, continuous production cannot be achieved, and the production efficiency is relatively low.

[0003] In the process of adding raw materials, how to achieve uninterrupted continuous feeding without repeatedly destroying the vacuum environment is an important factor affecting production efficiency and production cost. In the past, the raw material adding mechanism of the vacuum melting furnace could only add one raw material adding cylinder at a time. It took about 3-4 repeated additions to add a full amount of dissolved material. It was necessary to manually hook the raw material adding cylinder to repeatedly destroy the vacuum environment of the raw material adding chamber during the lifting and lowering. The vacuum had to be repeatedly extracted during the adding process, which was costly and inefficient. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a structure for automatically adding raw materials to a smelting furnace, which solves the problems of the prior art in which vacuum must be repeatedly drawn during the adding process, resulting in high cost and low efficiency.

[0005] The technical solution adopted by the utility model to solve the technical problem is: a raw material automatic adding structure of a smelting furnace, including a raw material adding vacuum shell, and the technical key points are: a rotating bracket is arranged in the raw material adding vacuum shell, a plurality of raw material barrels are arranged on the rotating bracket, an active grabbing and releasing device is arranged above the rotating bracket, and a hoisting lifting mechanism is connected above the active grabbing and releasing device;

[0006] A gate valve and a coil crucible are arranged in sequence below the rotating support, and the active grabbing and releasing device grabs any raw material barrel in the rotating support and places it in the coil crucible (11);

[0007] An automatic door opening and closing mechanism and a translational rotating lifting trolley are sequentially arranged on one side of the rotating bracket.

[0008] Preferably, a reduction motor is connected below the rotating shaft of the rotating bracket, and the reduction motor is used to drive the rotating shaft of the rotating bracket to rotate.

[0009] Preferably, a track is provided below the translational rotary lifting trolley, a reducer is connected below the track, and the reducer is used to drive the translational rotary lifting trolley to move on the track.

[0010] Preferably, the raw material cylinder is made of pure iron.

[0011] Preferably, the number of the raw material barrels is four to six.

[0012] The beneficial effects of the utility model are as follows: the utility model protects an automatic raw material adding structure for a smelting furnace, which realizes automatic rotating feeding by increasing the volume of the raw material adding vacuum shell and setting the rotating bracket inside the vacuum chamber, and the raw material barrel can be automatically grabbed and released, thereby improving work efficiency. At the same time, since the raw materials that need to be added to the NdFeB magnetic material during the smelting process include pure iron, the original repeatedly used raw material barrel is made of pure iron, and other raw materials are added to the barrel. Through the active grabbing and releasing device, the raw material barrel is added to the coil crucible in the furnace for smelting, which saves the maintenance and use of the raw material barrel and improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is an overall schematic diagram of the utility model.

[0014] Figure 2 1. It is a schematic diagram of the structure of the rotating bracket from a top view;

[0015] Explanation of the reference numerals: 1. vacuum shell for adding raw materials, 2. rotating bracket, 3. reduction motor, 4. rotating lifting trolley for translation, 5. track, 6. reduction gear for translation, 7. active grabbing and releasing device, 8. raw material barrel, 9. winch lifting mechanism, 10. gate valve, 11. coil crucible, 12. automatic door opening and closing mechanism. DETAILED DESCRIPTION

[0016] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the contents of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to the application.

[0017] See also Figure 1-2 This is a schematic diagram of the structure of the utility model: This device is an automatic raw material adding structure for a smelting furnace, which realizes the purpose of continuous feeding by rotating the raw material barrel in the vacuum chamber. The automatic raw material adding structure for the smelting furnace includes a raw material adding vacuum shell 1, a rotating bracket 2 is arranged in the raw material adding vacuum shell 1, and a plurality of raw material barrels 8 are arranged on the rotating bracket 2. The plurality of raw material barrels 8 are placed in a circular shape with the rotating axis in the middle of the rotating bracket 2 as the center.

[0018] In the present application, an active grabbing and releasing device 7 is arranged above the rotating bracket 2, and the active grabbing and releasing device 7 is used to grab the raw material tube 8. A hoisting and lifting mechanism 9 is connected above the active grabbing and releasing device 7; the hoisting and lifting mechanism 9 drives the active grabbing and releasing device 7 to move up and down.

[0019] In the present application, a gate valve 10 and a coil crucible 11 are sequentially arranged below the rotating bracket 2 , and the active grabbing and releasing device 7 grabs any raw material barrel 8 in the rotating bracket 2 and places it in the coil crucible 11 .

[0020] In the present application, an automatic door opening and closing mechanism 12 and a translational rotary lifting trolley 4 are sequentially arranged on one side of the rotating bracket 2. When the automatic door opening and closing mechanism 12 is in the open state, the raw material barrel 8 in the rotating bracket can be refilled through the translational rotary lifting trolley 4.

[0021] In the present application, a reduction motor 3 is connected below the rotating shaft of the rotating bracket 2, and the reduction motor 3 is used to drive the rotating shaft of the rotating bracket 2 to rotate.

[0022] In the present application, a track 5 is provided below the translational rotary lifting trolley 4 , and a reducer 6 is connected below the track 5 . The reducer 6 is used to drive the translational rotary lifting trolley 4 to move on the track 5 .

[0023] In the present application, the material of the raw material cylinder 8 is made of pure iron, and the number thereof can be four to six.

[0024] Here’s how it works:

[0025] When the automatic raw material adding structure of the smelting furnace of the utility model is in use, the original raw material adding vacuum shell 1 is enlarged to accommodate the rotating bracket 2 and four to six raw material barrels 8 to realize the raw material adding translational rotating lifting trolley 4, track 5, translational reducer 6 and automatic door opening and closing mechanism 12 in a vacuum environment to realize the cyclic operation of adding again after the raw material adding is completed; the automatic grabbing of the raw material barrel 8 is realized by the active grabbing and releasing device 7, and the hoisting and lifting mechanism 9 realizes the placing operation in the furnace. After the active grabbing and releasing device 7 enters the coil crucible 11 and realizes automatic release, the hoisting and lifting mechanism 9 is retracted; during this period, the gate valve 10 is always in the open state, and the automatic door opening and closing mechanism 12 is in the closed state; the raw material barrel 8 is made of pure iron and melted together with other raw materials; after the rotating bracket 2 and the four to six raw material barrels 8 are all added, the gate valve 10 is always in the closed state, and the automatic door opening and closing mechanism 12 is in the open state to complete the reloading of the rotating bracket.

[0026] The present application protects an automatic raw material adding structure for a smelting furnace, which belongs to the technical field of vacuum furnaces. The automatic raw material adding structure comprises a raw material adding vacuum shell, a rotating bracket, a reduction motor, a rotating lifting trolley for translation, a track, a translation reducer, an active grabbing and releasing device, a raw material barrel and a hoisting lifting mechanism, which can realize the protection of the automatic raw material adding structure of a continuous smelting furnace. It improves the automation of raw material adding, reduces repeated vacuuming, realizes unmanned and automated operation, and meets market demand.

Claims

1. A raw material automatic adding structure for a smelting furnace, comprising a raw material adding vacuum housing (1), characterized in that: A rotating bracket (2) is arranged in the raw material adding vacuum housing (1), a plurality of raw material barrels (8) are arranged on the rotating bracket (2), an active grabbing and releasing device (7) is arranged above the rotating bracket (2), and a hoisting and lifting mechanism (9) is connected above the active grabbing and releasing device (7); A gate valve (10) and a coil crucible (11) are sequentially arranged below the rotating support (2), and the active grabbing and releasing device (7) grabs any raw material barrel (8) in the rotating support (2) and places it in the coil crucible (11); An automatic door opening and closing mechanism (12) and a translational rotating lifting trolley (4) are sequentially arranged on one side of the rotating bracket (2).

2. The automatic raw material adding structure for a smelting furnace according to claim 1, characterized in that: A reduction motor (3) is connected below the rotating shaft of the rotating bracket (2), and the reduction motor (3) is used to drive the rotating shaft of the rotating bracket (2) to rotate.

3. The automatic raw material adding structure for a smelting furnace according to claim 1, characterized in that: A track (5) is arranged below the translational rotary lifting trolley (4), and a reducer (6) is connected below the track (5). The reducer (6) is used to drive the translational rotary lifting trolley (4) to move on the track (5).

4. The automatic raw material adding structure for a smelting furnace according to claim 1, characterized in that: The material of the raw material cylinder (8) is made of pure iron.

5. The automatic raw material adding structure for a smelting furnace according to claim 1, characterized in that: The number of the raw material cylinders (8) is four to six.

Citation Information

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