Six-phase miniature brush motor carbon brush structure with limiting function

By using angle support springs, clamping tables, angle adjustment screws and limit bosses in the six-phase mini brush motor carbon brush structure, the carbon brush heads and the maximum area of ​​the rotating shaft are ensured, and contact under the push of a single spring is solved The problem of small area improves conductivity and flexibility.

CN222147285UActive Publication Date: 2024-12-10CHANGZHOU YIXIN ELECTRIC CO LTD
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Patent Information

Application Number
CN202420805553.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-10
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing six-phase mini brushed motor carbon brush structure pushes the carbon brush head tightly on the rotating shaft, resulting in a small contact area between the carbon brush head and the rotating shaft, affecting the conductivity.

Method used

The carbon brush head is limited to the angle support spring and the clamping table, and the contact angle between the carbon brush head and the rotating shaft is adjusted by adjusting the angle of the screw and the support ball head, combining the limit boss and the limit fit bracket to stabilize the lifting bracket Slide to ensure that the carbon brush head is in contact with the shaft for maximum area.

Benefits of technology

The stable contact area between the carbon brush head and the rotary shaft is improved, and the conductivity and device flexibility and practicality are enhanced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222147285U_ABST
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Abstract

The utility model discloses a six-phase miniature brush motor carbon brush structure with a limiting function, which relates to the technical field of carbon brush structures, and comprises an inner coaming which is arranged at the upper end of the tail part of a carbon brush, the tail part of the carbon brush is fixedly connected with the inner coaming, and the device can limit a carbon brush head main body through an installation angle support spring and a clamping table. The carbon brush head main body is supported, so that the carbon brush head main body is in stable contact with the rotating shaft when the device is used, the maximum-area contact between the carbon brush head main body and the rotating shaft is ensured, and the good and stable conductive performance of the device is ensured; an installation angle adjusting lead screw can push the overturning plate upwards through the supporting ball head to rotate so as to adjust the supporting force of the angle supporting spring on the carbon brush head body, so that the carbon brush head body and the rotating shaft are attached at the angle of the maximum contact area, and the flexibility of the device is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon brush structures, in particular to a carbon brush structure of a six-phase micro brushed motor with limiting function. Background Art

[0002] The six-phase micro brush motor is a type of brush motor. The six-phase micro brush motor is a rotating motor that contains a brush device and converts electrical energy into mechanical energy (motor) or mechanical energy into electrical energy (generator). The working principle of the carbon brush is realized through friction and conductive properties. The carbon brush is usually composed of magnetic powder and conductive material. They are fixed on a mechanical part that can rotate or slide. When the mechanical part starts to move, the carbon brush contacts the rotating or sliding surface and generates friction. At this time, the carbon powder will be rubbed onto the surface, and the conductive material plays a conductive role. Because carbon has good conductivity, the contact between carbon powder and conductive material can form a conductive path. When the current flows through the carbon brush, it can be transferred to the rotating or sliding parts, thereby acting on them. The conductivity and friction of the carbon brush are key factors to ensure its normal operation. If the conductivity of the carbon powder is not good or the friction is insufficient, the conductive path may be interrupted, affecting the working effect of the mechanical parts. In addition, the carbon brush also has the characteristics of self-lubrication. The carbon brush can replenish the worn parts by releasing carbon powder and maintain a good friction effect;

[0003] However, existing carbon brushes usually use a single spring to push the carbon brush head tightly against the rotating shaft. The stability of the single spring is poor. When in use, the carbon brush head is easy to contact the rotating shaft at a certain angle, resulting in a small contact area between the carbon brush head and the rotating shaft, affecting the conductive performance of the carbon brush. Therefore, it does not meet the existing needs. In this regard, we propose a six-phase micro brush motor carbon brush structure with a limit. Utility Model Content

[0004] The purpose of the utility model is to provide a six-phase micro brush motor carbon brush structure with a limit, so as to solve the problem that the carbon brush proposed in the above background technology usually adopts a single spring to push the carbon brush head to be pressed tightly on the rotating shaft, the stability of the single spring is poor, and the carbon brush head is easy to contact with the rotating shaft at a certain angle when in use, resulting in a small contact area between the carbon brush head and the rotating shaft, which affects the conductive performance of the carbon brush.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a carbon brush structure of a six-phase micro brush motor with a limit, including a carbon brush tail:

[0006] An inner enclosure plate is arranged at the upper end of the tail of the carbon brush, the tail of the carbon brush is fixedly connected to the inner enclosure plate, a lifting bracket is arranged outside the inner enclosure plate, a flip plate is installed at the upper end of the lifting bracket, the flip plate is rotatably connected to the lifting bracket, an angle support spring is installed at the upper end of the flip plate, and a clamping platform is installed at the upper end of the angle support spring;

[0007] A fixing plate is arranged at the upper end of the outside of the lifting bracket, the fixing plate is fixedly connected to the lifting bracket, an angle adjustment screw is installed inside the fixing plate, the angle adjustment screw is connected to the fixing plate through threads, and a supporting ball head is installed at the upper end of the angle adjustment screw.

[0008] Preferably, a limiting boss is provided on the inner side of the lifting bracket, and the limiting boss is fixedly connected to the lifting bracket.

[0009] Preferably, a conductive wire is installed at the upper end of the carbon brush tail, and the conductive wire is fixedly connected to the carbon brush tail.

[0010] Preferably, a carbon brush head body is installed at the upper end of the conductive wire, and the carbon brush head body is fixedly connected to the conductive wire.

[0011] Preferably, a limit screw is disposed outside the lifting bracket, and the limit screw is connected to the lifting bracket via threads.

[0012] Preferably, a compression spring is installed at the upper end of the carbon brush tail, and the compression spring is fixedly connected to the carbon brush tail.

[0013] Preferably, a limited position matching bracket is arranged between the inner enclosure plate and the lifting bracket, the limited position matching bracket is fixedly connected to the inner enclosure plate, and the limited position boss is slidably connected to the limited position matching bracket via a slot.

[0014] Preferably, the angle support spring is fixedly connected to both the clamping platform and the flip plate, and the support ball head is fixedly connected to the angle adjustment screw rod.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model can limit the carbon brush head body by installing an angle support spring and a clamping table, and support the carbon brush head body, so that the carbon brush head body is in stable contact with the rotating shaft when the device is in use, ensuring that the carbon brush head body and the rotating shaft are in contact with the maximum area, and ensuring the good and stable conductivity of the device. The installation angle adjustment screw can push the flip plate upward through the support ball head to rotate and then adjust the support strength of the angle support spring on the carbon brush head body, so that the carbon brush head body and the rotating shaft are fitted at an angle with a maximum contact area, thereby enhancing the flexibility of the device;

[0017] 2. The utility model can make the lifting bracket slide stably outside the inner panel by installing the limiting boss and the limiting matching bracket, which is convenient for adjusting the supporting strength of the angle support spring on the carbon brush head body and enhancing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional stereogram of a carbon brush structure of a six-phase micro brushed motor with a limiter according to the utility model;

[0019] Figure 2 It is a partial structural schematic diagram of a carbon brush structure of a six-phase micro brushed motor with limiting function according to the utility model;

[0020] Figure 3 It is a top view of a carbon brush structure of a six-phase micro brushed motor with a limiter according to the utility model;

[0021] Figure 4 It is a partial three-dimensional stereogram of the carbon brush structure of a six-phase micro brushed motor with limiting function according to the utility model.

[0022] In the figure: 1. Carbon brush tail; 2. Conductive wire; 3. Compression spring; 4. Lifting bracket; 5. Limiting screw; 6. Fixing plate; 7. Angle adjustment screw; 8. Support ball head; 9. Flip plate; 10. Angle support spring; 11. Clamping table; 12. Carbon brush head body; 13. Limit matching bracket; 14. Limiting boss; 15. Inner panel. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] See also Figure 1-4 The utility model provides an embodiment: a carbon brush structure of a six-phase micro brush motor with a limit, including a carbon brush tail 1:

[0025] The inner enclosure plate 15 is arranged at the upper end of the carbon brush tail 1, the carbon brush tail 1 is fixedly connected to the inner enclosure plate 15, and a lifting bracket 4 is arranged outside the inner enclosure plate 15, and a flip plate 9 is installed at the upper end of the lifting bracket 4, and the flip plate 9 is rotatably connected to the lifting bracket 4, and an angle support spring 10 is installed at the upper end of the flip plate 9. The installation of the angle support spring 10 and the clamping platform 11 can limit the carbon brush head body 12, and support the carbon brush head body 12, so that the carbon brush head body 12 is stably in contact with the rotating shaft when the device is in use, ensuring that the carbon brush head body 12 is in contact with the rotating shaft with the maximum area, and ensuring the good and stable conductive performance of the device, and the clamping platform 11 is installed at the upper end of the angle support spring 10;

[0026] A fixing plate 6 is arranged at the upper end of the outside of the lifting bracket 4. The fixing plate 6 is fixedly connected to the lifting bracket 4. An angle adjustment screw 7 is installed inside the fixing plate 6. The angle adjustment screw 7 can be installed to push the flip plate 9 upward through the supporting ball head 8 to rotate and then adjust the supporting force of the angle support spring 10 on the carbon brush head body 12, so that the carbon brush head body 12 and the rotating shaft are fitted at an angle with a maximum contact area, thereby enhancing the flexibility of the device. The angle adjustment screw 7 is connected to the fixing plate 6 by threads, and a supporting ball head 8 is installed on the upper end of the angle adjustment screw 7.

[0027] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 A limiting boss 14 is arranged on the inner side of the lifting bracket 4, and the limiting boss 14 is fixedly connected to the lifting bracket 4. A conductive wire 2 is installed on the upper end of the carbon brush tail 1, and the conductive wire 2 is fixedly connected to the carbon brush tail 1. A carbon brush head body 12 is installed on the upper end of the conductive wire 2, and the carbon brush head body 12 is fixedly connected to the conductive wire 2. A limiting top screw 5 is arranged on the outside of the lifting bracket 4, and the limiting top screw 5 is connected to the lifting bracket 4 through a thread. A compression spring 3 is installed on the upper end of the carbon brush tail 1, and the compression spring 3 is fixedly connected to the carbon brush tail 1. The inner panel 15 is connected to the lifting bracket 4. A limited matching bracket 13 is arranged between the lowering bracket 4, and the limited matching bracket 13 is fixedly connected to the inner panel 15. The installation of the limited boss 14 and the limited matching bracket 13 can make the lifting bracket 4 slide stably outside the inner panel 15, so as to facilitate the adjustment of the supporting strength of the angle support spring 10 on the carbon brush head body 12 and enhance the practicality of the device. The limited boss 14 is slidably connected to the limited matching bracket 13 through the card slot, the angle support spring 10 is fixedly connected to the clamping table 11 and the flip plate 9, and the support ball head 8 is fixedly connected to the angle adjustment screw 7.

[0028] Working principle: When in use, the staff installs the device inside the six-phase micro brush motor, and then the staff selectively twists one or more angle adjustment screws 7 according to needs to move the angle adjustment screw 7 upward, so that the support ball head 8 pushes the flip plate 9 to rotate, so that the angle support spring 10 at the upper end of the flip plate 9 adjusts the angle of the carbon brush head body 12 through the clamping table 11, so that the upper end of the carbon brush head body 12 is in vertical contact with the rotating shaft of the six-phase micro brush motor, ensuring that the carbon brush head body 12 is in contact with the rotating shaft with the maximum area. The angle support spring 10 and the clamping table 11 installed in this device can limit the carbon brush head body 12, and the carbon brush head body 12 can be The support makes the carbon brush head body 12 and the rotating shaft in stable contact when the device is in use, ensures that the carbon brush head body 12 and the rotating shaft are in contact with the maximum area, and ensures good and stable conductive performance of the device. The installed angle adjustment screw 7 can push the flip plate 9 upward through the supporting ball head 8 to rotate and then adjust the supporting strength of the angle support spring 10 on the carbon brush head body 12, so that the carbon brush head body 12 and the rotating shaft are fitted at an angle with the maximum contact area, thereby enhancing the flexibility of the device. The installation of the limiting boss 14 and the limiting matching bracket 13 can make the lifting bracket 4 slide stably outside the inner panel 15, which is convenient for adjusting the supporting strength of the angle support spring 10 on the carbon brush head body 12 and enhancing the practicality of the device.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A six-phase micro brush motor carbon brush structure with limiting function, comprising a carbon brush tail (1), characterized in that: An inner enclosure plate (15) is arranged at the upper end of the carbon brush tail (1), the carbon brush tail (1) is fixedly connected to the inner enclosure plate (15), a lifting bracket (4) is arranged outside the inner enclosure plate (15), a flip plate (9) is installed at the upper end of the lifting bracket (4), the flip plate (9) is rotatably connected to the lifting bracket (4), an angle support spring (10) is installed at the upper end of the flip plate (9), and a clamping platform (11) is installed at the upper end of the angle support spring (10); A fixing plate (6) is arranged at the upper end of the outside of the lifting bracket (4), the fixing plate (6) is fixedly connected to the lifting bracket (4), an angle adjustment screw rod (7) is installed inside the fixing plate (6), the angle adjustment screw rod (7) is connected to the fixing plate (6) by threads, and a supporting ball head (8) is installed at the upper end of the angle adjustment screw rod (7).

2. The carbon brush structure of a six-phase micro brushed motor with position limiting according to claim 1, characterized in that: A limiting boss (14) is provided on the inner side of the lifting bracket (4), and the limiting boss (14) is fixedly connected to the lifting bracket (4).

3. The carbon brush structure of a six-phase micro brushed motor with position limiting according to claim 1, characterized in that: A conductive wire (2) is installed at the upper end of the carbon brush tail (1), and the conductive wire (2) is fixedly connected to the carbon brush tail (1).

4. The carbon brush structure of a six-phase micro brush motor with position limiting according to claim 3 is characterized in that: A carbon brush head body (12) is installed at the upper end of the conductive wire (2), and the carbon brush head body (12) is fixedly connected to the conductive wire (2).

5. The carbon brush structure of a six-phase micro brush motor with limiting function according to claim 1, characterized in that: A limit screw (5) is arranged outside the lifting bracket (4), and the limit screw (5) is connected to the lifting bracket (4) via a thread.

6. The carbon brush structure of a six-phase micro brush motor with position limiting according to claim 1, characterized in that: A compression spring (3) is installed at the upper end of the carbon brush tail (1), and the compression spring (3) is fixedly connected to the carbon brush tail (1).

7. The carbon brush structure of a six-phase micro brush motor with position limiting according to claim 2, characterized in that: A position-limiting matching bracket (13) is arranged between the inner enclosure plate (15) and the lifting bracket (4); the position-limiting matching bracket (13) is fixedly connected to the inner enclosure plate (15); and the position-limiting boss (14) is slidably connected to the position-limiting matching bracket (13) via a card slot.

8. The carbon brush structure of a six-phase micro brushed motor with position limiting according to claim 1, characterized in that: The angle support spring (10) is fixedly connected to the clamping platform (11) and the flip plate (9), and the support ball head (8) is fixedly connected to the angle adjustment screw rod (7).