Tower type liquid foam removing baffle device for vacuum orifice of distillation tower
The tower-type liquid foam removal baffle device addresses the limitations of wire mesh demisters by using a cost-effective, easy-to-install, and maintainable design with components like a discharge port, tank body, and tower plate assembly, improving distillation efficiency and reducing production costs.
Patent Information
- Application Number
- CN202323425804.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-15
AI Technical Summary
Conventional wire mesh demisters at vacuum ports of distillation towers suffer from high gas resistance, difficult installation and cleaning, and high production costs, making them unsuitable for daily use in chemical production processes.
A tower-type liquid foam removal baffle device with components like a discharge port, tank body, vacuum port body, tower plate assembly, plugging plate, pedal, and exhaust holes, which facilitate the collection and redirection of small droplets back into the processed material, reducing air resistance and production costs, allowing for easy installation and cleaning, and can be produced in-house or purchased directly, enhancing the equipment's practicality and low-cost, practicality and effectiveness.
The device effectively removes liquid foam by airflow redirection and collection, enhancing the equipment's practicality and effectiveness through airflow redirection and collection, enhancing the equipment's practicality and low-cost, practicality and enhancing the equipment's practicality and low-cost, practicality and effectiveness.
Smart Images

Figure CN222150921U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical equipment, in particular to a tower-type liquid foam removal baffle device used for a vacuum port of a distillation tower. Background Art
[0002] The distillation tower is a chemical equipment made of rare metal titanium and other materials and their alloys. It has the characteristics of high strength, high toughness, high temperature resistance, corrosion resistance, and light specific gravity. Therefore, it is widely used in chemical, petrochemical, metallurgy, light industry, textile, alkali, pharmaceutical, pesticide, electroplating, electronics and other fields. There are many types of tower equipment. The distillation tower is a tower-type gas-liquid contact device for distillation. There are two main types: plate tower and packed tower. The comparison between plate tower and packed tower is a complex issue. Many factors are involved. When selecting, the material properties, operating conditions, performance of the tower equipment, and the manufacture, installation, operation and maintenance of the tower equipment should be considered. The distillation principle of the distillation tower is to partially vaporize the liquid mixture and use the different volatilities of the components therein to achieve separation. The bottom of the tower is liquid and the gas is distilled from the top of the tower.
[0003] However, in the chemical production process, materials often need to be distilled. The production conditions are to heat to high temperature and carry out under high vacuum. When vacuuming, some splashing oil in the material will be taken away with the vacuumed gas. The conventional design is to add a wire mesh demister at the vacuum port, but it has some disadvantages. First, the gas resistance is large, second, it is difficult to install and clean, and third, the cost is high. It needs to be produced by professional manufacturers, which is not conducive to daily use. Therefore, it is urgent to design a tower-type liquid-foam removal baffle device for the vacuum port of the distillation tower to solve the above problems. Utility Model Content
[0004] In order to overcome the above-mentioned technical problems, the purpose of the utility model is to provide a tower-type liquid-foam removal baffle device for a vacuum port of a distillation tower, so as to solve the problem raised in the above-mentioned background technology that in the existing chemical production process, materials often need to be distilled, and the production conditions are heated to a high temperature and carried out under a high vacuum degree. When the vacuum is drawn, some splashed oil in the material will be taken away with the vacuumed gas. The conventional design is to add a wire mesh demister at the vacuum port, but it has some disadvantages. First, the gas resistance is large, second, it is difficult to install and clean, and third, the cost is high and it needs to be produced by professional manufacturers, which is not conducive to daily use.
[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical scheme: a tower-type liquid foam removal baffle device for a vacuum port of a distillation tower, comprising a discharge port, a tank body is arranged on the top of the discharge port, a filling rack is arranged on the inner wall of the tank body, an ear seat is arranged at the center of the side of the discharge port, a feed port is arranged on the left side of the tank body near the top, and a material pressing rack is arranged on the inner top wall of the tank body.
[0006] Preferably, a vacuum port body is fixedly connected to the top of the tank body, and a manhole is provided on the right side of the tank body near the top.
[0007] Preferably, a reboiling gas inlet is arranged on the right side of the tank body near the bottom, and thermometer interfaces are evenly arranged on the sides of the bottom of the tank body.
[0008] Preferably, a tower plate assembly is provided on the inner wall of the top of the tank body.
[0009] Preferably, a blocking plate is provided at the edge of the tower plate assembly, and a pedal is provided on the inner wall of the blocking plate.
[0010] Preferably, exhaust holes are evenly arranged on the surface of the pedal.
[0011] Preferably, a press filter frame is provided at the bottom of the press frame, and a conveying seat is provided on the inner wall of the press frame.
[0012] Preferably, a diffuser cover is provided on the top of the pressing frame.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The tower-type liquid foam removal baffle device for the vacuum port of the distillation tower can effectively remove liquid foam by means of the arranged discharge port, tank body, vacuum port body, tower plate assembly, plugging plate, pedal and exhaust hole. In the production of biodiesel, during the purification process of crude fatty acid methyl ester, the light component must first be distilled out inside the tank body. The production conditions are heating to above 200°C and high vacuum degree. When vacuuming, some splash oil in the crude fatty acid methyl ester will be brought into the light component. The conventional design is to add a wire mesh removal baffle at the inner top wall position of the tank body. The demister has some disadvantages, one is that the air resistance is large, the second is that it is difficult to install and clean, and the third is that the cost is high. It needs to be produced by a professional manufacturer. Now the tower plate assembly components are added. When vacuuming, the airflow hits the pedal, and the small droplets are collected on the pedal, and then converge to the bottom of the pedal and return to the processed material. The airflow goes up along the pedal and is drawn away through the exhaust hole. It can be produced in its own production workshop, and the tower plate assembly can be purchased directly on the market. It has low cost, short construction period, simple structure, and better effect than that of the demister, which reflects the practicality of the equipment design.
[0015] The tower-type liquid foam removal baffle device for the vacuum port of the distillation tower further improves the overall use effect of the equipment by arranging the press rack, the press filter rack, the conveying seat and the diffuser cover. In daily use, when the crude fatty acid methyl ester is purified to the press rack position inside the tank body, it can be effectively blocked by the press filter rack of the press rack, so that only a part of the substances that need to be separated flows into the conveying seat. At the same time, the substances inside the conveying seat are separated again by the conveying seat, and then dispersed and diffused toward the position of the tower plate assembly at the top of the tank body along the diffuser cover, thereby ensuring that the tower plate assembly of the equipment is more fully in contact with the splashing oil, and then the distillation process is completed, which reflects the comprehensiveness of the equipment design. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front cross-sectional schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a top view schematic diagram of the structure of the utility model;
[0018] Figure 3 It is an overall schematic diagram of the structure of the utility model 11;
[0019] Figure 4 It is a top view schematic diagram of the structure of the utility model 11;
[0020] Figure 5 It is an overall schematic diagram of the press frame structure of the utility model.
[0021] In the figure: 1, discharge port; 2, tank body; 3, stuffing rack; 4, ear seat; 5, feed port; 6, pressing rack; 7, vacuum port body; 8, manhole; 9, reboiling gas inlet; 10, thermometer interface; 11, tower plate assembly; 111, plugging plate; 112, pedal; 113, exhaust hole; 611, pressing filter rack; 612, conveying seat; 613, diffuser cover. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4The utility model provides an embodiment: a tower-type liquid foam removal baffle device for a vacuum port of a distillation tower, comprising a discharge port 1, a tank body 2 is arranged at the top of the discharge port 1, a filling frame 3 is arranged on the inner wall of the tank body 2, an ear seat 4 is arranged at the center of the side of the discharge port 1, a feed port 5 is arranged on the left side near the top of the tank body 2, a vacuum port body 7 is fixedly connected to the top of the tank body 2, a manhole 8 is arranged on the right side near the top of the tank body 2, a reboiling gas inlet 9 is arranged on the right side near the bottom of the tank body 2, and thermometers are evenly arranged on the sides of the bottom of the tank body 2 Interface 10, the inner wall of the top of the tank body 2 is provided with a tower plate assembly 11, the edge of the tower plate assembly 11 is provided with a plugging plate 111, the inner wall of the plugging plate 111 is provided with a pedal 112, and the surface of the pedal 112 is evenly provided with exhaust holes 113. When the tower plate assembly 11 element is added, when vacuuming, the airflow hits the pedal 112, and the small droplets are collected on the pedal 112, and then converge to the bottom of the pedal 112 and return to the processed material. The airflow goes up along the pedal 112 and is extracted through the exhaust hole 113. It can be produced by itself in its own production workshop.
[0024] A press rack 6 is provided on the inner top wall of the tank body 2, a press filter rack 611 is provided on the bottom of the press rack 6, a conveying seat 612 is provided on the inner wall of the press rack 6, and a diffuser hood 613 is provided on the top of the press rack 6. The press filter rack 611 of the press rack 6 is used for effective blocking, so that only a part of the material that needs to be separated flows into the conveying seat 612. At the same time, the material inside the conveying seat 612 is separated again by the conveying seat 612, and then the dispersed diffuser operation is performed along the diffuser hood 613 to the position of the tower plate assembly 11 at the top of the tank body 2.
[0025] Working principle: In the production of biodiesel, during the purification process of crude fatty acid methyl ester, the light component must first be distilled out inside the tank 2. The production conditions are heating to above 200°C and high vacuum. When evacuating, some splashing oil in the crude fatty acid methyl ester will be brought into the light component. The conventional design is to add a wire mesh demister at the inner top wall of the tank 2, but it has some disadvantages. One is that the air resistance is large, the second is that it is difficult to install and clean, and the third is that the cost is high. It needs to be produced by a professional manufacturer. Now the tower plate assembly 11 element is added. When evacuating, the airflow hits the pedal 112, and the small droplets are collected on the pedal 112, and then converge to the bottom of the pedal 112 and return to the processed material. The airflow goes up along the pedal 112 and is drawn away through the exhaust hole 113. It can be produced in its own The production workshop produces it by itself, and the tower plate assembly 11 can be purchased directly on the market, with low cost, short construction period, simple structure, and better effect than that of the demister. In daily use, when the crude fatty acid methyl ester is purified to the position of the pressing rack 6 inside the tank body 2, it can be effectively blocked by the pressing filter rack 611 of the pressing rack 6, so that only a part of the material that needs to be separated flows into the conveying seat 612, and at the same time, the material inside the conveying seat 612 is separated again by the conveying seat 612, and then the dispersed expansion operation is performed along the expansion cover 613 to the position of the tower plate assembly 11 at the top of the tank body 2, so as to ensure that the equipment tower plate assembly 11 is more fully in contact with the splashing oil, and then the distillation process is completed. The above is the entire working principle of the utility model.
[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A tower-type liquid foam removal baffle device for a vacuum outlet of a distillation tower, comprising a discharge outlet (1), characterized in that: A tank body (2) is arranged at the top of the discharge port (1), a filling frame (3) is arranged on the inner wall of the tank body (2), an ear seat (4) is arranged at the center of the side of the discharge port (1), a feed port (5) is arranged on the left side near the top of the tank body (2), a pressing frame (6) is arranged on the inner top wall of the tank body (2), and a tower plate assembly (11) is arranged on the inner wall of the top of the tank body (2).
2. A tower type liquid foam removal baffle device for a vacuum port of a distillation tower according to claim 1, characterized in that: The top of the tank body (2) is fixedly connected to a vacuum port body (7), and a manhole (8) is provided on the right side of the tank body (2) near the top.
3. A tower type liquid foam removal baffle device for a vacuum port of a distillation tower according to claim 1, characterized in that: A reboiling gas inlet (9) is arranged on the right side of the tank body (2) near the bottom, and thermometer interfaces (10) are evenly arranged on the side of the bottom of the tank body (2).
4. A tower type liquid foam removal baffle device for a vacuum port of a distillation tower according to claim 1, characterized in that: A blocking plate (111) is provided at the edge of the tower plate assembly (11), and a pedal (112) is provided on the inner wall of the blocking plate (111).
5. A tower type liquid foam removal baffle device for a vacuum port of a distillation tower according to claim 4, characterized in that: The surface of the pedal (112) is evenly provided with exhaust holes (113).
6. A tower type liquid foam removal baffle device for a vacuum port of a distillation tower according to claim 1, characterized in that: A material pressing filter frame (611) is provided at the bottom of the material pressing frame (6), and a conveying seat (612) is provided on the inner wall of the material pressing frame (6).
7. A tower type liquid foam removal baffle device for a vacuum port of a distillation tower according to claim 6, characterized in that: A diffuser cover (613) is provided on the top of the pressing frame (6).
