Chemical safety reaction kettle
The chemical safety reactor addresses residue adhesion by using rotating motors and bevel gears for thorough mixing and cleaning, enhancing reaction efficiency and maintaining reactor cleanliness.
Patent Information
- Application Number
- CN202420192073.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-25
AI Technical Summary
Existing chemical safety reactors face issues with residue adhesion to the reactor body, which affects the efficacy of subsequent reactions.
A chemical safety reactor design incorporating rotating motors and bevel gears to drive stirring paddles and cleaning rods, ensuring thorough mixing and cleaning of the reactor interior.
Enhances reaction efficiency through full mixing and prevents residue buildup by effectively cleaning the reactor interior, ensuring consistent performance.
Smart Images
Figure CN222152004U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a chemical safety reaction kettle. Background Art
[0002] A reactor is broadly understood as a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticide, dye, medicine and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization and condensation, such as reactors, reaction pots, decomposition pots, polymerization pots, etc.; the materials are generally carbon-manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials. In the field of reactor technology, a chemical safety reactor is often used.
[0003] After searching, the existing Chinese patent announcement number is: CN217341322U, which provides a chemical safety reactor, including a reactor body, a feed pipe is arranged on the top of the reactor body, two groups of rotating rods are vertically arranged in the reactor body, the tops of the two groups of rotating rods are all through the top of the reactor body and connected with the driven gear arranged on the outside, the outer walls of the two groups of rotating rods are provided with multiple groups of stirring blades, a driving motor is arranged on the top of the reactor body, and the output end of the driving motor is connected with a driving gear meshing with the driven gear, a filter plate is arranged at the lower part of the reactor body, a discharge port is opened at the bottom of the reactor body, and a discharge assembly is arranged inside the discharge port. This patent can stir the raw materials in the reactor more quickly and evenly under the action of the stirring blades matching the outer walls of the two groups of rotating rods, so that the materials are heated more evenly, and at the same time, under the action of the rotating spiral blades and the motor, it is convenient to discharge the materials to prevent the materials from clogging the discharge pipe, and the patent has strong practicality.
[0004] Although the above patent can prevent materials from clogging the discharge pipe, the above chemical safety reactor still has the following problems: the interior cannot be cleaned, and the chemical materials will adhere to the reactor body, affecting the effect of the next reaction.
[0005] In view of the above problems, a chemical safety reactor is proposed. Utility Model Content
[0006] The utility model aims to provide a chemical safety reactor, which solves the problem in the background technology that chemical materials adhere to the reactor body and affect the effect of the next reaction.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chemical safety reactor, comprising a reactor, a rotating motor 1 is fixedly connected to the top of the reactor, and the output end of the rotating motor 1 passes through and is fixedly connected to the top of the reactor, a shell is fixedly connected to the bottom of the reactor, a rotating sleeve passes through and is rotatably connected to the middle of the reactor, and the top of the rotating sleeve is fixedly connected to the output end of the rotating motor 1, a fixed rod is fixedly connected to the middle bottom of the reactor, and the fixed rod passes through and is rotatably connected to the middle of the rotating sleeve, the outer wall of the rotating sleeve passes through and is rotatably connected to uniformly distributed rotating rods, and one end of the rotating rod relatively arranged away from the rotating sleeve is fixedly connected to a stirring paddle, a rotating motor 2 is passed through and fixedly connected to the middle of the shell, and the output end of the rotating motor 2 passes through and is fixedly connected to the bottom of the reactor, a disc is rotatably connected to the middle bottom of the reactor, and the bottom of the disc is fixedly connected to the output end of the rotating motor 2, and a cleaning component is provided on the outer wall of the disc.
[0008] By adopting the above technical solution, the rotating sleeve is driven to rotate by the rotating motor 1, the rotating sleeve drives the stirring paddle to revolve, and the rotating motor 2 drives the disc to rotate.
[0009] As a further description of the above technical solution: the cleaning assembly includes a bottom plate cleaning rod, the bottom plate cleaning rod is fixedly connected to the outer wall of the disc, and the top of the bottom plate cleaning rod is fixedly connected to an inner wall cleaning rod.
[0010] By adopting the above technical solution, the disc drives the bottom plate cleaning rod to rotate, so that the cleaning rod bottom plate cleans the reactor bottom plate, and the bottom plate cleaning rod drives the internal cleaning rod to rotate, so that the internal cleaning rod cleans the inner wall of the reactor.
[0011] As a further description of the above technical solution: a disc cleaning rod is rotatably connected to the top of the disc, and the disc cleaning rod penetrates and is fixedly connected to the fixing rod.
[0012] By adopting the above technical solution, when the disc cleaning rod rotates, the disc cleaning rod cleans the surface of the disc.
[0013] As a further description of the above technical solution: the bottom of the reactor is fixedly connected with evenly distributed supporting legs.
[0014] By adopting the above technical solution, the supporting legs support the weight of the reactor.
[0015] As a further description of the above technical solution: a feed inlet is fixedly connected to the left side of the top of the reactor, and a feed discharge port is passed through and fixedly connected to the left side of the bottom of the reactor.
[0016] By adopting the above technical solution, the reaction raw materials are put into the reactor from the feed inlet, and the products are discharged from the discharge port after the reaction is completed.
[0017] As a further description of the above technical solution: the top of the inner wall cleaning rod is fixedly connected with a connecting ring, the inner wall of the connecting ring is fixedly connected with a top wall cleaning rod, and the top wall cleaning rod is rotatably connected to the top of the rotating sleeve.
[0018] By adopting the above technical solution, the internal cleaning rod drives the connecting ring to rotate, and the connecting ring drives the top wall cleaning rod to rotate, so that the top wall cleaning rod cleans the top wall of the reactor.
[0019] As a further description of the above technical solution: adjacent sections of the relatively arranged rotating rods are penetrated and fixedly connected with bevel gears 2, and the outer wall of the fixed rod is penetrated and fixedly connected with evenly distributed bevel gears 1.
[0020] By adopting the above technical solution, under the action of bevel gear one and bevel gear two, the rotating rod drives the stirring paddle to rotate.
[0021] As a further description of the above technical solution: the bevel gear 1 and the bevel gear 2 are both meshingly connected.
[0022] By adopting the above technical solution, under the action of bevel gear one and bevel gear two, the rotating rod drives the stirring paddle to rotate.
[0023] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0024] 1. The utility model provides a chemical safety reactor, which starts a rotating motor 1 to drive a rotating sleeve to rotate, and the rotating sleeve drives a rotating rod to move, so that a stirring paddle revolves. During the revolution of the stirring paddle, the rotating rod drives the stirring paddle to rotate by itself through the cooperation of bevel gear 1 and bevel gear 2, so that the reactants are mixed more fully and the reaction efficiency is increased.
[0025] 2. The utility model provides a chemical safety reactor, which starts a second rotating motor to drive a disc to rotate, and the disc drives two bottom plate cleaning rods to rotate, and the bottom plate cleaning rods drive the inner wall cleaning rods to rotate, so that the connecting ring drives the top wall cleaning rods to rotate, thereby cleaning the inner wall of the reactor to prevent the reaction residues from affecting the next reaction. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 It is a schematic diagram of the rotating sleeve of the utility model;
[0028] Figure 3 It is a schematic diagram of a bevel gear of the utility model.
[0029] In the figure: 1. Reactor; 2. Rotating motor 1; 3. Feed inlet; 4. Discharge inlet; 5. Support legs; 6. Casing; 7. Top wall cleaning rod; 8. Stirring paddle; 9. Rotating rod; 10. Fixed rod; 11. Inner wall cleaning rod; 12. Disc cleaning rod; 13. Disc; 14. Rotating motor 2; 15. Bottom plate cleaning rod; 16. Rotating sleeve; 17. Connecting ring; 18. Bevel gear 1; 19. Bevel gear 2. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.
[0032] Combination Figure 1 The utility model is a chemical safety reactor, comprising a reactor 1, a rotating motor 2 is fixedly connected to the top of the reactor 1, and the output end of the rotating motor 2 passes through and is fixedly connected to the top of the reactor 1, an organic shell 6 is fixedly connected to the bottom of the reactor 1, and evenly distributed supporting legs 5 are fixedly connected to the bottom of the reactor 1, a feed port 3 is fixedly connected to the left side of the top of the reactor 1, and the reaction raw materials are poured into the reactor 1 through the feed port 3, and a discharge port 4 is passed through and fixedly connected to the left side of the bottom of the reactor 1, and after the reaction is completed, it is discharged from the discharge port 4.
[0033] Combination Figure 2A rotating sleeve 16 is passed through and rotatably connected in the middle of the reactor 1, and the top of the rotating sleeve 16 is fixedly connected to the output end of the rotating motor 2. When the rotating motor 2 is started, the rotating motor 2 drives the rotating sleeve 16 to rotate. A fixed rod 10 is fixedly connected to the bottom of the middle of the reactor 1, and the fixed rod 10 passes through and is rotatably connected to the middle of the rotating sleeve 16. The outer wall of the rotating sleeve 16 passes through and is rotatably connected to uniformly distributed rotating rods 9. The ends of the relatively arranged rotating rods 9 away from the rotating sleeve 16 are fixedly connected with stirring paddles 8. The rotating sleeve 16 drives the rotating rods 9 to move, so that the stirring paddles 8 revolve. A rotating motor 2 14 is passed through and fixedly connected in the middle of the casing 6, and the output end of the rotating motor 2 14 passes through and is fixedly connected to the bottom of the reactor 1. A disc 13 is rotatably connected to the bottom of the middle of the reactor 1, and the bottom of the disc 13 is fixedly connected to the output end of the rotating motor 2 14. Next, the rotating motor 14 is started, and the rotating motor 14 drives the disc 13 to rotate. A cleaning assembly is provided on the outer wall of the disc 13, and the cleaning assembly includes a bottom plate cleaning rod 15, and the bottom plate cleaning rod 15 is fixedly connected to the outer wall of the disc 13. The disc 13 drives the two bottom plate cleaning rods 15 to rotate, and the top of the bottom plate cleaning rod 15 is fixedly connected to the inner wall cleaning rod 11, and the bottom plate cleaning rod 15 drives the inner wall cleaning rod 11 to rotate, and the top of the disc 13 is rotatably connected to the disc cleaning rod 12, and the disc cleaning rod 12 penetrates and is fixedly connected to the fixed rod 10, and the top of the inner wall cleaning rod 11 is fixedly connected to the connecting ring 17, and the inner wall of the connecting ring 17 is fixedly connected to the top wall cleaning rod 7, and the top wall cleaning rod 7 is rotatably connected to the top of the rotating sleeve 16, and the connecting ring 17 drives the top wall cleaning rod 7 to rotate, so as to clean the inner wall of the reactor 1 to prevent the reaction residues from affecting the next reaction.
[0034] Combination Figure 3 A bevel gear 19 is passed through and fixedly connected to a similar section of the rotating rod 9, and a bevel gear 18 is evenly distributed through and fixedly connected to the outer wall of the fixed rod 10. The bevel gear 18 and the bevel gear 19 are meshed and connected. During the revolution of the stirring paddle 8, the rotating rod 9 drives the stirring paddle 8 to rotate by the cooperation of the bevel gear 18 and the bevel gear 2 19, thereby stirring in two directions, so that the reactants are mixed more fully and the reaction efficiency is increased.
[0035] Working principle: Pour the reaction raw materials into the reactor 1 through the feed port 3, start the rotating motor 2, the rotating motor 2 drives the rotating sleeve 16 to rotate, the rotating sleeve 16 drives the rotating rod 9 to move, and the stirring paddle 8 revolves. During the revolution of the stirring paddle 8, the rotating rod 9 drives the stirring paddle 8 to rotate by the cooperation of the bevel gear 18 and the bevel gear 2 19, so as to stir in two directions, so that the reactants are mixed more fully and the reaction efficiency is increased. After the reaction is completed, they are discharged from the discharge port 4. When cleaning is required, start the rotating motor 2 14, the rotating motor 2 14 drives the disc 13 to rotate, the disc 13 drives the two bottom plate cleaning rods 15 to rotate, the bottom plate cleaning rod 15 drives the inner wall cleaning rod 11 to rotate, and the connecting ring 17 drives the top wall cleaning rod 7 to rotate, so as to clean the inner wall of the reactor 1 to prevent the reaction residues from affecting the next reaction.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chemical safety reactor, comprising a reactor (1), characterized in that: The top of the reactor (1) is fixedly connected to a rotating motor (2), and the output end of the rotating motor (2) passes through and is fixedly connected to the top of the reactor (1). The bottom of the reactor (1) is fixedly connected to an organic shell (6). The middle of the reactor (1) passes through and is rotatably connected to a rotating sleeve (16), and the top of the rotating sleeve (16) is fixedly connected to the output end of the rotating motor (2). The bottom of the middle of the reactor (1) is fixedly connected to a fixed rod (10), and the fixed rod (10) passes through and is rotatably connected to the middle of the rotating sleeve (16). The outer wall of the reaction kettle (16) is penetrated by and rotatably connected with evenly distributed rotating rods (9), and one end of the rotating rods (9) which is relatively arranged away from the rotating sleeve (16) is fixedly connected with a stirring paddle (8), the middle of the housing (6) is penetrated by and fixedly connected with a second rotating motor (14), and the output end of the second rotating motor (14) is penetrated by and fixedly connected with the bottom of the reaction kettle (1), the middle bottom of the reaction kettle (1) is rotatably connected with a disk (13), and the bottom of the disk (13) is fixedly connected with the output end of the second rotating motor (14), and the outer wall of the disk (13) is provided with a cleaning component.
2. A chemical safety reactor according to claim 1, characterized in that: The cleaning assembly comprises a bottom plate cleaning rod (15), the bottom plate cleaning rod (15) is fixedly connected to the outer wall of the disc (13), and the top of the bottom plate cleaning rod (15) is fixedly connected to an inner wall cleaning rod (11).
3. A chemical safety reactor according to claim 1, characterized in that: The top of the disc (13) is rotatably connected to a disc cleaning rod (12), and the disc cleaning rod (12) penetrates and is fixedly connected to the fixing rod (10).
4. A chemical safety reactor according to claim 1, characterized in that: The bottom of the reaction kettle (1) is fixedly connected with evenly distributed supporting legs (5).
5. A chemical safety reactor according to claim 1, characterized in that: A material inlet (3) is fixedly connected to the left side of the top of the reactor (1), and a material discharge port (4) is passed through and fixedly connected to the left side of the bottom of the reactor (1).
6. A chemical safety reactor according to claim 2, characterized in that: The top of the inner wall cleaning rod (11) is fixedly connected to a connecting ring (17), the inner wall of the connecting ring (17) is fixedly connected to a top wall cleaning rod (7), and the top wall cleaning rod (7) is rotatably connected to the top of the rotating sleeve (16).
7. A chemical safety reactor according to claim 1, characterized in that: A second bevel gear (19) is passed through and fixedly connected to a similar section of the relatively arranged rotating rod (9), and an evenly distributed first bevel gear (18) is passed through and fixedly connected to the outer wall of the fixed rod (10).
8. A chemical safety reactor according to claim 7, characterized in that: The bevel gear 1 (18) and the bevel gear 2 (19) are both meshingly connected.