Improved spraying machine supercharger structure
Through the combined structure of the spherical shell, airbag mounting ring and nitrogen valve, the problems of vulnerability to damage and insufficient sealing performance of the sprayer supercharger are solved, and the balance and sealing of the coating pressure are achieved, which expands the application range and extends the service life.
Patent Information
- Application Number
- CN202323561926.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The structure of the existing sprayer supercharger is prone to damage and insufficient sealing performance, resulting in paint leakage and limited pressure range, limiting the application range and service life.
The combined structure of a spherical shell, airbag mounting ring and nitrogen valve is adopted. Through the design of rubber airbag and nitrogen valve, the balance and sealing of the internal coating pressure of the spray gun is achieved, avoiding artificial disassembly and damage, expanding the application range and extending the service life.
It effectively avoids paint leakage, improves sealing performance and pressure bearing range, extends service life, and ensures the stability of pressure during spraying.
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Figure CN222152469U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying machine superchargers, in particular to an improved spraying machine supercharger structure. Background Art
[0002] During the spraying operation, the sprayer is prone to uneven spraying effect due to unstable paint pressure. For this reason, a sprayer booster needs to be added to the spray gun of the sprayer. The sprayer booster in the prior art usually arranges an elastic rubber membrane between two hemispherical shells, and nitrogen is filled between the rubber membrane and the upper hemispherical shell. The rubber membrane and the lower hemispherical shell are connected to the inside of the spray gun. Although this structure can achieve a certain pressure stabilization effect, it has certain defects. The limited deformation of the diaphragm leads to a small pressure bearing range, which limits the scope of application. Moreover, the two hemispherical shell structures are easily damaged due to manual disassembly, and even the operator is mistakenly installed. The sealing performance is not good enough, and the paint will leak from between the two hemispherical shell structures. For this reason, we propose an improved sprayer booster structure. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide an improved spray machine supercharger structure to avoid damage caused by human disassembly, prevent paint leakage, further expand the scope of application, extend the service life, and effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an improved spray machine supercharger structure, including a spherical shell, an airbag mounting ring and a nitrogen valve;
[0005] Airbag mounting ring: a rubber airbag is sleeved on the outer surface of its bottom end, a portion of the lower surface of the rubber airbag sleeved on the airbag mounting ring contacts the inner edge of the upper surface of the spherical shell, the outer edge of the upper surface of the spherical shell is fixedly connected with a first pressing ring through bolts connected by array threads, the lower end of the airbag mounting ring and the upper end of the rubber airbag are both fixedly connected to the upper surface of the spherical shell through the first pressing ring, the lower end of the rubber airbag is located inside the spherical shell, and a connector is provided at the bottom of the spherical shell;
[0006] Nitrogen valve: Threaded connection to the middle of the airbag mounting ring to avoid damage caused by human disassembly and prevent paint leakage, further expanding the scope of application and extending service life.
[0007] Furthermore, the nitrogen valve includes a valve seat, an air inlet nozzle, a second pressure ring, a T-ring, a spring and a valve core. The valve seat is threadedly connected to the middle part of the airbag mounting ring, the air inlet nozzle is fixedly connected to the middle part of the air inlet arranged at the upper end of the valve seat, the valve core is slidably connected to the middle part of the valve seat, the upper end of the valve core is matched with the lower end of the air inlet of the valve seat, an air hole is arranged in the middle part of the side wall of the valve core, a second pressure ring is arranged inside the lower end of the valve seat, a T-ring is placed on the upper surface of the second pressure ring, and a spring is arranged between the upper surface of the T-ring and the inner top wall of the valve core to make the nitrogen flow in one direction and prevent the nitrogen inside the rubber airbag from diffusing to the outside.
[0008] Furthermore, the upper end of the vertical part of the T-ring is threadedly connected to the middle part of the horizontal part of the second pressure ring, and a hexagonal ring is provided on the outer arc surface in the middle part of the vertical part of the T-ring to adjust the compression amount of the spring, thereby controlling the sealing effect of the valve core.
[0009] Furthermore, the connector is a 1 / 4 inch external thread connector to improve universal performance.
[0010] Furthermore, a valve is threadedly connected to the lower end of the connector, and a 1 / 4 inch external thread connector is provided at the lower end of the valve to facilitate control of activation and deactivation of the entire supercharger structure.
[0011] Furthermore, a protective cap is threadedly connected to the upper end of the second pressure ring to prevent impurities from entering the interior of the air inlet nozzle.
[0012] Furthermore, the spherical shell is a carbon steel spherical shell, which has high structural strength and good pressure-bearing effect.
[0013] Compared with the prior art, the beneficial effects of the utility model are: the improved spray machine supercharger structure has the following advantages:
[0014] 1. Connect the connector to the upper end of the spray gun of the external spray machine through threads. When the pressure of the paint inside the spray gun is too high, the paint squeezes the rubber airbag, and the rubber airbag is squeezed and deformed to absorb the pressure of the paint. When the pressure of the paint inside the spray gun is too low, the rubber airbag expands under the pressure of the internal nitrogen, thereby squeezing the paint at the lower end of the rubber airbag, increasing the pressure of the paint inside the spray gun, and achieving a pressurization effect, thereby ensuring the pressure balance during the paint spraying process.
[0015] 2. A hexagonal ring is provided on the outer arc surface in the middle of the vertical part of the rotating T-ring. The T-ring moves upward relative to the second pressure ring to squeeze the spring, thereby adjusting the pressure on the valve core and the sealing effect of the valve core. The T-ring is located at the lower end of the valve seat to prevent the valve seat from being arbitrarily adjusted by external personnel and affecting the use effect. The spherical shell adopts an integrated structural design to avoid damage caused by human disassembly, improve the sealing performance, and avoid paint leakage. A rubber airbag is used to replace the rubber diaphragm of the transmission, so that the pressure range is expanded from the original 16 to 20 MPa to 10 to 20 MPa, further expanding the application range and extending the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional plan structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model.
[0019] In the figure: 1 spherical shell, 101 first pressure ring, 102 bolt, 2 connector, 3 airbag mounting ring, 4 rubber airbag, 5 nitrogen valve, 51 valve seat, 52 air inlet nozzle, 53 second pressure ring, 54 T-ring, 55 spring, 56 valve core, 6 valve, 7 protective cap. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-3 , This embodiment provides a technical solution: an improved spray machine supercharger structure, including a spherical housing 1, an airbag mounting ring 3 and a nitrogen valve 5;
[0022] Airbag mounting ring 3: A rubber airbag 4 is sleeved on the outer surface of its bottom end. The lower surface of the rubber airbag 4 sleeved on the airbag mounting ring 3 contacts the inner edge of the upper surface of the spherical shell 1. The spherical shell 1 is a carbon steel spherical shell with high structural strength and good pressure-bearing effect. In addition, the spherical shell 1 adopts an integrated structural design to avoid damage caused by human disassembly, improve the sealing performance, and avoid paint leakage. The outer edge of the upper surface of the spherical shell 1 is fixedly connected to the first pressure ring 101 by bolts 102 connected by array threads. When the pressure of the paint inside the spray gun is too high, the paint squeezes the rubber airbag 4, and the rubber airbag 4 is squeezed and deformed to absorb the pressure of the paint. When the pressure of the paint inside the spray gun is too low, the rubber airbag 4 is filled with nitrogen inside. 1, and the rubber airbag 4 expands under the pressure, thereby squeezing the paint at the lower end of the rubber airbag 4, increasing the pressure of the paint inside the spray gun, and achieving a pressurization effect, thereby ensuring the pressure balance during the paint spraying process. The lower end of the airbag mounting ring 3 and the upper end of the rubber airbag 4 are fixedly connected to the upper surface of the spherical shell 1 through the first pressure ring 101. The lower end of the rubber airbag 4 is located inside the spherical shell 1. A connector 2 is provided at the bottom of the spherical shell 1. The connector 2 is threadedly connected to the upper end of the spray gun of an external sprayer. The connector 2 is a 1 / 4 inch external thread connector to improve universal performance. The lower end of the connector 2 is threadedly connected to a valve 6. The lower end of the valve 6 is provided with a 1 / 4 inch external thread connector to facilitate control of the activation and deactivation of the overall supercharger structure.
[0023] Nitrogen valve 5: threadedly connected to the middle part of the airbag mounting ring 3, the nitrogen valve 5 includes a valve seat 51, an air inlet nozzle 52, a second pressure ring 53, a T-ring 54, a spring 55 and a valve core 56. The valve seat 51 is threadedly connected to the middle part of the airbag mounting ring 3, the air inlet nozzle 52 is fixedly connected to the middle part of the air inlet arranged at the upper end of the valve seat 51, the valve core 56 is slidably connected to the middle part of the valve seat 51, the upper end of the valve core 56 is matched with the lower end of the air inlet of the valve seat 51, an air hole is arranged in the middle part of the side wall of the valve core 56, a second pressure ring 53 is arranged inside the lower end of the valve seat 51, a T-ring 54 is placed on the upper surface of the second pressure ring 53, a spring 55 is arranged between the upper surface of the T-ring 54 and the inner top wall of the valve core 56, nitrogen is injected into the air inlet arranged at the upper end of the valve seat 51 through the air inlet nozzle 52, at this time the pressure on the upper surface of the valve core 56 is greater than The pressure inside the rubber airbag 4 causes the nitrogen to squeeze the valve core 56 downward, and the spring 55 is squeezed and deformed. The nitrogen enters the rubber airbag 4 to expand the rubber airbag 4 and fit the inner wall of the spherical shell 1. After the inflation stops, the valve core 56 is sealed and contacted with the lower end of the air inlet of the valve seat 51 under the pressure of the spring 55 to prevent nitrogen leakage. The upper end of the vertical part of the T-ring 54 is threadedly connected with the middle part of the horizontal part of the second pressure ring 53. The middle outer arc surface of the vertical part of the T-ring 54 is provided with a hexagonal ring. The middle outer arc surface of the vertical part of the rotating T-ring 54 is provided with a hexagonal ring. The T-ring 54 moves upward relative to the second pressure ring 53 to squeeze the spring 55, thereby adjusting the pressure on the valve core 56. The upper end of the first pressure ring 101 is threadedly connected with a protective cap 7 to prevent impurities from entering the interior of the air inlet nozzle 52.
[0024] The working principle of an improved spraying machine supercharger structure provided by the utility model is as follows:
[0025] A hexagonal ring is provided on the outer arc surface in the middle of the vertical part of the rotating T-ring 54. The T-ring 54 moves upward relative to the second pressure ring 53 to squeeze the spring 55, thereby adjusting the pressure on the valve core 56 and the sealing effect of the valve core 56. Then, the valve seat 51 is connected to the internal thread of the airbag mounting ring 3, and nitrogen is injected into the air inlet provided at the upper end of the valve seat 51 through the air inlet nozzle 52. At this time, the pressure on the upper surface of the valve core 56 is greater than the pressure inside the rubber airbag 4. The nitrogen squeezes the valve core 56 downward, and the spring 55 is squeezed and deformed. The nitrogen enters the rubber airbag 4 to expand the rubber airbag 4 and fit it to the inner wall of the spherical shell 1. After the inflation stops, the valve core 56 is pressed against the lower surface of the air inlet of the valve seat 51 under the pressure of the spring 55. The end is sealed in contact to prevent nitrogen leakage, and the connector 2 is threadedly connected to the upper end of the spray gun of the external spray machine. When the pressure of the paint inside the spray gun is too high, the paint squeezes the rubber airbag 4, and the rubber airbag 4 is squeezed and deformed to absorb the pressure of the paint. When the pressure of the paint inside the spray gun is too low, the rubber airbag 4 expands under the pressure of the internal nitrogen, thereby squeezing the paint at the lower end of the rubber airbag 4, increasing the pressure of the paint inside the spray gun, and achieving a boosting effect, thereby ensuring the pressure balance during the paint spraying process. In order to facilitate the control of the activation and deactivation of the entire supercharger structure, a valve 6 can be threadedly connected to the lower end of the connector 2, open the valve 6 to put the rubber airbag 4 into use, close the valve 6 to deactivate the rubber airbag 4, thereby improving the scope of application.
[0026] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An improved spray machine supercharger structure, characterized in that: It comprises a spherical housing (1), an air bag mounting ring (3) and a nitrogen valve (5); An airbag mounting ring (3): a rubber airbag (4) is sleeved on the outer surface of the bottom end thereof; a portion of the lower surface of the rubber airbag (4) sleeved on the airbag mounting ring (3) contacts the inner edge of the upper surface of the spherical shell (1); the outer edge of the upper surface of the spherical shell (1) is fixedly connected to a first pressing ring (101) via bolts (102) connected by an array of threads; the lower end of the airbag mounting ring (3) and the upper end of the rubber airbag (4) are both fixedly connected to the upper surface of the spherical shell (1) via the first pressing ring (101); the lower end of the rubber airbag (4) is located inside the spherical shell (1); and a connector (2) is provided at the bottom of the spherical shell (1); Nitrogen valve (5): threadedly connected to the middle of the airbag mounting ring (3).
2. The improved spray machine supercharger structure according to claim 1 is characterized in that: The nitrogen valve (5) comprises a valve seat (51), an air inlet nozzle (52), a second pressure ring (53), a T-ring (54), a spring (55) and a valve core (56); the valve seat (51) is threadedly connected to the middle part of the airbag mounting ring (3); the air inlet nozzle (52) is fixedly connected to the middle part of the air inlet provided at the upper end of the valve seat (51); the valve core (56) is slidably connected to the middle part of the valve seat (51); the upper end of the valve core (56) is matched with the lower end of the air inlet of the valve seat (51); an air hole is provided in the middle part of the side wall of the valve core (56); a second pressure ring (53) is provided inside the lower end of the valve seat (51); a T-ring (54) is placed on the upper surface of the second pressure ring (53); and a spring (55) is provided between the upper surface of the T-ring (54) and the inner top wall of the valve core (56).
3. The improved spray machine supercharger structure according to claim 2 is characterized in that: The upper end of the vertical part of the T-shaped ring (54) is threadedly connected to the middle part of the horizontal part of the second pressure ring (53), and a hexagonal ring is provided on the outer arc surface in the middle part of the vertical part of the T-shaped ring (54).
4. The improved spray machine supercharger structure according to claim 1 is characterized in that: The connector (2) is a 1 / 4 inch external thread connector.
5. The improved spray machine supercharger structure according to claim 1 is characterized in that: The lower end of the connector (2) is threadedly connected to a valve (6), and the lower end of the valve (6) is provided with a 1 / 4 inch external thread connector.
6. The improved spray machine supercharger structure according to claim 1 is characterized in that: The upper end of the first pressure ring (101) is threadedly connected with a protective cap (7).
7. An improved spray machine supercharger structure according to any one of claims 1 to 6, characterized in that: The spherical shell (1) is a carbon steel spherical shell.
Citation Information
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