Aluminum profile spraying curing oven
By using the design of a cyclic rotation transport device and a clamping device in the aluminum profile spray curing furnace, the uneven curing problem caused by heat conduction in the lifting part during aluminum profile processing is solved, and a more uniform and stable curing effect is achieved.
Patent Information
- Application Number
- CN202420261067.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-02
AI Technical Summary
During the processing of aluminum profiles, heat conduction at the lifting part affects the local curing effect of aluminum profiles, and thus affects the curing quality.
A spray-curing furnace of aluminum profiles is designed, using a cyclic rotation transportation device and clamping device, and the stable clamping and position adjustment of aluminum profiles is achieved through the inner support clamping part and the limiting device to ensure uniform heating and curing under high temperature environments. .
The curing effect of aluminum profiles is improved, the impact of the clamping device on the curing quality is reduced, and the uniformity and stability of the curing process are ensured.
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Figure CN222152741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile spraying, and specifically relates to an aluminum profile spraying and curing furnace. Background Art
[0002] In the field of aluminum profile processing, the curing furnace is a production process for heating parts, curing resin and drying in order to enhance the stress of material bonding. The container for curing is the curing furnace. After the powder spraying process is completed, the aluminum profile directly enters the powder curing stage, and is heated and cured in the curing furnace to become a durable coating. The interior of the furnace is a high-temperature space. A transmission device is usually used to hoist the aluminum profile into the curing furnace for high-temperature curing. During this process, heat conduction may occur at the hoisting position, affecting the local curing effect of the aluminum profile, and further affecting the curing quality of the aluminum profile. Utility Model Content
[0003] The utility model provides an aluminum profile spray curing furnace, which solves the problem in the related art that heat conduction may occur at the hoisting position, affecting the local curing effect of the aluminum profile and further affecting the curing quality of the aluminum profile.
[0004] The technical solution of the utility model is as follows:
[0005] An aluminum profile spray curing furnace comprises a furnace body, characterized in that it also comprises:
[0006] A transport device, cyclically rotatably arranged on the furnace body;
[0007] The clamping device is used to move and transport the aluminum profile in the furnace body following the transport device. The clamping device includes two clamping members, which are respectively supported and clamped on the upper and lower sides of the aluminum profile. The clamping members include:
[0008] An inner support clamping portion, the end of which is slidably abutted against the inner wall of the aluminum profile;
[0009] A cross, arranged on the inner support clamping portion and located outside the aluminum profile;
[0010] A connecting shaft, through which the cross is rotatably connected to the transport device;
[0011] A limiting device, the limiting device comprising:
[0012] At least two limit plates and at least two first limit members, one limit plate and one of the first limit members are relatively arranged on the upper and lower sides of the furnace body, and the limit plate and an end face of the cross on one of the upper and lower sides are slidably fitted, the first limit member abuts against the side face of the cross on the other side, and the cross rotates after abutting against the first limit member when the cross moves, and the limit plate and the first limit member on the same side are arranged in sequence along the transportation direction of the aluminum profile.
[0013] As a further technical solution, the transport device is a chain transmission member, and the transport device is arranged on both the upper and lower sides of the furnace body, and further includes:
[0014] The second limiting member is arranged on the upper side or the lower side of the furnace body. When the cross moves and abuts against the second limiting member, the cross and the aluminum profile body on the upper and lower sides rotate synchronously.
[0015] As a further technical solution, the first limiting member has a mounting portion and an abutting portion, the abutting portion is arranged on one side of the mounting portion, the mounting portion is arranged on the inner wall of the furnace body, the abutting portion abuts against the side surface of the cross, and the four ends of the cross all have a chamfered structure.
[0016] As a further technical solution, the inner support clamping portion includes:
[0017] A main body tube, the middle part of the side wall of the main body tube is connected to the axis of the cross;
[0018] There are two abutment rods, and the two abutment rods are slidably connected to two sides of the main body tube;
[0019] There are two elastic members, which are arranged in the main body tube and respectively connect the two abutment rods and the main body tube, and are used to provide pressure for the abutment rods to abut against the inner wall of the aluminum profile.
[0020] As a further technical solution, there are multiple clamping devices, and the multiple clamping devices are arranged in an array along the transportation direction of the aluminum profile.
[0021] As a further technical solution, the four end faces of the cross are all planes.
[0022] As a further technical solution, the furnace body has a feeding zone, a discharging zone and a curing zone, the curing zone is located between the feeding zone and the discharging zone, and the feeding zone and the discharging zone are higher than the curing zone.
[0023] As a further technical solution, the transport device passes through the feeding area, the curing area and the discharging area in sequence during transport.
[0024] As a further technical solution, the furnace body further comprises a heating zone, wherein the heating zone is located below the curing zone, and the curing zone is connected to the heating zone via a plurality of the heating ports.
[0025] As a further technical solution, it also includes:
[0026] A collection area, located at the upper end of the furnace body;
[0027] A collecting port is arranged on the furnace body, and the feeding area and the discharging area are both connected to the collecting area through the collecting port;
[0028] A filter device is arranged in the collection area, the filter device has an air inlet and an air outlet, and the air outlet is connected to the outside of the collection area;
[0029] The vacuum pump comprises a vacuum end and an air outlet end, wherein the vacuum end is connected to the interior of the collection area, and the air outlet end is connected to the air inlet.
[0030] The beneficial effects of the utility model are as follows: in the utility model, the clamping device clamps the aluminum profile stably, moves on the circulating and rotating transportation device, drives the aluminum profile to move in the furnace body, and heats and cures the aluminum profile. The traditional clamping device has a fixed clamping position. During the curing process, the clamping part may have other influencing factors such as heat conduction, resulting in local uneven curing, which has a certain impact on the curing quality. In this solution, the aluminum profile is clamped and fixed by the inner support clamping part. During the movement of the clamping device, the cross is abutted and limited by the limiting device, so that the inner support clamping part located at the upper and lower ends of the aluminum profile can be moved, and the abutting clamping part with the inside of the aluminum profile can be replaced to improve the curing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0032] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model;
[0033] Figure 2 This is a schematic diagram of the cross-sectional structure of the furnace body, filtering device, and air pump of the utility model;
[0034] Figure 3 This is a schematic diagram of the abutment state of the limit plate, the first limit member, the aluminum profile, and the clamping member of the utility model;
[0035] Figure 4 This is a schematic diagram of the structure of the clamping member of the utility model;
[0036] Figure 5 for Figure 4 A schematic cross-sectional structure diagram of ;
[0037] In the figure, 1. furnace body; 2. transportation device; 3. clamping member; 301. inner support clamping part; 3011. main body tube; 3012. abutment rod; 3013. elastic member; 302. cross; 303. connecting shaft; 4. limiting device; 401. limiting plate; 402. first limiting member; 4021. mounting part; 4022. abutment part; 403. second limiting member; 5. feeding area; 6. discharging area; 7. curing area; 8. heating area; 9. heating port; 10. collecting area; 11. collecting port; 12. filtering device; 13. vacuum pump. DETAILED DESCRIPTION
[0038] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0039] like Figure 1~Figure 5 As shown, this embodiment provides an aluminum profile spray curing furnace, including a furnace body 1, and also including:
[0040] A transport device 2, cyclically rotatably disposed on the furnace body 1;
[0041] The clamping device is used to move and transport the aluminum profiles following the transport device 2 in the furnace body 1. The clamping device includes two clamping members 3. The two clamping members 3 are respectively supported and clamped on the upper and lower sides of the aluminum profile. The clamping members 3 include:
[0042] An inner support clamping portion 301, the end of which is slidably abutted against the inner wall of the aluminum profile;
[0043] The cross 302 is arranged on the inner support clamping portion 301 and is located outside the aluminum profile;
[0044] A connecting shaft 303, through which the cross 302 is rotatably connected to the transport device 2;
[0045] The limiting device 4 includes:
[0046] At least two limit plates 401 and at least two first limit members 402, a limit plate 401 and a first limit member 402 are relatively arranged at the upper and lower sides of the furnace body 1, and the limit plate 401 and an end face of the cross 302 on one of the upper and lower sides are slidably matched, the first limit member 402 is abutted against the side of the cross 302 on the other side, and the cross 302 rotates after abutting against the first limit member 402 when the cross 302 moves, and the limit plate 401 and the first limit member 402 on the same side are arranged in sequence along the transportation direction of the aluminum profile.
[0047] In this embodiment, the transport device 2 is a chain, rope, etc., which circulates inside and outside the furnace body 1 to drive the aluminum profile to move and solidify. In order to improve the solidification effect of the aluminum profile and enable multiple aluminum profiles to be efficiently solidified, the clamping device moves the aluminum profile vertically along the height direction. The end of the inner support clamping portion 301 slides against the inner wall of the aluminum profile, and the aluminum profile is fixed by abutting against the inner wall of the aluminum profile, so that the aluminum profile remains stably fixed in the vertical direction. The cross 302 and the connecting shaft 303 are used to connect the inner support clamping portion 301 and the transport device. When the aluminum profile moves, the limit plates 401 and the first limit members 402 located at the upper and lower ends of the aluminum profile simultaneously contact the crosses 302 on the upper and lower sides, so that the abutment portion 4022 between the inner support support portion and the inner wall of the aluminum profile changes;
[0048] Specifically, a plurality of limit plates 401 and first limit members 402 are arranged in the moving direction of the aluminum profile, and the first limit members 402 and the limit plates 401 are arranged opposite to each other up and down, and are arranged in groups in the moving direction of the aluminum profile; during the movement of the aluminum profile, taking the case where the first limit member 402 is arranged at the top and the corresponding limit plate 401 is arranged at the bottom as an example, the first limit member 402 located at the top abuts against the cross 302 at the top, so that the cross 302 rotates, and at the same time, the end face of the cross 302 located at the bottom abuts against the limit plate 401 at the bottom, and the limit plate 401 at the bottom shapes the cross 302 at the bottom. The limiter 302 is formed to limit the rotation of the lower cross 302, so that only the upper cross 302 can rotate, which drives the upper inner support clamping part 301 to rotate, thereby realizing the change of the fixed position while keeping the aluminum profile stable; further, after the aluminum profile moves, the limit plate 401 is set at the top and the first limit member 402 is set at the bottom. This process refers to the above process to realize the rotation of the lower inner support clamping part 301, and further realize the change of the lower fixed position. During the movement of the aluminum profile, a corresponding number of limit devices 4 can be set according to actual conditions, and at least two groups are required to realize the change of the upper and lower fixed positions.
[0049] Through the above scheme, the fixed position of the aluminum profile changes during the mobile solidification process, thereby effectively improving the solidification effect of the aluminum profile and reducing the influence of the clamping device on the solidification effect of the clamping part.
[0050] Furthermore, the transport device 2 is a chain transmission component, and the transport device 2 is arranged on both the upper and lower sides of the furnace body 1, and also includes: a second limit member 403, which is arranged on the upper or lower side of the furnace body 1. When the cross 302 moves and abuts against the second limit member 403, the cross 302 and the aluminum profile body on the upper and lower sides rotate synchronously.
[0051] In this embodiment, the conveying device is a chain transmission member. Compared with the belt transmission, there is no elastic sliding, and the accurate average transmission ratio can be maintained, and the transmission efficiency is high. The chain does not require a large tensioning force, so the load on the shaft and the bearing is small. It will not slip, the transmission is reliable, the overload capacity is strong, and it can work well under low speed and heavy load. The second limiter 403 is a convex block, which is set at the same height as the first limiter 402 and the limiter plate 401. A second limiter 403 is set on the upper side or the lower side of the aluminum profile body, or a second limiter 403 is set on the upper and lower sides.
[0052] Specifically, taking the case where a second limit piece 403 is provided on the upper side (or lower side) of the aluminum profile, during the movement of the aluminum profile, after the cross 302 abuts against the second limit piece 403, the cross 302 rotates, driving the connected inner support clamping part 301 to rotate. After the inner support clamping part 301 rotates, it drives the aluminum profile to rotate. Further, the aluminum profile drives the inner support clamping part 301 on the lower side to rotate, thereby achieving synchronous rotation.
[0053] During the curing process, the furnace body 1 is relatively large and the heating zone 8 is usually located on one side. During the heating process, the temperature at different positions of the furnace body 1 may be different. Therefore, the second limit member 403 is used to drive the overall rotation of the aluminum profile, so that the outer side surface of the aluminum profile is adjusted in position, thereby improving the curing quality.
[0054] Furthermore, the first limiting member 402 has a mounting portion 4021 and an abutting portion 4022, wherein the abutting portion 4022 is arranged on one side of the mounting portion 4021, the mounting portion 4021 is arranged on the inner wall of the furnace body 1, the abutting portion 4022 abuts against the side of the cross 302, and the four ends of the cross 302 all have chamfered structures.
[0055] In this embodiment, the mounting portion 4021 of the first limiting member 402 is arranged on the inner wall of the furnace body 1, and the abutting portion 4022 abuts against the side of the cross 302, so that the cross 302 rotates more smoothly. The four ends of the cross 302 are chamfered structures to improve the abutting effect.
[0056] Furthermore, the inner support clamping portion 301 includes: a main body tube 3011, the middle part of the side wall of the main body tube 3011 is connected to the axis of the cross 302; an abutment rod 3012, which has two, and the two abutment rods 3012 are slidably connected to both sides of the main body tube 3011; an elastic member 3013, which has two, is arranged in the main body tube 3011, and respectively connects the two abutment rods 3012 and the main body tube 3011, and is used to provide pressure for the abutment rod 3012 to abut against the inner wall of the aluminum profile.
[0057] In this embodiment, the interior of the main tube 3011 is a partially hollow structure, and the middle part of the side wall is connected to the axis of the cross 302. After the cross 302 rotates, it drives the main tube 3011 to rotate around the connection with the cross 302. The abutment rod 3012 is used to abut against the inner wall of the aluminum profile. The elastic member 3013 is arranged in the main tube 3011 to provide pressure for the abutment rod 3012 to abut against the inner wall of the aluminum profile.
[0058] During the processing and curing of the aluminum profile, the inner diameter of the aluminum profile may be different. The arrangement of the elastic member 3013 and the abutment member can better adapt to aluminum profiles with different inner diameters, thereby improving adaptability.
[0059] Furthermore, there are multiple clamping devices, and the multiple clamping devices are arranged in an array along the transportation direction of the aluminum profile.
[0060] In this embodiment, there are multiple clamping devices, and multiple clamping devices can transport multiple aluminum profiles at the same time. During the transportation process, the fixed position of the inner support clamping part 301 can be changed through the limiting device 4, thereby improving work efficiency.
[0061] Furthermore, the four end faces of the cross 302 are all planes.
[0062] In this embodiment, after the cross 302 enters the limiting plate 401, the limiting plate 401 needs to fix the cross 302 so that the cross 302 on the other side can be rotated while the cross 302 located on the inner side of the limiting plate 401 is fixed and stable. Therefore, the four end faces of the cross 302 are designed to be planes. After the end faces abut against the side of the limiting plate 401, the fixing effect can be improved.
[0063] Furthermore, the furnace body 1 has a feeding zone 5 , a discharging zone 6 and a curing zone 7 . The curing zone 7 is located between the feeding zone 5 and the discharging zone 6 . The feeding zone 5 and the discharging zone 6 are higher than the curing zone 7 .
[0064] In this embodiment, the furnace body 1 is a high-temperature environment and needs to maintain a high temperature. In order to save energy and improve the insulation effect, the feeding area 5 and the discharging area 6 are designed to be higher than the curing area 7 to form a certain slope, thereby improving the insulation effect of the curing area 7 located in the middle.
[0065] Furthermore, the transport device 2 passes through the feeding area 5, the curing area 7 and the discharging area 6 in sequence during transport.
[0066] In this embodiment, the transport route of the transport device 2 is the same as the arrangement position of the feeding area 5, the discharging area 6 and the curing area 7 in the furnace body 1, driving the aluminum profile to be cured to enter the feeding area 5, the curing area 7 and the discharging area 6 in sequence.
[0067] Furthermore, the furnace body 1 also has a heating zone 8 , which is located below the curing zone 7 , and the curing zone 7 is connected to the heating zone 8 through a plurality of heating ports 9 .
[0068] In this embodiment, in order to improve the temperature uniformity in the curing zone 7 , a plurality of heating ports 9 are designed, and the plurality of heating ports 9 are connected to the heating zone 8 , thereby effectively improving the temperature uniformity in the curing zone 7 .
[0069] Furthermore, it also includes: a collecting area 10, located at the upper end of the furnace body 1; a collecting port 11, arranged on the furnace body 1, and the feeding area 5 and the discharging area 6 are both connected to the collecting area 10 through the collecting port 11; a filtering device 12, arranged in the collecting area 10, the filtering device 12 has an air inlet and an exhaust port, and the exhaust port is connected to the outside of the collecting area 10; an exhaust pump 13, having an exhaust end and an exhaust end, the exhaust end is connected to the inside of the collecting area 10, and the exhaust end is connected to the air inlet.
[0070] In this embodiment, the collection area 10 is used to collect the exhaust gas after heating in the furnace body 1. The collection port 11 is located above the heating area 8, so that the hot air enters the collection area 10 after the aluminum profile is heated. The filter device 12 can collect and filter the exhaust gas, and the vacuum pump 13 is used to extract the exhaust gas and allow it to enter the filter device 12.
[0071] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A spray curing furnace for aluminum profiles, comprising a furnace body (1), characterized in that: Also includes: A transport device (2) is cyclically rotatably disposed on the furnace body (1); A clamping device is used to move and transport the aluminum profile following the transport device (2) in the furnace body (1), the clamping device comprising two clamping members (3), the two clamping members (3) respectively supporting and clamping the upper and lower sides of the aluminum profile, the clamping members (3) comprising: An inner support clamping portion (301), the end of which is slidably abutted against the inner wall of the aluminum profile; A cross (302) is arranged on the inner support clamping portion (301) and is located outside the aluminum profile; A connecting shaft (303), through which the cross (302) is rotatably connected to the transport device (2); A limiting device (4), wherein the limiting device (4) comprises: At least two limit plates (401) and at least two first limit members (402), one of the limit plates (401) and one of the first limit members (402) being arranged relatively at upper and lower sides of the furnace body (1), and the limit plate (401) and an end face of the cross (302) on one of the upper and lower sides are fitted and slidably matched, the first limit member (402) abuts against the side of the cross (302) on the other side, and when the cross (302) moves, the cross (302) rotates after abutting against the first limit member (402), and the limit plate (401) and the first limit member (402) on the same side are arranged in sequence and spaced apart along the transportation direction of the aluminum profile.
2. The aluminum profile spray curing furnace according to claim 1, characterized in that: The transport device (2) is a chain transmission component, and the transport device (2) is arranged on both upper and lower sides of the furnace body (1), and further comprises: The second limiting member (403) is arranged on the upper side and / or the lower side of the furnace body (1), and when the cross (302) moves and abuts against the second limiting member (403), the cross (302) and the aluminum profile body on the upper and lower sides rotate synchronously.
3. The aluminum profile spray curing furnace according to claim 1, characterized in that: The first limiting member (402) comprises a mounting portion (4021) and an abutting portion (4022), wherein the abutting portion (4022) is arranged on one side of the mounting portion (4021), the mounting portion (4021) is arranged on the inner wall of the furnace body (1), the abutting portion (4022) abuts against the side surface of the cross (302), and the four ends of the cross (302) all have a chamfered structure.
4. The aluminum profile spray curing furnace according to claim 1, characterized in that: The inner support clamping portion (301) comprises: A main body tube (3011), wherein the middle portion of the side wall of the main body tube (3011) is connected to the axis of the cross (302); There are two abutment rods (3012), and the two abutment rods (3012) are slidably connected to both sides of the main body tube (3011); There are two elastic members (3013), which are arranged in the main body tube (3011) and respectively connect the two abutment rods (3012) and the main body tube (3011) to provide pressure for the abutment rods (3012) to abut against the inner wall of the aluminum profile.
5. The aluminum profile spray curing furnace according to claim 1, characterized in that: There are multiple clamping devices, and the multiple clamping devices are arranged in an array along the transportation direction of the aluminum profile.
6. The aluminum profile spray curing furnace according to claim 1, characterized in that: The four end faces of the cross (302) are all planes.
7. The aluminum profile spray curing furnace according to claim 1, characterized in that: The furnace body (1) comprises a feeding zone (5), a discharging zone (6) and a curing zone (7); the curing zone (7) is located between the feeding zone (5) and the discharging zone (6); and the feeding zone (5) and the discharging zone (6) are higher than the curing zone (7).
8. The aluminum profile spray curing furnace according to claim 7, characterized in that: During transportation, the transport device (2) passes through the feeding area (5), the curing area (7) and the discharging area (6) in sequence.
9. The aluminum profile spray curing furnace according to claim 7, characterized in that: The furnace body (1) further comprises a heating zone (8), wherein the heating zone (8) is located below the curing zone (7), and the curing zone (7) is connected to the heating zone (8) via a plurality of heating ports (9).
10. The aluminum profile spray curing furnace according to claim 7, characterized in that: Also includes: A collection area (10) located at the upper end of the furnace body (1); A collecting port (11) is arranged on the furnace body (1), and the feeding area (5) and the discharging area (6) are both connected to the collecting area (10) through the collecting port (11); A filter device (12) is arranged in the collection area (10), the filter device (12) has an air inlet and an air outlet, and the air outlet is connected to the outside of the collection area (10); The vacuum pump (13) has a vacuum end and a vacuum outlet end, wherein the vacuum end is connected to the interior of the collection area (10), and the vacuum outlet end is connected to the air inlet.
