Self-cleaning impurity removal device

By designing a self-cleaning debris removal device, using components such as slide chutes, sliders, rollers and hooks, the automatic cleaning of debris during the transportation of bulk materials is achieved, the problem of debris is solved, and the coal powder content is reduced and manual work is reduced. Screening workload improves the operational efficiency of equipment.

CN222152930UActive Publication Date: 2024-12-13LUOYANG YIKUANG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202420374207.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2024-12-13
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

During the transportation of bulk materials, if debris are not removed in time, it will easily block the equipment and cause damage to the equipment. It requires frequent manual cleaning, which is time-consuming and labor-consuming.

Method used

Design a self-cleaning debris removal device, including slide chutes, sliders, positioning plates, rollers, variable frequency motors, filter holes and hooks, automatically clean up debris through the rotation and hooks of the rollers, reducing the coal powder content and manual screening workload .

Benefits of technology

Automatic cleaning of debris is achieved, the coal powder content in the debris bucket is reduced, the manual screening workload is reduced, and the equipment is blocked and damaged.

✦ Generated by Eureka AI based on patent content.

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Abstract

The self-cleaning impurity removal device comprises an outer shell, and sliding grooves are formed in the front end and the rear end of the outer side face of the outer shell; springs are arranged at the positions, close to the upper end and the lower end of the sliding groove, of the outer side face of the outer shell, rotating shafts are rotationally connected to the sliding blocks through bearings, a roller is arranged between the two rotating shafts and arranged on the upper side of the left end of the inner side face of the outer shell, and a flow guide groove is formed in the upper side of the right end of the inner side face of the outer shell. The outer shell is connected with a motor mounting base through a supporting frame arranged on the outer side face of the outer shell, a variable frequency motor is mounted on the motor mounting base, an output shaft of the variable frequency motor is connected with the end of the rotating shaft through a flexible connecting belt, and filtering holes and hooks are evenly distributed on the outer side face of the roller in a spiral mode. A waste discharge port and a discharge port are formed in the lower surface of the outer shell, a guide plate is obliquely arranged on the inner side face, close to the roller, of the outer shell, a filter screen plate is arranged at the uppermost end of the discharge port, and the filter screen plate is arranged below the guide plate.
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Description

Technical Field

[0001] The invention relates to the field of bulk material transportation, and specifically to a self-cleaning debris removal device. Background Art

[0002] In production workshops such as thermal power plants, steel plants, and chemical plants, conveyor belts are often used to transport bulk materials such as coal. During the transportation of bulk materials, the material flow often contains debris such as packaging bags. If not removed in time, the debris may entangle and block the equipment, or even stop the equipment. In serious cases, the equipment may be damaged, requiring frequent manual cleaning, which is time-consuming and labor-intensive. Therefore, a debris removal device is needed to remove the debris. Summary of the invention

[0003] The present application provides a self-cleaning debris removal device that can meet the needs of debris removal. At the same time, the cleaning device reduces the coal powder content of the debris flowing out of the debris bucket, reduces the workload of manual screening by personnel, and at the same time, can realize automatic cleaning of debris on the hook, which can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a self-cleaning debris removing device comprises an outer shell, and the outer front and rear ends of the outer shell are provided with slide grooves; the inner side surface of the slide groove is slidably connected with a slider, and the outer side surface of the outer shell near the upper and lower ends of the slide groove are provided with positioning plates, the two positioning plates are respectively connected to the upper and lower surfaces of the slider through springs, the slider is rotatably connected to a rotating shaft through a bearing, and a roller is provided between the two rotating shafts, the roller is arranged on the upper left end of the inner side surface of the outer shell, and a guide groove is arranged on the upper right end of the inner side surface of the outer shell, and the outer shell is connected to a motor mounting seat through a support frame arranged on its outer side surface, and a frequency conversion motor is installed on the motor mounting seat, and the output shaft of the frequency conversion motor is connected to the end of the rotating shaft through a flexible connecting belt, and the outer side surface of the roller is spirally evenly distributed with filtering holes and hooks, and a waste discharge port and a discharge port are installed on the lower surface of the outer shell, and an inclined guide plate is provided on the inner side surface of the outer shell near the roller, and a filter screen plate is provided at the upper end of the discharge port, and the filter screen plate is arranged below the guide plate.

[0005] Preferably, the filter hole and the hook are arranged at intervals.

[0006] Preferably, the hook disposed at the right end of the outer side surface of the drum is disposed close to the discharge port of the guide groove.

[0007] Preferably, the filter screen plate is provided with filter holes.

[0008] Preferably, one end of the filter screen plate is hinged to the upper end of the inner side surface of the discharge port, and the other end of the discharge port is connected to the inner side surface of the discharge port through an elastic bracket.

[0009] Compared with the prior art, the beneficial effects of this application are:

[0010] 1. This self-cleaning debris removal device can meet the needs of debris removal. At the same time, this cleaning device reduces the coal powder content of the debris flowing out of the debris bucket, reduces the workload of manual screening, and at the same time, it can realize the automatic cleaning of debris on the hook;

[0011] 2. After the bulk material falls into the upper surface of the guide groove, it falls into the upper surface of the drum through the guide groove. The drum is driven by the variable frequency motor to rotate. The scattered material is discharged into the discharge port through the filter holes arranged on the outer side of the drum. The hook arranged on the outer side of the drum takes the debris to the waste discharge port and throws it down.

[0012] 3. During the unloading process, the material impacts the drum, causing the drum to vibrate up and down, which can prevent the filter holes from being blocked and facilitate the debris hung on the hook to quickly fall off and enter the waste discharge port. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of this application;

[0014] Figure 2 This is the main cross-sectional view of this application;

[0015] Figure 3 Top view for this application

[0016] Figure 4 This is a side view of the application;

[0017] Figure 5 It is a schematic diagram of the structure of the roller.

[0018] In the figure: 1 outer shell, 2 guide groove, 3 frequency conversion motor, 4 discharge port, 5 support frame, 6 waste discharge port, 7 roller, 8 guide plate, 9 filter screen plate, 10 annular positioning plate, 11 filter hole, 12 hook, 13 rotating shaft, 14 flexible connecting belt, 15 slider, 16 spring, 17 positioning plate, 18 slide groove. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0020] In the description of this application, if the orientation description is involved, for example, the orientation or position relationship indicated by "upper", "lower", "front", "back", "left", "right", etc. is based on the attached Figure 2The orientation or position relationship shown is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation of the present application. When a feature is referred to as being "set", "fixed", or "connected" to another feature, it can be directly set, fixed, or connected to the other feature, or it can be indirectly set, fixed, or connected to the other feature.

[0021] See also Figure 1-5 The present application provides the following technical solutions: a self-cleaning debris removal device, comprising an outer shell 1, wherein both front and rear ends of the outer side surface of the outer shell 1 are provided with a slide groove 18; the inner side surface of the slide groove 18 is slidably connected with a slider 15, and the outer side surface of the outer shell 1 is provided with a positioning plate 17 near the upper and lower ends of the slide groove 18, and the two positioning plates 17 are respectively connected to the upper and lower surfaces of the slider 15 through springs 16, and the slider 15 is rotatably connected with a rotating shaft 13 through a bearing, and a roller 7 is provided between the two rotating shafts 13, and the roller 7 is arranged on the upper left end of the inner side surface of the outer shell 1, and the inner side surface of the outer shell 1 is provided with a roller 7. A guide groove 2 is provided on the upper side of the end, the outer shell 1 is connected to a motor mounting seat through a support frame 5 arranged on the outer side thereof, a variable frequency motor 3 is installed on the motor mounting seat, and the output shaft of the variable frequency motor 3 is connected to the end of the rotating shaft 13 through a flexible connecting belt 14, and the outer side surface of the drum 7 is spirally evenly distributed with filter holes 11 and hooks 12, and the lower surface of the outer shell 1 is installed with a waste discharge port 6 and a discharge port 4, and an inclined guide plate 8 is provided on the inner side of the outer shell 1 near the drum 7, and a filter screen plate 9 is provided at the uppermost end of the discharge port 4, and the filter screen plate 9 is arranged below the guide plate 8.

[0022] Specifically, after the bulk material falls into the upper surface of the guide groove 2, it falls into the upper surface of the drum 7 through the guidance of the guide groove 2, and the drum 7 is driven to rotate by the variable frequency motor 3. The scattered material is discharged into the discharge port 4 through the filter hole 11 arranged on the outer side of the drum 7, and the hook 12 arranged on the outer side of the drum 7 brings the debris to the waste discharge port 6 and throws it down.

[0023] More specifically, during the unloading process, the material impacts the drum 7, causing the drum 7 to vibrate up and down, which can prevent the filter hole 11 from being blocked and facilitate the debris hung on the hook 12 to quickly fall off and fall into the waste discharge port 6.

[0024] Furthermore, the filtering hole 11 and the hook 12 are arranged at intervals.

[0025] Specifically, the hook 12 can be a straight rod or a curved hook.

[0026] Furthermore, the hook 12 disposed on the right end of the outer side surface of the drum 7 is disposed close to the discharge port of the guide groove 2 .

[0027] Specifically, the hook 12 can fully screen the material, thereby removing the debris in the material.

[0028] Furthermore, the filter screen plate 9 is provided with filter holes.

[0029] Specifically, the filter screen plate 9 can filter out debris, thereby reducing the loss of material spillage.

[0030] Furthermore, one end of the filter screen plate 9 is hinged to the upper end of the inner side surface of the discharge port 4, and the other end of the discharge port 4 is connected to the inner side surface of the discharge port 4 through an elastic bracket.

[0031] Specifically, when the debris falls, it can impact the filter screen plate 9, causing the filter screen plate 9 to vibrate up and down, thereby accelerating the filtering efficiency of the material.

[0032] When in use: This application is applicable to materials such as coal, coke, ore, limestone, etc., and is widely used in bulk material conveying systems of large and medium-sized thermal power plants, steel mills, and chemical plants. After the bulk material falls into the upper surface of the guide groove 2, it falls into the upper surface of the drum 7 through the diversion of the guide groove 2, and the drum 7 is driven to rotate by the variable frequency motor 3. The scattered material is discharged into the discharge port 4 through the filter hole 11 arranged on the outer side of the drum 7, and the hook 12 arranged on the outer side of the drum 7 brings the debris to the waste discharge port 6 and throws it down.

[0033] During the unloading process, the material impacts the drum 7, causing the drum 7 to vibrate up and down, which can prevent the filter hole 11 from being blocked and facilitate the debris hung on the hook 12 to quickly fall off and fall into the waste discharge port 6.

[0034] After the debris containing a small amount of material falls onto the upper surface of the filter screen plate 9, a small amount of material enters the discharge port 4 through the mesh holes of the filter screen plate 9. The debris can impact the filter screen plate 9 when falling, causing the filter screen plate 9 to vibrate up and down, which not only accelerates the discharge of the material, but also prevents the mesh holes from being blocked.

[0035] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A self-cleaning debris removal device, Features: The invention comprises an outer shell (1), wherein the outer side surface of the outer shell (1) is provided with a slide groove (18) at both the front and rear ends; the inner side surface of the slide groove (18) is slidably connected with a slider (15); the outer side surface of the outer shell (1) is provided with a positioning plate (17) near the upper and lower ends of the slide groove (18); the two positioning plates (17) are respectively connected to the upper and lower surfaces of the slider (15) through springs (16); the slider (15) is rotatably connected to a rotating shaft (13) through a bearing; a roller (7) is provided between the two rotating shafts (13); the roller (7) is arranged on the upper left end of the inner side surface of the outer shell (1); the upper right end of the inner side surface of the outer shell (1) is provided with a guide groove (2); the outer shell The outer shell (1) is connected to a motor mounting seat via a support frame (5) arranged on the outer side thereof, a variable frequency motor (3) is mounted on the motor mounting seat, an output shaft of the variable frequency motor (3) is connected to the end of a rotating shaft (13) via a flexible connecting belt (14), the outer side surface of the drum (7) is spirally evenly distributed with filter holes (11) and hooks (12), the lower surface of the outer shell (1) is provided with a waste discharge port (6) and a discharge port (4), the inner side surface of the outer shell (1) is provided with an inclined material guide plate (8) near the drum (7), the uppermost end of the discharge port (4) is provided with a filter screen plate (9), and the filter screen plate (9) is arranged below the material guide plate (8).

2. A self-cleaning debris removal device according to claim 1, Features: The filtering holes (11) and the hooks (12) are arranged at intervals.

3. A self-cleaning debris removal device according to claim 1, Features: The hook (12) disposed at the right end of the outer side surface of the drum (7) is disposed close to the discharge port of the guide groove (2).

4. A self-cleaning debris removal device according to claim 1, Features: The filter screen plate (9) is provided with filter holes.

5. A self-cleaning debris removal device according to claim 1, Features: One end of the filter screen plate (9) is hinged to the upper end of the inner side surface of the discharge port (4), and the other end of the discharge port (4) is connected to the inner side surface of the discharge port (4) via an elastic bracket.