LED test sorting machine
By designing feeding components and feeding systems in the LED test sorting machine, the problem of LED drop during transmission is solved, safe delivery of LEDs and centralized processing of unqualified LEDs is realized, and the product pass rate is improved.
Patent Information
- Application Number
- CN202420846334.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-22
AI Technical Summary
During the feeding process of LED test sorting machine, due to the small size of the LED, the intake port is prone to incomplete correspondence with the LED, which causes the LED to fall and damage, reducing the product pass rate.
A LED test sorting machine including a base plate and feeding assembly is designed. Through the combination of the first cylinder, a fixed plate, a screw and a feeding motor, the LED is safe and stable transported to the detection position, and passes the first time when the condition fails. The second cylinder, the cutting plate and the feeding box are collected and processed.
It effectively avoids damage to LEDs during transmission, improves product pass rate, facilitates test and sorting, and realizes centralized processing of unqualified LEDs.
Smart Images

Figure CN222152970U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of LED production equipment, in particular to an LED testing and sorting machine. Background Art
[0002] LED testing and sorting machines are commonly used LED production equipment, used for testing and sorting after product processing, such as testing the light emission and sorting according to the brightness of the light emission. LED testing and sorting machines are usually equipped with a multi-station rotary unit and a feeding unit. The rotation of the multi-station rotary unit realizes the alternation of loading, testing and unloading, and the feeding unit realizes the transportation and output of materials.
[0003] The more important part of the LED testing and sorting device is the feeding device, which usually uses vacuum suction to transport LEDs. However, due to the small size of LEDs, it is easy for the suction port to not completely correspond to the LED during suction, resulting in the LED falling off during the transmission process. The fallen LED is very likely to be damaged, thereby reducing the product qualification rate and making it inconvenient for testing and sorting. Summary of the invention
[0004] The utility model aims to provide an LED testing and sorting machine, which can conveniently and safely transport LEDs to a testing position for testing, avoid damage to the LEDs, ensure the qualified rate of products, and facilitate testing and sorting.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: to provide an LED testing and sorting machine, including a base plate, a feeding assembly is installed above the base plate, the feeding assembly includes a first cylinder, the lower surface of the first cylinder is fixedly connected to the upper surface of the base plate, the upper end of the first cylinder is fixedly connected to a fixing plate, the upper surface of the fixing plate is fixedly connected to a side plate, the upper surface of the side plate is fixedly connected to a connecting plate, the side surface of the connecting plate is movably connected to a lead screw, one end of the lead screw passes through the side surface of the connecting plate and extends to the other side of the connecting plate, one end of the lead screw is fixedly connected to a feeding motor, and the outer surface of the lead screw is threadedly connected to the feeding plate.
[0006] Optionally, there are two feeding assemblies, and the two feeding assemblies are arranged in mirror symmetry along the central axis of the base plate.
[0007] Optionally, a fixing column is fixedly connected to the upper surface of the base plate, the number of the fixing columns is four, the four fixing columns are divided into groups of two, the upper surfaces of the two groups of fixing columns are fixedly connected to slideways, and the two slideways are arranged in mirror symmetry along the central axis of the base plate.
[0008] Optionally, a mounting seat is fixedly connected to the upper surface of the base plate, and a detection head is installed on the lower surface of the mounting seat.
[0009] Optionally, the upper surface of the base plate is fixedly connected to a fixing frame, the lower surface of the fixing frame is fixedly connected to a rotating motor, the output shaft of the rotating motor passes through the lower surface of the fixing frame and extends to above the fixing frame, and the output shaft of the rotating motor is fixedly connected to a turntable.
[0010] Optionally, the upper surface of the base plate is fixedly connected to a support seat, the upper surface of the support seat is fixedly connected to a second cylinder, the output shaft of the second cylinder is fixedly connected to a material discharge plate, the side of the support seat is fixedly connected to a material guide plate, and the upper surface of the base plate is fixedly connected to a material receiving box.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] The utility model is provided with a feeding assembly. During feeding detection, the first cylinder descends, driving the fixed plate to descend to be flush with the slideway, the feeding motor is started, the output shaft of the feeding motor drives the screw to rotate, the feeding plate moves toward the direction of the turntable, and the LED to be detected is pushed to move to the detection position on the turntable on the fixed plate, then the first cylinder rises, driving the fixed plate to rise, and at the same time the feeding motor controls the screw to rotate, and moves the feeding plate to a position close to the slideway. The utility model can conveniently and safely transport the LED to the detection position for detection, avoid damage to the LED, ensure the qualified rate of the product, and facilitate testing and sorting.
[0013] The utility model is provided with a second cylinder, a material discharge plate, a material guide plate and a material receiving box. When an LED is detected to be unqualified, the control turntable continues to rotate. When the unqualified LED rotates to the corresponding position of the material discharge plate, the second cylinder retracts, the material discharge plate moves, and drives the unqualified LED to move, so that it falls to the position where the material guide plate is located, and slides along the material guide plate into the material receiving box. Then the second cylinder extends out to return the material discharge plate to its original position, thereby collecting the unqualified LEDs for centralized processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle;
[0016] Figure 2This is a schematic diagram of the third perspective structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model from a third viewing angle;
[0018] Figure 4 It is a schematic diagram of a partially cutaway three-dimensional structure from a fourth viewing angle of the utility model.
[0019] In the figure: 1. bottom plate; 2. feeding assembly; 201. first cylinder; 202. fixing plate; 203. side plate; 204. connecting plate; 205. screw rod; 206. feeding motor; 207. feeding plate; 3. fixing column; 4. slideway; 5. mounting seat; 6. detection head; 7. fixing frame; 8. rotating motor; 9. turntable; 10. supporting seat; 11. second cylinder; 12. unloading plate; 13. guide plate; 14. collecting box. DETAILED DESCRIPTION
[0020] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0021] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0022] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0024] Now, an LED testing and sorting machine provided by the embodiment of the utility model is described. Figures 1 to 4 A LED testing and sorting machine includes a bottom plate 1, a feeding assembly 2 is installed above the bottom plate 1, and the feeding assembly 2 includes a first cylinder 201, the lower surface of the first cylinder 201 is fixedly connected to the upper surface of the bottom plate 1, the upper end of the first cylinder 201 is fixedly connected to a fixing plate 202, the upper surface of the fixing plate 202 is fixedly connected to a side plate 203, the number of side plates 203 is multiple, and the side plate 203 can prevent the LED from falling during movement, the upper surface of the side plate 203 is fixedly connected to a connecting plate 204, the number of connecting plates 204 is multiple, and the side surface of the connecting plate 204 is movably connected to a screw rod 205, one end of the screw rod 205 passes through the side surface of the connecting plate 204 and extends to the other side of the connecting plate 204, one end of the screw rod 205 is fixedly connected to a feeding motor 206, and the outer surface of the screw rod 205 A feeding plate 207 is threadedly connected to the surface, and the movement of the feeding plate 207 drives the LED to move, thereby completing the loading. There are two feeding components 2, and the two feeding components 2 are arranged in a mirror-symmetrical manner along the central axis of the bottom plate 1. The two feeding components 2 respectively complete the loading and unloading operations. During feeding detection, the first cylinder 201 descends, driving the fixed plate 202 to descend to be flush with the slide 4, and the feeding motor 206 is started. The output shaft of the feeding motor 206 drives the screw 205 to rotate, and the feeding plate 207 moves toward the turntable 9, pushing the LED to be detected on the fixed plate 202 to move to the detection position on the turntable 9, and then the first cylinder 201 rises, driving the fixed plate 202 to rise, and at the same time the feeding motor 206 controls the screw 205 to rotate, and moves the feeding plate 207 to a position close to the slide 4.
[0025] In the embodiment of the present utility model, please refer to Figures 1 to 4 A fixing column 3 is fixedly connected to the upper surface of the bottom plate 1. There are four fixing columns 3, and the four fixing columns 3 are divided into a group of two. The upper surfaces of the two groups of fixing columns 3 are fixedly connected with a slide 4. The two slides 4 are arranged in a mirror-symmetrical manner along the central axis of the bottom plate 1. The slide 4 is arranged to facilitate the preparation of loading and the receiving of unloading. In conjunction with the movement of the feeding plate 207, the LED is moved from the slide 4 to the fixed plate 202, and then to the detection position of the turntable 9, and the LED is moved from the detection position of the turntable 9 to the fixed plate 202, and finally to the slide 4, to complete the detection process of the LED.
[0026] In the embodiment of the present utility model, please refer to Figures 1 to 4The upper surface of the base plate 1 is fixedly connected with a mounting seat 5, and the lower surface of the mounting seat 5 is installed with a detection head 6. The upper surface of the base plate 1 is fixedly connected with a fixing frame 7, and the lower surface of the fixing frame 7 is fixedly connected with a rotating motor 8. The output shaft of the rotating motor 8 passes through the lower surface of the fixing frame 7 and extends to the top of the fixing frame 7. The output shaft of the rotating motor 8 is fixedly connected with a turntable 9. The upper surface of the turntable 9 is provided with detection positions, and the number of detection positions is four. When the LED moves to the detection position of the turntable 9, the rotating motor 8 is started, and the output shaft of the rotating motor 8 drives the turntable 9 to rotate one detection position. At this time, the LED is located below the detection head 6, and the LED is detected by the detection head 6. The qualified LED is transported by the feeding component 2 to the next process.
[0027] In the embodiment of the present utility model, please refer to Figures 1 to 4 The upper surface of the bottom plate 1 is fixedly connected with a support base 10, the upper surface of the support base 10 is fixedly connected with a second cylinder 11, the output shaft of the second cylinder 11 is fixedly connected with a blanking plate 12, the side of the support base 10 is fixedly connected with a guide plate 13, and the upper surface of the bottom plate 1 is fixedly connected with a receiving box 14. When an LED fails the inspection, the control turntable 9 continues to rotate. When the unqualified LED rotates to the corresponding position of the blanking plate 12, the second cylinder 11 retracts, and the blanking plate 12 moves, driving the unqualified LED to move, so that it falls to the position of the guide plate 13, and slides along the guide plate 13 into the receiving box 14, and then the second cylinder 11 extends to return the blanking plate 12 to its original position.
[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An LED testing and sorting machine, comprising a bottom plate (1), characterized in that: A feeding assembly (2) is installed above the base plate (1), and the feeding assembly (2) comprises a first cylinder (201), the lower surface of the first cylinder (201) is fixedly connected to the upper surface of the base plate (1), the upper end of the first cylinder (201) is fixedly connected to a fixing plate (202), the upper surface of the fixing plate (202) is fixedly connected to a side plate (203), the upper surface of the side plate (203) is fixedly connected to a connecting plate (204), the side surface of the connecting plate (204) is movably connected to a screw rod (205), one end of the screw rod (205) passes through the side surface of the connecting plate (204) and extends to the other side of the connecting plate (204), one end of the screw rod (205) is fixedly connected to a feeding motor (206), and the outer surface of the screw rod (205) is threadedly connected to a feeding plate (207).
2. The LED testing and sorting machine according to claim 1, characterized in that: The number of the feeding assemblies (2) is two, and the two feeding assemblies (2) are arranged in a mirror-symmetrical manner along the central axis of the bottom plate (1).
3. The LED testing and sorting machine according to claim 1, characterized in that: The upper surface of the base plate (1) is fixedly connected with a fixing column (3), the number of the fixing columns (3) is four, and the four fixing columns (3) are divided into groups of two, and the upper surfaces of the two groups of fixing columns (3) are fixedly connected with a slideway (4), and the two slideways (4) are arranged in a mirror-symmetrical manner along the central axis of the base plate (1).
4. The LED testing and sorting machine according to claim 1, characterized in that: The upper surface of the base plate (1) is fixedly connected to a mounting seat (5), and the lower surface of the mounting seat (5) is mounted with a detection head (6).
5. The LED testing and sorting machine according to claim 1, characterized in that: The upper surface of the base plate (1) is fixedly connected to a fixing frame (7), the lower surface of the fixing frame (7) is fixedly connected to a rotating motor (8), the output shaft of the rotating motor (8) passes through the lower surface of the fixing frame (7) and extends to the top of the fixing frame (7), and the output shaft of the rotating motor (8) is fixedly connected to a rotating disk (9).
6. The LED testing and sorting machine according to claim 1, characterized in that: The upper surface of the base plate (1) is fixedly connected to a support seat (10), the upper surface of the support seat (10) is fixedly connected to a second cylinder (11), the output shaft of the second cylinder (11) is fixedly connected to a material discharge plate (12), the side of the support seat (10) is fixedly connected to a material guide plate (13), and the upper surface of the base plate (1) is fixedly connected to a material receiving box (14).
