Cryopreservation tube sorting device
By designing a freezing storage duct sorting device including hopper, sliding and flip and storage devices, the problems of low efficiency and high cost of freezing storage duct are solved, and efficient, accurate sorting and storage of freezing storage ducts are achieved, which is suitable for multiple applications. Types of frozen storage ducts and industrial materials.
Patent Information
- Application Number
- CN202420749768.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing freezing storage steward sorting work relies on manual operations, is inefficient and cost-effective, and the automation device on the market is complex in structure, making it difficult to meet the efficient sorting needs of freezing storage stewards.
A freezing storage tube sorting device including a hopper device, a sliding flip device and a storage device is designed. The awakening anti-stuttering stirring, position detection, visual recognition and a normal contact flip mechanism are used to realize sorting and detection one by one. Sorting of frozen storage ducts of different colors and sizes.
It realizes efficient, accurate sorting and storage of frozen storage ducts, faster speed and higher accuracy. It is suitable for medical and industrial fields, and is widely used in different types of columnar material sorting.
Smart Images

Figure CN222153001U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automated sorting, in particular to a cryopreservation tube sorting device. Background Art
[0002] Large biological laboratories or hospital pathology departments use a large number of biological sample cryotubes every day for the storage of reagents or pathological tissues. Currently, the sorting of most medical cryotubes is mostly done manually, which has many problems in terms of efficiency and accuracy. At the same time, most sorting mechanisms on the market are expensive and complex in structure, and cannot meet the requirements of automated sorting of cryotubes. Therefore, there is an urgent need for an automated device with simple structure and high working efficiency to complete the sorting of cryotubes. Summary of the invention
[0003] Purpose of the utility model: In order to overcome the shortcomings of the background technology, the utility model discloses a cryopreservation tube sorting device.
[0004] Utility model content: The utility model discloses a cryotube sorting device, a hopper device, a sliding and flipping device and a storage device;
[0005] The hopper device comprises:
[0006] The hopper body is penetrated from top to bottom and its inner diameter gradually decreases from top to bottom. Cryopreservation tubes are put in from the top and fall out from the bottom in sequence.
[0007] A wake-up anti-stuck stirring device is placed on top of the hopper body and stirs the interior;
[0008] A position detection device is placed on the hopper body to detect the position of the cryopreservation tube inside it;
[0009] The sliding and flipping device comprises:
[0010] A differential linear drive module is placed on the side of the bottom of the hopper body. The differential linear drive module is connected to a push rod and a baffle plate perpendicular to the hopper body. The push rod is inserted from the side of the hopper body to squeeze and limit the second-to-last cryopreservation tube. The baffle plate extends from the side to the bottom outlet of the hopper body to control the falling of the lowest cryopreservation tube through telescopic movement.
[0011] The visual recognition module is placed on the side of the hopper body, corresponding to the position of the lowest cryotube, and identifies its positive and negative status;
[0012] The constant contact flipping device is placed below the bottom outlet of the hopper body. According to the judgment of the visual recognition module, the position of the cryopreservation tube is adjusted and then dropped into the storage device.
[0013] Furthermore, the hopper body includes an upper and lower part, the upper part is a bucket-shaped falling area, and the lower part is a straight cylindrical transfer area, and the inner diameter of the transfer area is slightly larger than the outer diameter of the cryopreservation tube.
[0014] Furthermore, the wake-up anti-stuck stirring device includes a right-angle motor, a disc and a stirring rod. The stirring rod is placed at the bottom of the disc and extends toward the inside of the hopper body. The right-angle motor drives the disc to rotate, thereby driving the stirring rod to stir inside the hopper body.
[0015] Furthermore, the position detection device is a photoelectric tube or an infrared distance sensor to identify the position of the cryopreservation tube in the hopper body.
[0016] Furthermore, the upper and lower parts of the wall of the cryogenic tube are marked with different colors, and the visual recognition module determines the front and back states of the cryogenic tube by identifying the color markings.
[0017] Furthermore, the constant contact flipping device includes an arc-shaped slide rail, a vertical limit leak hole is provided at the bottom center of the arc-shaped slide rail, the limit leak hole, the bottom outlet of the hopper body and the arc-shaped slide rail are located in the same plane, and there is a vertical deviation between the limit leak hole and the bottom outlet of the hopper body, a flip bin passing through the center of the arc-shaped slide rail is provided in the arc-shaped slide rail, the flip bin is penetrated at both ends, and a flip motor is provided on its side at the center of the arc-shaped slide rail, driven by the flip motor, the flip bin rotates in the arc-shaped slide rail, and keeps one end of the flipping attached to the arc-shaped slide rail; after the frozen tube falls into the flip bin, the flip bin rotates to adjust its posture and falls through the limit leak hole.
[0018] Furthermore, the storage device includes a slide and a storage bin, and the storage bin moves on the slide and stores and transfers the fallen cryotubes.
[0019] Beneficial effects: Compared with the prior art, the advantages of the utility model are: the method of sorting one by one and detecting individually can complete the sorting and storage of cryopreservation tubes; the device has a simple structure, is faster and more accurate than traditional manual sorting; it is also suitable for sorting cryopreservation tubes of different colors and sizes, and is also suitable for sorting all columnar industrial materials, and has a very wide range of applications in medicine and industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a cross-sectional schematic diagram of the constant contact flipping device of the utility model;
[0022] Figure 3 This is a state diagram of the implementation of the constant contact flipping device of the utility model. DETAILED DESCRIPTION
[0023] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0024] like Figure 1 The cryotube sorting device shown includes a hopper device 1, a sliding and flipping device 2 and a storage device 3.
[0025] The hopper device 1 comprises:
[0026] The hopper body 1-1 is penetrated from top to bottom and its inner diameter gradually decreases from top to bottom. The freezing tubes 4 are put in from the top and fall out from the bottom in sequence. The hopper body 1-1 includes two parts, the upper part is a bucket-shaped falling area, and the lower part is a straight cylindrical transfer area. The inner diameter of the transfer area is slightly larger than the outer diameter of the freezing tube 4, so that the freezing tubes 4 can be stacked and stored in the transfer area after falling from the top.
[0027] The wake-up type anti-stuck stirring device 1-2 is placed on the top of the hopper body 1-1 and stirs the inside; a cover body is arranged on the top of the hopper body 1-1, and the wake-up type anti-stuck stirring device 1-2 can be placed on the back of the cover body, including a right-angle motor, a disc and a stirring rod 1-2-1, and the stirring rod 1-2-1 is placed at the bottom of the disc and extends toward the inside of the hopper body 1-1. The right-angle motor drives the disc to rotate, thereby driving the stirring rod 1-2-1 to stir in the hopper body 1-1, and the offset distance of the stirring rod is slightly smaller than the radius of the hopper interface to avoid the freezing tube from getting stuck during the falling process.
[0028] The position detection device 1-3 is a photoelectric tube or an infrared distance sensor, which is placed on the hopper body 1-1 to detect the position of the cryotube 4 inside it, and is mainly used to detect the position of the top of the cryotube in the hopper body. When it is lower than the detection position, the hopper may be empty or the hopper may be stuck. If the hopper is empty, cryotubes can be added or sorting can be completed; if the hopper is stuck, the wake-up anti-stuck stirring device will be activated to ensure that the cryotube falls smoothly from the hopper. This measure not only achieves the purpose of preventing jams, but also minimizes the damage to the sample caused by rotation.
[0029] The sliding and flipping device 2 comprises:
[0030] The differential linear drive module 2-1 is placed on the side of the bottom of the hopper body 1-1. The differential linear drive module 2-1 is connected to a push rod 2-1-1 and a baffle 2-1-2 which are perpendicular to the hopper body 1-1. The push rod 2-1-1 is inserted from the side of the hopper body 1-1 to squeeze and limit the second-to-last cryotube. The baffle 2-1-2 extends from the side to the bottom outlet of the hopper body 1-1 to control the falling of the lowest cryotube through telescopic movement. The linear drive module mainly uses the differential concept when working. When the last cryotube is released, the push rod will act on the cryotube above it to control all the cryotubes above to maintain the current position. The lower baffle is started. Under the action of gravity, the lowest cryotube will fall and the baffle will reset. At this time, the upper push rod is started, and the cryotubes that are still at this time will move downward, thereby achieving the function of screening one by one.
[0031] The visual recognition module 2-2 is placed on the side of the hopper body 1-1, corresponding to the position of the lowest cryotube, to identify its positive and negative states; the visual recognition module is mainly used to identify the state information of the above-mentioned release of the cryotube: because when the cryotube is upright, its upper part is yellow and its lower part is white. Based on this difference, the visual recognition module is installed in the upper half of the cryotube. When yellow is recognized, it is upright; if white is recognized, it is inverted. The recognition information here is communicated with the constant contact flipping device below. It should be noted that the recognition time here should be earlier than the release time in a single cycle, so as to ensure the accuracy of recognition.
[0032] The constant contact flipping device 2-3 is placed below the bottom outlet of the hopper body 1-1, and adjusts the position of the cryopreservation tube according to the judgment of the visual recognition module 2-2, and then drops it to the storage device 3. Specifically, the constant contact flipping device 2-3 includes an arc-shaped slide rail 2-3-1, and a vertical limit leakage hole 2-3-2 is provided at the bottom center of the arc-shaped slide rail 2-3-1. The limit leakage hole 2-3-2, the bottom outlet of the hopper body 1-1 and the arc-shaped slide rail 2-3-1 are located in the same plane, and there is a vertical deviation between the limit leakage hole 2-3-2 and the bottom outlet of the hopper body 1-1, and the arc-shaped slide rail 2-3-1 is provided with a flipping bin 2-3-3 passing through the center of the circle. The two ends of the flipping bin 2-3-3 pass through, and a flipping motor 2-3-4 is provided at the side thereof located at the center of the arc-shaped slide rail 2-3-1. Driven by the flipping motor 2-3-4, the flipping bin 2-3-3 rotates in the arc-shaped slide rail 2-3-1, and one end of the flipping bin 2-3-3 is kept attached to the arc-shaped slide rail 2-3-1; after the cryopreservation tube 4 falls into the flipping bin 2-3-3, the flipping bin 2-3-3 rotates to adjust its posture, and falls from the limiting leak hole 2-3-2.
[0033] like Figure 2As shown, the maximum cross-sectional curvature diameter L1 of the cryogenic tube, the maximum length L2 in the overlapping area between the flip bin and the limit leak hole, and the maximum diameter L3 of the flip bin, the size relationship of each dimension is specified as: L3>L1>L2, which can ensure that when the cryogenic tube falls into the flip bin, it cannot fall into the limit leak hole when the motor does not work.
[0034] The flipping bin shown can be flipped upright or inverted. The specific implementation measures are as follows: when the visual recognition module determines that the released cryotube is upright, the upright flipping function is enabled. Figure 3 As shown in the upright flip: drive the flip bin to rotate clockwise, the cryopreservation tube falls, and then the flip bin rotates counterclockwise to reset; when the above-mentioned visual recognition module determines that the released cryopreservation tube is inverted, the inverted flip function is enabled. Figure 3 As shown in the inverted flip: drive the flip bin, rotate counterclockwise and the cryopreservation tube falls, then the flip tube continues to rotate counterclockwise to reset.
[0035] The storage device 3 includes a slide 3-1 and a storage bin 3-2. The storage bin 3-2 moves on the slide 3-1 and stores and transfers the fallen cryopreservation tubes 4. After completing the storage of a single cryopreservation tube, the slide can first move in the left and right directions under the drive of the motor group. When a row of storage is completed, it will move forward to continue storage, thereby completing the storage. When the storage of 10*10 cryopreservation tubes is completed, the slide is reset and a signal of screening completion is issued.
Claims
1. A cryopreservation tube sorting device, characterized in that: A hopper device (1), a sliding and flipping device (2) and a storage device (3); The hopper device (1) comprises: The hopper body (1-1) is penetrated from top to bottom and its inner diameter gradually decreases from top to bottom. The cryopreservation tubes (4) are put in from the top and fall out from the bottom in sequence. A wake-up anti-stuck stirring device (1-2) is placed on the top of the hopper body (1-1) and stirs the inside; A position detection device (1-3) is placed on the hopper body (1-1) to detect the position of the cryopreservation tube (4) inside the hopper body; The sliding and flipping device (2) comprises: A differential linear drive module (2-1) is disposed on the side of the bottom of the hopper body (1-1), the differential linear drive module (2-1) being connected to a push rod (2-1-1) and a baffle (2-1-2) perpendicular to the hopper body (1-1), the push rod (2-1-1) being inserted from the side of the hopper body (1-1) to squeeze and limit the second-to-last cryopreservation tube, the baffle (2-1-2) extending from the side to the bottom outlet of the hopper body (1-1), and controlling the falling of the lowest cryopreservation tube through telescopic movement; A visual recognition module (2-2) is disposed on the side of the hopper body (1-1), corresponding to the position of the lowest cryopreservation tube, and identifies its front and back states; The constant contact turning device (2-3) is placed below the bottom outlet of the hopper body (1-1), and adjusts the position of the cryopreservation tube according to the judgment of the visual recognition module (2-2) and then drops it to the storage device (3).
2. The cryotube sorting device according to claim 1, characterized in that: The hopper body (1-1) comprises an upper and lower part, the upper part being a bucket-shaped falling area, and the lower part being a straight cylindrical transfer area, the inner diameter of the transfer area being slightly larger than the outer diameter of the cryopreservation tube (4).
3. The cryotube sorting device according to claim 1, characterized in that: The wake-up anti-stuck stirring device (1-2) comprises a right-angle motor, a disc and a stirring rod (1-2-1); the stirring rod (1-2-1) is placed at the bottom of the disc and extends into the interior of the hopper body (1-1); the right-angle motor drives the disc to rotate, thereby driving the stirring rod (1-2-1) to stir in the hopper body (1-1).
4. The cryotube sorting device according to claim 1, characterized in that: The position detection device (1-3) is a photoelectric tube or an infrared distance sensor, which identifies the position of the cryopreservation tube (4) in the hopper body (1-1).
5. The cryotube sorting device according to claim 1, characterized in that: The upper and lower parts of the wall of the cryotube (4) are marked with different colors, and the visual recognition module (2-2) determines the front and back state of the cryotube (4) by recognizing the color markings.
6. The cryotube sorting device according to claim 1, characterized in that: The constant contact turning device (2-3) comprises an arc-shaped slide rail (2-3-1), a vertical limit leakage hole (2-3-2) is provided at the bottom center of the arc-shaped slide rail (2-3-1), the limit leakage hole (2-3-2), the bottom outlet of the hopper body (1-1) and the arc-shaped slide rail (2-3-1) are located in the same plane, and there is a vertical deviation between the limit leakage hole (2-3-2) and the bottom outlet of the hopper body (1-1), a turning bin (2-3-3) passing through the center of the circle of the arc-shaped slide rail (2-3-1), and the The flipping bin (2-3-3) is penetrated at both ends, and a flipping motor (2-3-4) is provided at the side thereof located at the center of the arc-shaped slide rail (2-3-1); driven by the flipping motor (2-3-4), the flipping bin (2-3-3) rotates in the arc-shaped slide rail (2-3-1), and one end of the flipping bin (2-3-3) is kept attached to the arc-shaped slide rail (2-3-1); after the cryopreservation tube (4) falls into the flipping bin (2-3-3), the flipping bin (2-3-3) rotates to adjust its posture and falls from the limit leakage hole (2-3-2).
7. The cryotube sorting device according to claim 1, characterized in that: The storage device (3) comprises a slide (3-1) and a storage bin (3-2); the storage bin (3-2) moves on the slide (3-1) and stores and transfers fallen cryotubes (4).
