Shaft part cleaning machine

Abstract

The utility model provides a shaft part cleaning machine which comprises a cleaning box body, the cleaning box body comprises a positioning cleaning bin, an oil pump bin, a fan bin and an electrostatic bin, the oil pump bin is located below the cleaning bin, the electrostatic bin is located above the fan bin, and the cleaning box body is provided with a box door for opening and closing the cleaning bin; the positioning cleaning assembly comprises an upper positioning seat and a lower positioning seat, the lower positioning seat is communicated with a lower oil discharging pipe, and an oil liquid spraying mechanism is further fixed to the side wall of the cleaning bin; the oil pump assembly comprises a cleaning pump fixed on the cleaning box and an oil return pump fixed on the oil return box; and the electrostatic oil mist purifier is fixed in the electrostatic bin, and a square hole communicated with the cleaning bin is formed in the electrostatic bin. The cleaning machine is simple in structure, shaft parts can be quickly and thoroughly cleaned, air pollution is small, and cleaning oil can be recycled.

Description

Technical Field

[0001] The utility model belongs to the field of shaft parts cleaning, and in particular relates to a shaft parts cleaning machine. Background Art

[0002] As a key component in mechanical systems, shaft parts (such as gear shafts) play an important role in transmission, rotation and power transmission. Their design and performance directly affect the efficiency and reliability of mechanical equipment. Traditional shaft parts cleaning devices have some problems, including but not limited to poor cleaning effect, long cleaning cycle, easy to cause contamination, etc.

[0003] Currently known cleaning devices are usually difficult to clean the inner hole and external gear of shaft parts at the same time, and often cause pollution during the cleaning process. In addition, some cleaning devices fail to effectively absorb the oil mist generated during the cleaning process, resulting in environmental pollution and equipment maintenance problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a shaft parts cleaning machine, which has a simple structure, can quickly and thoroughly clean shaft parts, has little air pollution, and the cleaning oil can be recycled and reused.

[0005] To achieve the above purpose, the utility model adopts the following technical solution: a shaft parts cleaning machine, comprising:

[0006] A cleaning box, the cleaning box comprising a positioning cleaning compartment, an oil pump compartment, a fan compartment and an electrostatic compartment, the oil pump compartment is located below the cleaning compartment, the fan compartment is located above the oil pump compartment, the electrostatic compartment is located above the fan compartment, and the cleaning box has a door for opening and closing the cleaning compartment;

[0007] A positioning cleaning assembly, comprising an upper positioning seat and a lower positioning seat, wherein the upper positioning seat and the lower positioning seat are both fixed on the side wall of the cleaning chamber, the upper positioning seat is connected to an upper oil inlet pipe, the lower positioning seat is connected to a lower oil drain pipe, and an oil spraying mechanism is also fixed on the side wall of the cleaning chamber;

[0008] An oil pump assembly, the oil pump assembly comprising a cleaning pump fixed on the cleaning tank and an oil return pump fixed on the oil return tank, the cleaning tank is connected to the oil spray mechanism and the upper oil inlet pipe through a pipeline, and the oil return tank is connected to the lower oil discharge pipe in the cleaning bin through a pipeline;

[0009] An air-drying fan, the air-drying fan is connected to the cleaning chamber through an air-drying pipe;

[0010] An electrostatic oil mist purifier is fixed in an electrostatic bin, and a square hole communicating with a cleaning bin is provided in the electrostatic bin.

[0011] Furthermore, a mounting plate is fixed on the side wall of the cleaning bin, a connecting bracket is fixed on the mounting plate, a push rod cylinder is fixed on the horizontal plate of the connecting bracket, a guide rail is fixed on the vertical plate of the connecting bracket, an L-shaped plate is slidably connected to the guide rail, the top of the L-shaped plate is fixedly connected to the cylinder rod of the push rod cylinder, and the upper positioning seat is fixedly connected to the L-shaped plate.

[0012] Furthermore, the side wall of the cleaning chamber is inclined, and the inclination angle is 15 degrees.

[0013] Furthermore, the upper positioning seat includes an upper pipe joint fixed on the L-shaped plate, an upper positioning head is rotatably connected to the upper pipe joint, and the upper positioning head is communicated with the upper pipe joint; the lower positioning seat includes a lower pipe joint fixed at the bottom of the cleaning bin, a lower positioning head is rotatably connected to the lower pipe joint, and the lower positioning head is communicated with the lower pipe joint; the upper pipe joint is connected to the upper oil inlet pipe, and the lower pipe joint is connected to the lower oil drain pipe.

[0014] Furthermore, a conical hole is provided in each of the upper positioning head and the lower positioning head.

[0015] Furthermore, the oil spray mechanism includes a linear module, a spray block is connected to the moving block of the linear module, an oil hole is opened on the top of the spray block, a spray hole connected to the oil hole is opened on the side of the spray block, and a nozzle is fixedly connected to the spray hole.

[0016] Furthermore, the side walls of the upper positioning head and the lower positioning head are both provided with a plurality of long grooves.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] 1. The cleaning machine has a simple structure and can clean shaft parts quickly and thoroughly, with little air pollution, and the cleaning oil can be recycled and reused;

[0019] 2. Since an air-drying fan is provided, the product can be quickly dried by the air-drying fan after cleaning, so that the cleaning oil can be further recycled;

[0020] 3. The oil spray mechanism is connected to the linear module, so it can be lifted and lowered reciprocatingly, so that there is no dead angle when cleaning the product, and thorough cleaning can be achieved; BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional diagram of the utility model;

[0022] Figure 2This is a three-dimensional diagram of the utility model (after removing the box door);

[0023] Figure 3 For this utility model Figure 1 Structural diagram of another direction;

[0024] Figure 4 It is a structural diagram of another direction of the utility model;

[0025] Figure 5 This is a structural diagram of the positioning and cleaning component of the utility model;

[0026] Figure 6 It is a schematic diagram of the oil spraying mechanism of the utility model;

[0027] In the figure: 1. Cleaning chamber; 2. Oil pump chamber; 3. Fan chamber; 4. Electrostatic chamber; 5. Shaft parts; 6. Upper positioning seat; 7. Lower positioning seat; 8. Upper oil inlet pipe; 9. Lower oil outlet pipe; 10. Oil spray mechanism; 11. Oil return pump; 12. Cleaning pump; 13. Oil return tank; 14. Air drying fan; 15. Electrostatic oil mist purifier; 16. Mounting plate; 17. Connecting bracket; 18. Push rod cylinder; 19. Guide rail; 20. L-shaped plate; 21. Upper pipe joint; 22. Upper positioning head; 23. Lower pipe joint; 24. Lower positioning head; 25. Conical hole; 26. Linear module; 27. Spray block; 28. Nozzle; 29. ​​Long slot; 30. Square hole; 31. Air drying pipe; DETAILED DESCRIPTION

[0028] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0029] like Figure 1-6 As shown, the embodiment of the utility model provides a shaft parts cleaning machine, comprising:

[0030] A cleaning box, the cleaning box comprising a positioning cleaning bin 1, an oil pump bin 2, a fan bin 3 and an electrostatic bin 4, the oil pump bin 2 being located below the cleaning bin 1, the fan bin 3 being located above the oil pump bin 2, the electrostatic bin 4 being located above the fan bin 3, and the cleaning box having a door for opening and closing the cleaning bin 1;

[0031] A positioning cleaning assembly, comprising an upper positioning seat 6 and a lower positioning seat 7, both of which are fixed on the side wall of the cleaning chamber 1, an upper oil inlet pipe 8 is connected to the upper positioning seat 6, and a lower oil drain pipe 9 is connected to the lower positioning seat 7, and an oil spraying mechanism 10 is also fixed on the side wall of the cleaning chamber 1;

[0032] An oil pump assembly, the oil pump assembly comprising a cleaning pump 12 fixed on the cleaning tank, and an oil return pump 11 fixed on the oil return tank 13, the cleaning tank is connected to the oil spray mechanism 10 and the upper oil inlet pipe 8 through a pipeline, and the oil return tank 13 is connected to the lower oil discharge pipe 9 in the cleaning chamber 1 through a pipeline;

[0033] An air-drying fan 14, the air-drying fan 14 is connected to the cleaning chamber 1 through an air-drying pipe;

[0034] An electrostatic oil mist purifier 15 is fixed in the electrostatic bin 4 , and the electrostatic bin 4 is provided with a square hole connected to the cleaning bin 1 .

[0035] The process of the utility model when in use is as follows: first, the door of the cleaning box is opened, and the shaft parts 5 are positioned by the positioning cleaning component. Specifically, the positioning is carried out by the upper positioning seat 6 and the lower positioning seat 7. After the shaft parts 5 are positioned, the cleaning operation of the shaft parts 5 can be carried out. Specifically, when cleaning, the oil pump assembly is started, and the cleaning pump 12 starts to extract the cleaning oil in the cleaning box, and then pumps it to the oil spraying mechanism 10 and the upper oil inlet pipe 8. The oil spraying mechanism 10 starts to spray the surface of the shaft parts 5, and the upper oil inlet pipe 8 also sprays oil into the part surface, thereby achieving the cleaning of the part surface and the part inner hole. During the cleaning process, a large amount of oil mist will be generated. At this time, the electrostatic oil mist purifier 15 (the existing structure can be directly purchased on the market) absorbs the oil mist. At the same time, part of the remaining oil is recovered through the recovery pipeline connected in the cleaning bin 1 and the lower oil drain pipe 9, and is pumped back into the return oil tank 13 through the return oil pump 11. The cleaning tank and the oil return tank 13 are both connected to the centralized oil supply system. The oil in the oil return tank 13 is finally extracted and filtered by the centralized oil supply system (not shown). Finally, the centralized system discharges the filtered oil back into the cleaning tank. After the shaft parts 5 are cleaned, the air drying fan 14 is started to air dry the shaft parts 5, and finally the air-dried parts can be taken out.

[0036] Further, a mounting plate 16 is fixed on the side wall of the cleaning chamber 1, a connecting bracket 17 is fixed on the mounting plate 16, a push rod cylinder 18 is fixed on the horizontal plate of the connecting bracket 17, a guide rail 19 is fixed on the vertical plate of the connecting bracket 17, an L-shaped plate 20 is slidably connected to the guide rail 19, the top of the L-shaped plate 20 is fixedly connected to the cylinder rod of the push rod cylinder 18, and the upper positioning seat 6 is fixedly connected to the L-shaped plate 20. Specifically, a connecting bracket 17 is fixed on the side wall of the cleaning chamber 1 through the mounting plate 16, and the push rod cylinder 18 on the connecting bracket 17 can push the upper positioning seat 6 to move up and down, so that when the shaft parts 5 are positioned, they can make way, which is convenient for the rapid positioning of the shaft parts 5.

[0037] Furthermore, the side wall of the cleaning bin 1 is tilted at an angle of 15 degrees. Specifically, in order to facilitate the operator to operate and to facilitate loading, the side wall of the cleaning bin 1 is tilted at an angle of 15 degrees.

[0038] Further, the upper positioning seat 6 includes an upper pipe joint 21 fixed on the L-shaped plate 20, an upper positioning head 22 is rotatably connected in the upper pipe joint 21, and the upper positioning head 22 is connected to the upper pipe joint 21, and the lower positioning seat 7 includes a lower pipe joint 23 fixed at the bottom of the cleaning chamber 1, a lower positioning head 24 is rotatably connected in the lower pipe joint 23, and the lower positioning head 24 is connected to the lower pipe joint 23, the upper pipe joint 21 is connected to the upper oil inlet pipe 8, and the lower pipe joint 23 is connected to the lower oil discharge pipe 9. Specifically, the upper positioning head 22 of the utility model is rotatably connected to the upper pipe joint 21 through a bearing, and similarly, the lower positioning head 24 is also rotatably connected to the lower pipe joint 23 through a bearing, so after the parts are positioned, it can be rotated, and during the spraying process, it will rotate under the impact of the oil, so that there is no dead angle when cleaning shaft parts, and the cleaning is more thorough.

[0039] Furthermore, a tapered hole 25 is provided in each of the upper positioning head 22 and the lower positioning head 24. Specifically, the tapered hole 25 is provided in the upper positioning head 22 and the lower positioning head 24 of the utility model, so that the shaft parts can be guided when being positioned, and even if there are errors at the two ends of the shaft, accurate positioning can be achieved.

[0040] Furthermore, the oil spray mechanism 10 includes a linear module 26, a spray block 27 is connected to the moving block of the linear module 26, an oil hole is provided on the top of the spray block 27, a spray hole connected to the oil hole is provided on the side of the spray block 27, and a nozzle 28 is fixedly connected to the spray hole. Specifically, the spray mechanism of the utility model is a linear module 26, so that reciprocating movement can be achieved, wherein the oil hole passing through the spray block 27 can enable a plurality of nozzles 28 to be connected thereto, wherein the angle of the nozzle 28 should be misaligned with the center line of the product, so that the impact force of the oil can drive the product to rotate.

[0041] Furthermore, the side walls of the upper positioning head 22 and the lower positioning head 24 are provided with a plurality of long grooves 29. By providing the long grooves, the shaft parts 5 can have a certain degree of ductility when being positioned, and will not be damaged due to excessive thrust of the push rod gas rod.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A shaft parts cleaning machine, It is characterized in that include: A cleaning box, the cleaning box comprising a positioning cleaning compartment, an oil pump compartment, a fan compartment and an electrostatic compartment, the oil pump compartment is located below the cleaning compartment, the fan compartment is located above the oil pump compartment, the electrostatic compartment is located above the fan compartment, and the cleaning box has a door for opening and closing the cleaning compartment; A positioning cleaning assembly, comprising an upper positioning seat and a lower positioning seat, wherein the upper positioning seat and the lower positioning seat are both fixed on the side wall of the cleaning chamber, the upper positioning seat is connected to an upper oil inlet pipe, the lower positioning seat is connected to a lower oil drain pipe, and an oil spraying mechanism is also fixed on the side wall of the cleaning chamber; An oil pump assembly, the oil pump assembly comprising a cleaning pump fixed on the cleaning tank and an oil return pump fixed on the oil return tank, the cleaning tank is connected to the oil spray mechanism and the upper oil inlet pipe through a pipeline, and the oil return tank is connected to the lower oil discharge pipe in the cleaning bin through a pipeline; An air-drying fan, the air-drying fan is connected to the cleaning chamber through an air-drying pipe; An electrostatic oil mist purifier is fixed in an electrostatic bin, and a square hole communicating with a cleaning bin is provided in the electrostatic bin.

2. A shaft parts cleaning machine according to claim 1, Features: A mounting plate is fixed on the side wall of the cleaning bin, a connecting bracket is fixed on the mounting plate, a push rod cylinder is fixed on the horizontal plate of the connecting bracket, a guide rail is fixed on the vertical plate of the connecting bracket, an L-shaped plate is slidably connected to the guide rail, the top of the L-shaped plate is fixedly connected to the cylinder rod of the push rod cylinder, and the upper positioning seat is fixedly connected to the L-shaped plate.

3. A shaft parts cleaning machine according to claim 2, Features: The side wall of the cleaning chamber is inclined at an angle of 15 degrees.

4. A shaft parts cleaning machine according to claim 3, Features: The upper positioning seat includes an upper pipe joint fixed on the L-shaped plate, an upper positioning head is rotatably connected to the upper pipe joint, and the upper positioning head is communicated with the upper pipe joint. The lower positioning seat includes a lower pipe joint fixed at the bottom of the cleaning bin, a lower positioning head is rotatably connected to the lower pipe joint, and the lower positioning head is communicated with the lower pipe joint. The upper pipe joint is connected to the upper oil inlet pipe, and the lower pipe joint is connected to the lower oil drain pipe.

5. A shaft parts cleaning machine according to claim 4, Features: A conical hole is provided in each of the upper positioning head and the lower positioning head.

6. A shaft parts cleaning machine according to claim 5, Features: The oil spray mechanism includes a linear module, a spray block is connected to the moving block of the linear module, an oil hole is opened on the top of the spray block, a spray hole connected to the oil hole is opened on the side of the spray block, and a nozzle is fixedly connected to the spray hole.

7. A shaft parts cleaning machine according to claim 6, Features: The side walls of the upper positioning head and the lower positioning head are both provided with a plurality of long grooves.

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