Slitting device for steel wire rope

By designing a wire rope slitting device with an adjusting brush, the problem of burrs and iron breaks scratching workers' hands during the wire rope slitting process is solved, and a more efficient and safe slitting process is achieved.

CN222153752UActive Publication Date: 2024-12-13HENAN JIGANG METAL PROD TECH CO LTD
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Patent Information

Application Number
CN202420804373.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-13
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

During the slitting process of existing wire rope slitting devices, burrs or iron crushing on the surface of the wire rope can easily scratch workers' hands, affecting work efficiency and output.

Method used

A wire rope slitting device including a slitting structure, a front end brush and a rear end brush of the conveying structure is designed. The belt and gear system are driven by a two-way motor to rotate the conveying roller, drive the brush to adjust the spacing, and remove burrs and iron on the wire rope. Broken and adjust the brush position by turning the handle to ensure cleaning and cutting.

Benefits of technology

Effectively prevents workers' hand scratches, improves the safety and efficiency of wire rope slitting, and ensures the continuity and quality of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel wire rope slitting, in particular to a slitting device for a steel wire rope, which comprises a slitting structure, a front end brush and a rear end brush of a conveying structure, and the two sides of the upper end of a base in the slitting structure are connected with the conveying structure through bolts. A front-end brush and a rear-end brush are connected to the left side and the right side of a cutting box in the slitting structure at a certain interval through bolts, lower-end inserting rods at the lower ends of brushes on the two sides in the front-end brush are inserted into the hollow positions of the upper ends of lower-end supporting rods, the two sides of each lower-end inserting rod are welded to lower-end sliding rods, and the lower-end sliding rods are inserted into sliding grooves. One side of a rotating handle in the front-end brush is inserted into the center of a lower-end inserting rod, a bidirectional motor rotates a side gear through a belt to enable an upper-end gear to rotate, and the upper-end gear drives a conveying roller to convey a steel wire rope during rotation. The distance between the brushes on the two sides can be adjusted to adapt to steel wire ropes with different thicknesses by rotating the rotating handle in the lower end inserting rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire rope slitting, in particular to a steel wire rope slitting device. Background Art

[0002] Steel wire rope is a spiral steel wire bundle twisted together with steel wires that meet the requirements of mechanical properties and geometric dimensions according to certain rules. Steel wire rope is composed of steel wire, rope core and lubricating grease. Steel wire rope is first twisted into strands by multiple layers of steel wires, and then twisted into a spiral rope with a certain number of strands around the rope core. In material handling machinery, it is used for lifting, traction, tensioning and carrying. Steel wire rope has high strength, light weight, stable operation, not easy to break suddenly, and reliable operation.

[0003] Patent No.: CN214977386U, the utility model provides a wire rope slitting device, including a pay-off wheel, a meter counter, a cutter, a take-up wheel and a take-up drive device; wherein, there are multiple pay-off wheels, all used for winding steel wire, the steel wire on the pay-off wheel is wound around the take-up wheel after passing through the meter counter, and the take-up drive device drives the take-up wheel to rotate around the axis; the cutter is provided between the meter counter and the take-up wheel, the meter counter is used to measure the length of the steel wire wound on the take-up wheel, and the cutter is used to cut the steel wire. The utility model provides a wire rope slitting device, so that the steel wire rope is wound around the take-up wheel after being measured by the meter counter, and the steel wire rope is cut off after reaching a predetermined length. In addition, by setting a crossbeam that can move up and down, as well as a fixed lifting arm and a movable lifting arm, the take-up wheel can be clamped and released, which is convenient for replacing the take-up wheel and improving the take-up efficiency.

[0004] However, in the existing wire rope slitting device, some burrs or iron fragments on the surface of the wire rope after processing during the slitting process can easily scratch the hands of workers, thereby reducing the work efficiency of the workers and affecting the output.

[0005] Therefore, in order to solve the above problems, a slitting device for a wire rope is proposed. Utility Model Content

[0006] The utility model aims to provide a slitting device for steel wire ropes, so as to solve the problem in the prior art mentioned in the above background technology that the surface of steel wire ropes has burrs and dirt after processing, which can easily scratch the hands of workers.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slitting device for wire rope, comprising: a slitting structure, a front brush and a rear brush of a conveying structure, the upper ends of the base in the slitting structure are connected to the conveying structure with bolts on both sides, the left and right sides of the cutting box in the slitting structure are connected to the front brush and the rear brush with bolts at a distance, the lower end plug rods of the lower ends of the brushes on both sides of the front brush are inserted into the hollow part of the upper end of the lower support rod, the two sides of the lower end plug rod are welded to the lower end sliding rod, the lower end sliding rod is inserted into the slide groove, and one side of the rotating handle in the front brush is inserted into the center of the lower end plug rod.

[0008] Preferably, the upper end of the base in the cutting structure is connected to the storage groove with bolts, the upper end of one side of the storage groove is connected to the entrance with bolts, the center side of the upper end of the base is connected to the cutting box with bolts, and the upper end of the cutting box is connected to the cutting structure with bolts.

[0009] Preferably, the upper end of the lower end seat in the conveying structure is connected to the lower end of the lower end rod with bolts, the upper end of the lower end rod is connected to the lower end of the motor slot with bolts, the motor slot is hollow inside, and the hollow inside of the motor slot is bolted to the bidirectional motor.

[0010] Preferably, the upper end of the motor slot is connected to the lower end of the upper rod with bolts, the two sides of the bidirectional motor are connected to the side gears with belts, the two sides of the upper end of the upper rod are connected to the side gears with bolts, the side gears are movably connected with the gears on the outside of the upper gear, the upper end of the upper gear is connected to the conveying roller with bolts, and the conveying roller is connected in the roller slot with bolts.

[0011] Preferably, the upper end of the lower support rod in the front brush is hollow to form a slide groove, and the lower end plug rod welded to the lower ends of the brushes on both sides is inserted into the slide groove, the two sides of the lower end plug rod are welded to the rear end of the lower end slide rod, and the front and rear ends of the lower end plug rod are hollow, and the hollow parts of the front and rear ends of the lower end plug rod are rotatably connected to one side of the rotating handle.

[0012] Preferably, the upper end of the support rod in the rear end brush is connected to the connecting block with bolts, the four sides of the upper end of the connecting block are connected to the lower ends of the four side brackets with bolts, the upper ends of the four side brackets are welded to the lower end of the upper end block, and the upper end of the upper end block is connected to the lower end of the lower end brush with bolts.

[0013] Preferably, the upper brush at the upper end of the lower brush is inserted and connected with a threaded rod, the upper end of the upper brush has circular hollows on both sides of the center, the lower end of the rotating rod is inserted into the circular hollow of the upper brush, a gear belt is put on the outside of the rotating rod, and the rotating rod is connected with the gear belt to the upper end of the threaded rod inserted into the lower brush and the upper brush.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the utility model can use a bidirectional motor to rotate the side gear with a belt to rotate the upper gear, and the upper gear drives the conveying roller to convey the wire rope when rotating, and the brushes on both sides can adjust the spacing to adapt to wire ropes of different thicknesses by rotating the handle in the lower end insertion rod, and the spacing between the lower brush and the upper brush can be adjusted by rotating the rotating rod on both sides of the center of the upper brush so that the gear belt drives the threaded rod to rotate, so that the lower brush and the upper brush can brush the burrs or iron fragments at the upper and lower ends of the wire rope.

[0015] 1. The utility model is provided with a lower end seat, a lower end rod, a motor slot, a bidirectional motor, a belt, an upper end rod, a side gear, an upper end gear, a conveying roller and a roller slot. The rotation of the bidirectional motor inside the motor slot can drive the belts on both sides to rotate, and the belts are driven to rotate by the bidirectional motor to rotate the side gears. When the side gears rotate, the upper end gears are driven to rotate the conveying rollers and convey the wire rope.

[0016] 2. The utility model is provided with a lower support rod, a slide groove, brushes on both sides, a lower plug rod, a lower sliding rod, a rotating handle, a support rod, a connecting block, four-side brackets, an upper block, a lower brush, an upper brush, a threaded rod, a rotating rod and a gear belt. The lower end sliders in the brushes on both sides slide in the slide groove so that the brushes on both sides can be adjusted to a spacing. The rotating handle is rotated in the lower plug rod to shrink the brushes on both sides inward to adjust the spacing and clean the wire rope. The rotating rods on both sides of the upper end of the upper brush are rotated so that the gear belt can be rotated on the threaded rod so that the spacing between the lower brush and the upper brush can be adjusted to clean the wire rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic side cross-sectional view of the structure of the utility model;

[0018] Figure 2 It is a schematic side cross-sectional view of the structure of the transmission structure of the utility model;

[0019] Figure 3 It is a front view cross-sectional schematic diagram of the structure of the front end brush of the utility model;

[0020] Figure 4 It is a schematic side cross-sectional view of the structure of the rear end brush of the utility model.

[0021] In the figure: 1. Cutting structure; 101. Base; 102. Storage slot; 103. Entrance; 104. Cutting box; 105. Cutting structure; 2. Conveying structure; 201. Lower end seat; 202. Lower end rod; 203. Motor slot; 204. Bidirectional motor; 205. Belt; 206. Upper end rod; 207. Side gear; 208. Upper end gear; 209. Conveying roller; 210. Roller Groove; 3, front brush; 301, lower support rod; 302, slide groove; 303, brushes on both sides; 304, lower plug rod; 305, lower slide rod; 306, rotating handle; 4, rear brush; 401, support rod; 402, connecting block; 403, four-side bracket; 404, upper block; 405, lower brush; 406, upper brush; 407, threaded rod; 408, rotating rod; 409, gear belt. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 , an embodiment provided by the utility model:

[0024] A slitting device for a wire rope comprises: a slitting structure 1, a front end brush 3 and a rear end brush 4 of a conveying structure 2, the upper ends of a base 101 in the slitting structure 1 are connected to the conveying structure 2 by bolts on both sides, the left and right sides of a cutting box 104 in the slitting structure 1 are connected to the front end brush 3 and the rear end brush 4 by bolts at a distance, the lower end plug rods 304 at the lower ends of the brushes 303 on both sides of the front end brush 3 are inserted into the hollow part of the upper end of the lower end support rod 301, the lower end plug rods 304 are welded to the lower end slide rods 305 on both sides, the lower end slide rods 305 are inserted into the slide groove 302, and one side of a rotating handle 306 in the front end brush 3 is inserted into the center of the lower end plug rod 304.

[0025] Furthermore, the upper end of the base 101 in the cutting structure 1 is connected to the storage groove 102 by bolts, the upper end of one side of the storage groove 102 is connected to the entrance 103 by bolts, the center side of the upper end of the base 101 is connected to the cutting box 104 by bolts, and the upper end of the cutting box 104 is connected to the cutting structure 105 by bolts. The storage groove 102 is used to recover the cut steel wire rope, and the cutting structure 105 is used to cut the steel wire rope.

[0026] Furthermore, the upper end of the lower end seat 201 in the conveying structure 2 is bolted to the lower end of the lower end rod 202, and the upper end of the lower end rod 202 is bolted to the lower end of the motor slot 203. The motor slot 203 is hollow inside, and the hollow inside of the motor slot 203 is bolted to the bidirectional motor 204. The motor slot 203 is used to place the bidirectional motor 204.

[0027] Furthermore, the upper end of the motor slot 203 is bolted to the lower end of the upper rod 206, and the two sides of the bidirectional motor 204 are connected to the side gears 207 with belts 205. The two sides of the upper end of the upper rod 206 are bolted to the side gears 207, and the side gears 207 are movably connected with the gears on the outside of the upper gear 208. The upper end of the upper gear 208 is bolted to the conveying roller 209, and the conveying roller 209 is bolted in the roller slot 210. The belts 205 on both sides of the bidirectional motor 204 are used to rotate the side gears 207, and the side gears 207 are movably connected to the upper gear 208 to rotate the conveying roller 209 at the upper end of the upper gear 208.

[0028] Furthermore, the upper end of the lower support rod 301 in the front brush 3 is hollow to form a slide groove 302, and the lower end plug rod 304 welded to the lower ends of the brushes 303 on both sides is inserted into the slide groove 302, and the two sides of the lower end plug rod 304 are welded to the rear end of the lower end slide rod 305, and the front and rear ends of the lower end plug rod 304 are hollow, and the hollow parts of the front and rear ends of the lower end plug rod 304 are rotatably connected to one side of the rotating handle 306. The slide groove 302 is used to allow the lower end slide rod 305 to be embedded therein, so that the brushes 303 on both sides can slide in the lower end slide rod 305, and the rotating handle 306 is inserted into the hollow parts of the front and rear ends of the lower end plug rod 304 to enable the rotating handle 306 to be adjusted to the required spacing for cleaning the wire rope.

[0029] Furthermore, the upper end of the support rod 401 in the rear end brush 4 is connected to the connecting block 402 with bolts, the four sides of the upper end of the connecting block 402 are connected to the lower ends of the four side brackets 403 with bolts, the upper ends of the four side brackets 403 are welded to the lower end of the upper end block 404, and the upper end of the upper end block 404 is connected to the lower end of the lower end brush 405 with bolts. The four side brackets 403 on the four sides of the upper end of the connecting block 402 are used to support the upper end block 404 so that the upper end block 404 will not be skewed.

[0030] Furthermore, the upper brush 406 at the upper end of the lower brush 405 is inserted and connected with a threaded rod 407, and the upper brush 406 has circular hollows on both sides of the center of the upper end, and the lower end of the rotating rod 408 is inserted into the circular hollow of the upper brush 406. A gear belt 409 is put on the outside of the rotating rod 408, and the rotating rod 408 is connected to the upper end of the threaded rod 407 inserted into the lower brush 405 and the upper brush 406 by the gear belt 409. The threaded rod 407 is inserted into the circular hollows at the four corners of the lower brush 405 and the upper brush 406 to enable the rotating rod 408 to adjust the distance, and the gear belt 409 put on the outside of the rotating rod 408 is used to enable the upper end of the threaded rod 407 to rotate when the rotating rod 408 rotates.

[0031] Working principle: when in use, turn on the bidirectional motor 204 to rotate the conveying roller 209, and rotate the rotating rods 408 on both sides of the upper end of the upper brush 406. When the rotating rods 408 rotate, the threaded rods 407 are rotated to adjust the distance between the lower brush 405 and the upper brush 406. After the cutting structure 105 is started to make the cutting structure work, the rotating handles 306 on both sides of the lower support rod 301 are rotated to adjust the brushes 303 on both sides to the required distance, and then the wire rope is put into the conveying roller 209 so that the wire rope passes through the conveying roller 209 and enters between the lower brush 405 and the upper brush 406 to brush the burrs and iron fragments on the outside of the wire rope. The washed wire rope enters the cutting structure 105 for cutting, and after being washed twice by the brushes 303 on both sides that have been adjusted by the rotating handles 306, it enters the storage groove 102 through the conveying roller 209 for storage.

[0032] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.

Claims

1. A slitting device for a steel wire rope, comprising: The slitting structure (1), the conveying structure (2), the front brush (3) and the rear brush (4) are characterized in that: the upper ends of the base (101) in the slitting structure (1) are connected to the conveying structure (2) by bolts on both sides, the left and right sides of the cutting box (104) in the slitting structure (1) are connected to the front brush (3) and the rear brush (4) by bolts at a distance, the lower end plug rods (304) at the lower ends of the brushes (303) on both sides of the front brush (3) are inserted into the hollow part of the upper end of the lower support rod (301), the two sides of the lower end plug rod (304) are welded to the lower end slide rod (305), the lower end slide rod (305) is inserted into the slide groove (302), and one side of the rotating handle (306) in the front brush (3) is inserted into the center of the lower end plug rod (304).

2. A wire rope slitting device according to claim 1, characterized in that: The upper end of the base (101) in the cutting structure (1) is connected to the storage groove (102) by bolts, the upper end of one side of the storage groove (102) is connected to the entrance (103) by bolts, the center side of the upper end of the base (101) is connected to the cutting box (104) by bolts, and the upper end of the cutting box (104) is connected to the cutting structure (105) by bolts.

3. A wire rope slitting device according to claim 1, characterized in that: The upper end of the lower end seat (201) in the conveying structure (2) is connected to the lower end of the lower end rod (202) by bolts, and the upper end of the lower end rod (202) is connected to the lower end of the motor slot (203) by bolts. The motor slot (203) is hollow inside, and the hollow inside of the motor slot (203) is connected to the bidirectional motor (204) by bolts.

4. A wire rope slitting device according to claim 3, characterized in that: The upper end of the motor slot (203) is connected to the lower end of the upper rod (206) by bolts, the two sides of the bidirectional motor (204) are connected to the side gears (207) by belts (205), the two sides of the upper end of the upper rod (206) are connected to the side gears (207) by bolts, the side gears (207) are movably connected to the gears on the outer side of the upper gear (208) by gears, the upper end of the upper gear (208) is connected to the conveying roller (209) by bolts, and the conveying roller (209) is connected in the roller slot (210) by bolts.

5. A wire rope slitting device according to claim 1, characterized in that: The upper end of the lower support rod (301) in the front brush (3) is hollow to form a slide groove (302), and the lower end plug rod (304) welded to the lower ends of the brushes (303) on both sides is inserted into the slide groove (302), and the two sides of the lower end plug rod (304) are welded to the rear end of the lower end slide rod (305), and the front and rear ends of the lower end plug rod (304) are hollow, and the hollow parts of the front and rear ends of the lower end plug rod (304) are rotatably connected to one side of the rotating handle (306).

6. A wire rope slitting device according to claim 1, characterized in that: The upper end of the support rod (401) in the rear end brush (4) is connected to the connecting block (402) by bolts, the four sides of the upper end of the connecting block (402) are connected to the lower ends of the four-side brackets (403) by bolts, the upper ends of the four-side brackets (403) are welded to the lower ends of the upper end blocks (404), and the upper end of the upper end blocks (404) are connected to the lower ends of the lower end brushes (405) by bolts.

7. A wire rope slitting device according to claim 6, characterized in that: The upper end brush (406) at the upper end of the lower end brush (405) is connected by inserting a threaded rod (407); the upper end center of the upper end brush (406) is circularly hollow on both sides; the lower end of the rotating rod (408) is inserted into the circular hollow of the upper end brush (406); a gear belt (409) is sleeved on the outer side of the rotating rod (408); the rotating rod (408) is connected to the upper end of the threaded rod (407) inserted into the lower end brush (405) and the upper end brush (406) by the gear belt (409).