Crown block type five-axis gantry machining center

By designing sliding pillows, support plates, air pumps and quick loading and unloading mechanisms in the five-axis gantry machining center, the problem of limited debris cleaning angle is solved, effectively absorbing and cleaning of debris at different locations is achieved, and debris filtration is improved and cleaning efficiency.

CN222154824UActive Publication Date: 2024-12-13HARBIN FIRST MASCH TOOL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323447727.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2024-12-13
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

The debris cleaning angle generated by the existing five-axis gantry machining center is limited during the processing process, resulting in blind spots of absorption and easy to cause omission problems.

Method used

A 5-axle gantry machining center of Tianche type is designed, using sliding pillows, support plates, air pumps, drive motors, intake pipes, exhaust pipes and quick loading and unloading mechanisms. The drive sleeve is driven by the gear plate, and the rotation resistance is reduced with the ball. Realize the position adjustment of the straw, reduce cleaning dead corners, and double filtration through the filter to improve the loading and unloading efficiency of filter components.

Benefits of technology

It realizes effective absorption and cleaning of debris at different locations, reduces debris residues, facilitates subsequent cleaning, and improves the efficiency of debris filtration and cleaning.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222154824U_ABST
    Figure CN222154824U_ABST
Patent Text Reader

Abstract

The utility model discloses a crown block type five-axis gantry machining center, and relates to the technical field of machining centers, chippings at different positions can be absorbed, cleaning dead angles are reduced, the problem of chipping residue is avoided, follow-up cleaning is facilitated, the crown block type five-axis gantry machining center comprises a machining center body, and a ram is slidably connected to the machining center body in the vertical direction; a supporting disc is fixedly connected to the lower portion, close to the outer side, of the ram, an air pump and a driving motor are fixedly connected to the top face, close to one side, of the supporting disc and the bottom face, close to the two sides, of the supporting disc correspondingly, the two ends of the air pump are fixedly connected with an air inlet end and an exhaust end correspondingly, and an air inlet pipe is arranged on one side of the air inlet end; an exhaust pipe is arranged on one side of the exhaust end, and quick assembly and disassembly mechanisms are arranged at the joint of the air inlet end and the air inlet pipe and the joint of the exhaust end and the exhaust pipe. The filter component can be quickly mounted and dismounted, the mounting and dismounting efficiency of the filter component is improved, and filtering and cleaning of chippings are facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of machining centers, in particular to a crane-type five-axis gantry machining center. Background Art

[0002] The machining center is developed from the CNC milling machine. The biggest difference between the machining center and the CNC milling machine is that the machining center has the ability to automatically exchange machining tools. By installing tools of different purposes on the tool magazine, the machining tools on the spindle can be changed through the automatic tool changer in one clamping to achieve multiple machining functions.

[0003] The five-axis linkage machining center, also known as the five-axis machining center, is a high-tech, high-precision machining center specifically used for machining complex surfaces. This machining center system has a significant influence on a country's aviation, aerospace, military, scientific research, precision machinery, high-precision medical equipment and other industries.

[0004] When the machining center is processing parts, a large amount of debris will be generated. Usually, an air pump is set to absorb and concentrate the debris to facilitate subsequent cleaning. However, the position of the suction pipe is not easy to adjust, which limits the cleaning angle of the debris and creates dead angles for absorption, which makes it easy to miss parts. Therefore, it is necessary to propose a crane-type five-axis gantry machining center. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the problems existing in the above-mentioned prior art, the utility model provides a crane-type five-axis gantry machining center.

[0007] (II) Technical solution

[0008] To achieve the above purpose, the utility model is implemented through the following technical solutions: a crane-type five-axis gantry machining center, including a machining center body, a ram is slidably connected to the machining center body in the vertical direction, a support plate is fixedly connected to the outside of the ram, an air pump and a drive motor are fixedly connected to the top surface of the support plate on one side and the bottom surface on both sides, an air intake end and an exhaust end are fixedly connected to the two ends of the air pump, an air intake pipe is provided on one side of the air intake end, an exhaust pipe is provided on one side of the exhaust end, a quick loading and unloading mechanism is provided at the connection between the air intake end and the air intake pipe and at the connection between the exhaust end and the exhaust pipe, and a rotating mechanism is provided on the outside of the support plate;

[0009] The quick loading and unloading mechanism comprises a fixed cylinder located between the air inlet end and the air inlet pipe, a filter screen is fixedly connected to the middle of the fixed cylinder, and extension sleeves are provided through both ends of the fixed cylinder, and a clamping sleeve is fixedly connected to the outer end of the extension sleeve;

[0010] The rotating mechanism includes a movable ring movably connected to the side of the support plate, a driving sleeve is fixedly connected to the outer side of the movable ring, an air guide ring is fixedly connected to the outer side of the driving sleeve, a group of straws are fixedly connected to the bottom surface of the air guide ring, and a plurality of balls are arranged on both sides of the movable ring.

[0011] As a preferred solution of the overhead crane type five-axis gantry machining center described in the utility model, the inner end of the extension sleeve is located inside the fixed cylinder, and the inner end of the extension sleeve is threadedly connected to the fixed cylinder.

[0012] As a preferred solution of the overhead crane type five-axis gantry machining center described in the utility model, the two inner clamping sleeves are respectively clamped with the air inlet end and the exhaust end, and the two outer clamping sleeves are respectively clamped with the air inlet pipe and the exhaust pipe.

[0013] As a preferred solution of the overhead crane type five-axis gantry machining center described in the utility model, the ball is movably connected to the movable ring, and one side of the ball is in contact with the inner surface of the support plate.

[0014] As a preferred solution of the overhead crane type five-axis gantry machining center described in the utility model, the suction straw is arranged in a bent shape, and a plurality of suction straws are arranged in a circular array with the center of the movable ring as the center of the circle.

[0015] As a preferred solution of the overhead crane-type five-axis gantry machining center described in the utility model, the bottom ends of the air inlet pipe and the exhaust pipe are fixedly connected with the same anti-slip ring, the anti-slip ring is located inside the air guide ring, and the anti-slip ring is movably connected to the air guide ring.

[0016] As a preferred solution of the overhead crane type five-axis gantry machining center described in the utility model, the output end of the driving motor is fixedly connected with a gear disc, and the gear disc is meshed and connected with the bottom end of the driving sleeve on the inner side.

[0017] (III) Beneficial effects

[0018] The utility model provides a crane-type five-axis gantry machining center, which has the following beneficial effects:

[0019] 1. The debris is absorbed and blown through the intake pipe and the exhaust pipe, and then the drive sleeve is driven by the gear plate to rotate. The movable ring ensures the rotation stability of the drive sleeve, and the ball bearing reduces the rotation resistance. The rotation of the drive sleeve drives the air guide ring to rotate, and then the position of the straw is adjusted. The debris in different positions can be absorbed, the cleaning dead corners are reduced, the problem of debris residue is avoided, and the subsequent cleaning is convenient.

[0020] 2. Through the two filters, the debris is double filtered during the intake and exhaust process. Then, by rotating the extension sleeve, the position of the clamping sleeve can be adjusted. Through the connection adjustment between the clamping sleeve and the corresponding intake component or exhaust component, the installation or removal of the fixed cylinder can be realized. The installation and removal of the filter component can be carried out quickly, the loading and unloading efficiency of the filter component is improved, and the filtering and cleaning of the debris is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0023] Figure 2 It is a cross-sectional view of the support plate of the utility model.

[0024] Figure 3 It is a structural schematic diagram of the quick loading and unloading mechanism of the utility model.

[0025] Figure 4 It is a structural schematic diagram of the rotating mechanism of the utility model.

[0026] In the figure, 1. machining center body; 2. slide; 3. support plate; 4. air pump; 5. drive motor; 6. air inlet end; 7. exhaust end; 8. air inlet pipe; 9. exhaust pipe; 10. quick loading and unloading mechanism; 11. anti-slip ring; 12. gear plate; 13. rotating mechanism; 14. fixed cylinder; 15. filter screen; 16. extension sleeve; 17. snap-on sleeve; 18. movable ring; 19. drive sleeve; 20. air guide ring; 21. straw; 22. ball bearing. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0028] Example 1

[0029] Reference Figure 1 , Figure 2 and Figure 3, which is the first embodiment of the utility model, and provides a crane-type five-axis gantry machining center, including a machining center body 1, a ram 2 is slidably connected to the machining center body 1 in the vertical direction, a support plate 3 is fixedly connected to the outer side of the ram 2 below, an air pump 4 and a drive motor 5 are fixedly connected to the top surface of the support plate 3 on one side and the bottom surface on both sides, respectively, an air inlet end 6 and an exhaust end 7 are fixedly connected at both ends of the air pump 4, an air inlet pipe 8 is arranged on one side of the air inlet end 6, and an exhaust end 7 is fixedly connected to the exhaust end 7 on one side. An exhaust pipe 9 is arranged on the side, and a quick loading and unloading mechanism 10 is arranged at the connection between the air inlet end 6 and the air inlet pipe 8 and at the connection between the exhaust end 7 and the exhaust pipe 9. A rotating mechanism 13 is arranged on the outer side of the support plate 3. The bottom ends of the air inlet pipe 8 and the exhaust pipe 9 are fixedly connected with the same anti-slip ring 11, which is located inside the air guide ring 20, and the anti-slip ring 11 is movably connected with the air guide ring 20. A toothed disc 12 is fixedly connected with the output end of the driving motor 5, and the toothed disc 12 is meshed and connected with the bottom end of the driving sleeve 19 on the inner side;

[0030] The quick loading and unloading mechanism 10 includes a fixed cylinder 14 located between the air inlet end 6 and the air inlet pipe 8, a filter screen 15 is fixedly connected to the middle of the fixed cylinder 14, and extension sleeves 16 are provided at both ends of the fixed cylinder 14, and a clamping sleeve 17 is fixedly connected to the outer end of the extension sleeve 16.

[0031] Specifically, the inner end of the extension sleeve 16 is located inside the fixed tube 14, and the inner end of the extension sleeve 16 is threadedly connected to the fixed tube 14, the two inner clamping sleeves 17 are respectively clamped with the intake end 6 and the exhaust end 7, and the two outer clamping sleeves 17 are respectively clamped with the intake pipe 8 and the exhaust pipe 9.

[0032] Furthermore, the two filters 15 are used to perform double filtration of debris during the air intake and exhaust processes. The position of the snap-on sleeve 17 can be adjusted by rotating the extension sleeve 16. The installation or disassembly of the fixed cylinder 14 is achieved through the connection adjustment between the snap-on sleeve 17 and the corresponding air intake component or exhaust component. The installation and disassembly of the filter component can be quickly performed, thereby improving the loading and unloading efficiency of the filter component and facilitating the filtering and cleaning of debris.

[0033] Example 2

[0034] Reference Figure 2 and Figure 4 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.

[0035] The rotating mechanism 13 includes a movable ring 18 movably connected to the side of the support plate 3, a driving sleeve 19 is fixedly connected to the outer side of the movable ring 18, an air guide ring 20 is fixedly connected to the outer side of the driving sleeve 19, a group of straws 21 are fixedly connected to the bottom surface of the air guide ring 20, and a plurality of balls 22 are arranged on both sides of the movable ring 18.

[0036] Specifically, the ball 22 is movably connected to the movable ring 18, and one side of the ball 22 contacts the inner surface of the support plate 3. The straw 21 is arranged in a bent shape, and a plurality of straws 21 are arranged in a circular array with the center of the movable ring 18 as the center of the circle.

[0037] Furthermore, the debris is absorbed and blown through the intake pipe 8 in cooperation with the exhaust pipe 9, and the toothed disc 12 drives the drive sleeve 19 to rotate. The movable ring 18 ensures the rotation stability of the drive sleeve 19, and cooperates with the ball 22 to reduce the rotation resistance. The rotation of the drive sleeve 19 drives the air guide ring 20 to rotate, and then the position of the suction pipe 21 is adjusted. Debris at different positions can be absorbed, reducing cleaning dead corners, avoiding the problem of debris residue, and facilitating subsequent cleaning.

[0038] Working principle: place the workpiece on the workbench, start the machining center body 1, and the swing head at the bottom of the slide 2 drives the machining tool to perform machining operations on the workpiece. A large amount of debris is generated during the machining process. Start the air pump 4 and the drive motor 5. The drive motor 5 drives the gear plate 12 to drive the drive sleeve 19 to rotate. The movable ring 18 ensures the rotation stability of the drive sleeve 19, and cooperates with the ball 22 to reduce the rotation resistance. The rotation of the drive sleeve 19 drives the air guide ring 20 to rotate, and then the position of the suction pipe 21 is adjusted. At this time, the intake pipe 8 and the exhaust pipe 9 maintain a stable position under the action of the anti-slip ring 11. When the suction pipe 21 moves to a position close to the intake pipe 8, the debris is sucked into the suction pipe 21, and passes through the air guide ring 20 into the intake pipe 8, passes through the corresponding fixed cylinder 14, and the debris is filtered by the filter 15 inside the fixed cylinder 14, while the air continues to pass through the air pump 4 and the exhaust end 7, and enters The debris enters the fixed cylinder 14 near the exhaust end 7, and the corresponding filter screen 15 performs secondary filtration on the debris, and then re-enters the other side of the air guide ring 20 through the exhaust pipe 9, and is discharged by the corresponding suction pipe 21, blowing the debris away, making it convenient for the suction pipe 21 near the direction of the intake pipe 8 to inhale, and this cycle is repeated to absorb the debris. After completing the processing work, turn off the air pump 4 and the drive motor 5, rotate the extension sleeves 16 at both ends of the fixed cylinder 14, so that the two inner clamping sleeves 17 are separated from the intake end 6 and the exhaust end 7 respectively, and the two outer clamping sleeves 17 are separated from the intake pipe 8 and the exhaust pipe 9 respectively, completing the removal of the fixed cylinder 14, cleaning the debris inside the fixed cylinder 14, and then installing the fixed cylinder 14 so that the two fixed cylinders 14 are respectively fixed between the intake end 6 and the intake pipe 8 and between the exhaust end 7 and the exhaust pipe 9, which is convenient for subsequent use.

[0039] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

Claims

1. A crane-type five-axis gantry machining center, comprising a machining center body (1), characterized in that: The machining center body (1) is slidably connected to a ram (2) in the vertical direction, a support plate (3) is fixedly connected to the outside of the ram (2), an air pump (4) and a drive motor (5) are fixedly connected to the top surface of the support plate (3) on one side and the bottom surface on both sides, respectively, an air intake end (6) and an exhaust end (7) are fixedly connected to the two ends of the air pump (4), an air intake pipe (8) is provided on one side of the air intake end (6), and an exhaust pipe (9) is provided on one side of the exhaust end (7), a quick loading and unloading mechanism (10) is provided at the connection between the air intake end (6) and the air intake pipe (8) and at the connection between the exhaust end (7) and the exhaust pipe (9), and a rotating mechanism (13) is provided on the outside of the support plate (3); The quick assembly and disassembly mechanism (10) comprises a fixed cylinder (14) located between an air inlet end (6) and an air inlet pipe (8), a filter screen (15) being fixedly connected to the middle of the fixed cylinder (14), and extension sleeves (16) being provided through both ends of the fixed cylinder (14), and a clamping sleeve (17) being fixedly connected to the outer end of the extension sleeve (16); The rotating mechanism (13) comprises a movable ring (18) movably connected to the side of the support plate (3), a driving sleeve (19) being fixedly connected to the outer side of the movable ring (18), an air guide ring (20) being fixedly connected to the outer side of the driving sleeve (19), a group of suction pipes (21) being fixedly connected to the bottom surface of the air guide ring (20), and a plurality of balls (22) being arranged on both sides of the movable ring (18).

2. The overhead crane type five-axis gantry machining center according to claim 1, characterized in that: The inner end of the extension sleeve (16) is located inside the fixing tube (14), and the inner end of the extension sleeve (16) is threadedly connected to the fixing tube (14).

3. The overhead crane type five-axis gantry machining center according to claim 1, characterized in that: The two inner clamping sleeves (17) are respectively clamped with the air inlet end (6) and the air outlet end (7), and the two outer clamping sleeves (17) are respectively clamped with the air inlet pipe (8) and the air outlet pipe (9).

4. The overhead crane type five-axis gantry machining center according to claim 1, characterized in that: The ball (22) is movably connected to the movable ring (18), and one side of the ball (22) is in contact with the inner surface of the support plate (3).

5. The overhead crane type five-axis gantry machining center according to claim 1, characterized in that: The straw (21) is arranged in a bent shape, and a plurality of straws (21) are arranged in a circular array with the center of the movable ring (18) as the center of the circle.

6. The overhead crane type five-axis gantry machining center according to claim 1, characterized in that: The bottom ends of the air inlet pipe (8) and the exhaust pipe (9) are fixedly connected with a same anti-slip ring (11), the anti-slip ring (11) is located inside the air guide ring (20), and the anti-slip ring (11) is movably connected to the air guide ring (20).

7. The overhead crane type five-axis gantry machining center according to claim 1, characterized in that: The output end of the driving motor (5) is fixedly connected with a toothed disc (12), and the toothed disc (12) is meshedly connected with the bottom end of the driving sleeve (19) on the inner side.