Automatic pin shaft grinding device
By designing an automatic grinding device, the sliding mechanism and laser limiter are used to achieve uniform and automatic grinding of the pin shaft, solving the problems of uneven manual grinding and assembly difficulties, and improving assembly efficiency and safety.
Patent Information
- Application Number
- CN202420277746.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-05
AI Technical Summary
In mechanical assembly, the pin shaft is not easy to assemble due to the influence of machining accuracy and errors, and needs to be flipped during manual grinding, resulting in uneven grinding and difficulty in assembly.
An automatic grinding device including a sliding mechanism, an active roller, a passive roller, a threaded rod, a slider, a slider, a cylinder, a column, a grinding motor, a laser limiter and a proximity switch is designed to realize the grinding wheel through a sliding mechanism. Horizontal and vertical displacement, laser limiter detects and adjusts the grinding thickness, and the active roller drives the pin shaft to rotate to achieve automatic grinding.
It realizes the uniformity and efficiency of automatic grinding, reduces the labor intensity and safety risks of manual grinding, automatically adjusts the grinding thickness, avoids the need for manual flipping, and improves assembly efficiency.
Smart Images
Figure CN222154902U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pin grinding, and in particular relates to an automatic pin grinding device. Background Art
[0002] In mechanical assembly, the pin plays an important role in connection. Due to the influence of processing accuracy and error, the pin is not easy to assemble into the equipment and needs to be polished manually. As the pin is a cylinder, it needs to be manually turned over during the polishing process, and the polishing is uneven, which makes assembly difficult. Summary of the invention
[0003] The utility model aims to provide an automatic pin grinding device to solve the problems existing in the prior art.
[0004] The technical solution adopted by the utility model to solve its technical problems is: an automatic pin grinding device comprises a mounting seat, a sliding mechanism, an active roller and a passive roller are installed on the mounting seat, the sliding mechanism comprises a threaded rod, a slider and a slide bar, the threaded rod and the slide bar are installed on the mounting seat, the slider is connected to the threaded rod and the slide bar, an electric cylinder and a column are installed on the slider, a first support plate is welded at the output end of the electric cylinder, a grinding motor and a first laser limiter are installed on the first support plate, a grinding wheel is installed at the output end of the grinding motor, a second support plate is welded at the top of the column, a second laser limiter is installed on the second support plate, proximity switches are installed on both sides of the mounting seat, and the active roller, the sliding mechanism, the electric cylinder, the grinding motor, the first laser limiter, the second laser limiter and the proximity switch are all electrically connected to the controller.
[0005] Furthermore, one axial end of the active roller passes through the mounting seat and is connected to a rotating motor, the rotating motor is fixed on the mounting seat, and the active roller is electrically connected to the controller via the rotating motor.
[0006] Furthermore, the active roller and the passive roller are at the same height, the active roller and the passive roller are both anti-slip rollers, and the active roller, the passive roller and the rotating motor form a rotating platform.
[0007] Furthermore, the threaded rod and the sliding rod are installed on the mounting seat below the rotating platform and are respectively located on both sides of the rotating platform. The outer wall of the threaded rod is in the shape of an external thread, and the sliding rod is in the shape of a cylinder with a smooth outer wall. The threaded rod is connected to the mounting seat, and the sliding rod is welded to the mounting seat at the same height as the threaded rod.
[0008] Furthermore, the sliding mechanism also includes a sliding motor, which is installed at one end of the threaded rod, and the sliding mechanism is electrically connected to the controller via the sliding motor.
[0009] Furthermore, one end of the slider is threadedly connected to the threaded rod, and the other end of the slider is threadedly connected to the slide rod. The electric cylinder and the column are respectively located at both ends of the slider, and one end of the slider protrudes out of one side of the mounting seat.
[0010] Furthermore, one end of the first support plate is welded to the output end of the electric cylinder, and the other end of the first support plate extends to the top between the active roller and the passive roller. The grinding motor is installed on the first support plate between the active roller and the passive roller. The output end of the grinding motor passes through the first support plate and is connected to the grinding wheel. The end of the first support plate on which the grinding motor is installed is tilted upward, and the first laser limiter is installed at the tilted end of the first support plate.
[0011] Furthermore, one end of the second support plate is welded to the top of the column, the other end of the second support plate is tilted downward, and the second laser stopper is installed at the tilted end of the second support plate.
[0012] Furthermore, the proximity switch is mounted on mounting seats on both sides of one end of the slider protruding from the mounting seat, so that the slider can slide and touch the proximity switch.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model can automatically complete the grinding work of the pin shaft, and the grinding effect is uniform and efficient, which reduces the work intensity and avoids the risk of safety accidents during manual grinding.
[0015] 2. The grinding wheel is displaced in the horizontal and vertical directions by means of the sliding mechanism and the electric cylinder, so that the grinding wheel can grind the pin shaft evenly.
[0016] 3. The grinding wheel is limited by the first laser stopper and the second laser stopper, so that the grinding wheel always contacts the pin surface, and the extension and contraction of the electric cylinder can be automatically adjusted. At the same time, the grinding thickness is detected, and the grinding work is automatically stopped when the specified thickness is reached.
[0017] 4. The pin shaft is driven to rotate by the active roller, and there is no need for manual flipping, thus saving manpower and reducing labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model.
[0019] Figure 2 It is a schematic diagram of the sliding mechanism of the utility model and the structure installed on the sliding mechanism.
[0020] Among them: 1. Mounting seat; 2. Active roller; 3. Passive roller; 4. Threaded rod; 5. Sliding block; 6. Sliding rod; 7. Sliding motor; 8. Electric cylinder; 9. Column; 10. First support plate; 11. Second support plate; 12. First laser stopper; 13. Second laser stopper; 14. Grinding motor; 15. Grinding wheel; 16. Proximity switch; 17. Rotating motor. DETAILED DESCRIPTION
[0021] The utility model will now be further described in detail with reference to the accompanying drawings.
[0022] like Figure 1-2 As shown, an automatic pin grinding device comprises a mounting seat 1, on which a sliding mechanism, an active roller 2 and a passive roller 3 are mounted, the sliding mechanism comprises a threaded rod 4, a slider 5 and a slide bar 6, the threaded rod 4 and the slide bar 6 are mounted on the mounting seat 1, the slider 5 is connected to the threaded rod 4 and the slide bar 6, an electric cylinder 8 and a column 9 are mounted on the slider 5, a first support plate 10 is welded to the output end of the electric cylinder 8, a grinding motor 14 and a first laser stopper 12 are mounted on the first support plate 10, a grinding wheel 15 is mounted to the output end of the grinding motor 14, a second support plate 11 is welded to the top end of the column 9, a second laser stopper 13 is mounted on the second support plate 11, proximity switches 16 are mounted on both sides of the mounting seat 1, and the active roller 2, the sliding mechanism, the electric cylinder 8, the grinding motor 14, the first laser stopper 12, the second laser stopper 13 and the proximity switch 16 are all electrically connected to the controller.
[0023] One axial end of the active roller 2 passes through the mounting seat 1 and is connected to a rotating motor 17 . The rotating motor 17 is fixed on the mounting seat 1 . The active roller 2 is electrically connected to the controller via the rotating motor 17 .
[0024] The active roller 2 and the passive roller 3 are at the same height, and both the active roller 2 and the passive roller 3 are anti-slip rollers. The active roller 2, the passive roller 3, and the rotating motor 17 form a rotating platform. The rotating platform is used to carry the pin shaft so that the pin shaft rotates with the rotation of the active roller 2.
[0025] The threaded rod 4 and the sliding rod 6 are installed on the mounting seat 1 below the rotating platform, and the threaded rod 4 and the sliding rod 6 are respectively located on both sides of the rotating platform. The outer wall of the threaded rod 4 is in the shape of an external thread, and the sliding rod 6 is in the shape of a cylinder with a smooth outer wall. The threaded rod 4 is connected to the mounting seat 1, and the sliding rod 6 is welded to the mounting seat 1 at the same height as the threaded rod 4.
[0026] The sliding mechanism further includes a sliding motor 7, which is mounted at one end of the threaded rod 4, and the sliding mechanism is electrically connected to the controller via the sliding motor 7. The sliding motor 7 drives the threaded rod 4 to rotate, and then causes the slider 5 threadedly connected to the threaded rod 4 to slide on the threaded rod 4, thereby driving the grinding motor 14 to slide.
[0027] One end of the slider 5 is threadedly connected to the threaded rod 4 , and the other end of the slider 5 is threadedly connected to the slide rod 6 . The electric cylinder 8 and the column 9 are respectively located at both ends of the slider 5 , and one end of the slider 5 protrudes out of one side of the mounting seat 1 .
[0028] One end of the first support plate 10 is welded to the output end of the electric cylinder 8, and the other end of the first support plate 10 extends to the upper part between the active roller 2 and the passive roller 3. The grinding motor 14 is installed on the first support plate 10 between the active roller 2 and the passive roller 3. The output end of the grinding motor 14 passes through the first support plate 10 and is connected to the grinding wheel 15. The end of the first support plate 10 on which the grinding motor 14 is installed is tilted upward, and the first laser stopper 12 is installed at the tilted end of the first support plate 10. The first laser stopper 12 is used to limit the lifting and lowering of the electric cylinder 8 so that the grinding wheel 15 can always contact the surface of the pin shaft.
[0029] One end of the second support plate 11 is welded to the top of the column 9, and the other end of the second support plate 11 is tilted downward, and the second laser stopper 13 is installed at the tilted end of the second support plate 11. The second laser stopper 13 is used to limit the grinding thickness, and when the pin is ground to the set thickness, the grinding stops automatically.
[0030] The proximity switch 16 is mounted on the mounting seat 1 on both sides of the end of the slider 5 protruding from the mounting seat 1, so that the slider 5 can slide and touch the proximity switch 16. The proximity switch 16 is limited by the sliding range of the slider 5. When the proximity switch 16 is touched, the sliding motor 7 drives the slider 5 to slide in the opposite direction.
[0031] The working principle of the utility model is:
[0032] During use, the grinding thickness of the pin shaft and the speed parameters of the rotating motor 17, the grinding motor 14, and the sliding motor 7 are set through the controller, and the pin shaft is placed between the active roller 2 and the passive roller 3. After starting, the rotating motor 17 drives the active roller 2 to rotate. Since the active roller 2 and the passive roller 3 are both anti-slip rods, the pin shaft rotates accordingly. At this time, the electric cylinder 8 moves downward. When the first laser stopper 12 determines that the grinding wheel 15 contacts the surface of the pin shaft, the grinding motor 14 drives the grinding wheel 15 to rotate to grind the surface of the pin shaft. During the grinding process, the first laser stopper 12 detects the distance between the first laser stopper 12 and the pin shaft in real time, and adjusts the extension and contraction of the electric cylinder 8 at any time to make the grinding wheel 15 always contact the pin shaft. The proximity switches 16 on both sides of the slider 5 control the action of the sliding motor 7. When the slider 5 touches the proximity switch 16, the sliding motor 7 reverses to make the slider 5 slide in the opposite direction, so that the grinding wheel 15 grinds the surface of the pin shaft in the horizontal direction. After the second laser stopper 13 detects that the grinding thickness of the pin shaft reaches the set value, the controller stops the grinding work. The grinding wheel 15 can be replaced with a grinding wheel 15 or a polishing wheel with higher grinding accuracy to further process the pin.
[0033] The above-described embodiments are merely descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by ordinary persons in the art to the technical solution of the present invention shall fall within the scope of protection of the present invention.
[0034] The technology, shape and structure parts not described in detail in the present invention are all known technologies.
Claims
1. An automatic pin grinding device, characterized in that: It includes a mounting seat, on which a sliding mechanism, an active roller, and a passive roller are installed, the sliding mechanism includes a threaded rod, a slider, and a slide rod, the threaded rod and the slide rod are installed on the mounting seat, the slider is connected to the threaded rod and the slide rod, an electric cylinder and a column are installed on the slider, a first support plate is welded at the output end of the electric cylinder, a grinding motor and a first laser limiter are installed on the first support plate, a grinding wheel is installed at the output end of the grinding motor, a second support plate is welded at the top of the column, a second laser limiter is installed on the second support plate, proximity switches are installed on both sides of the mounting seat, and the active roller, the sliding mechanism, the electric cylinder, the grinding motor, the first laser limiter, the second laser limiter, and the proximity switch are all electrically connected to the controller.
2. The automatic pin grinding device according to claim 1, characterized in that: One shaft end of the active roller passes through the mounting seat and is connected to a rotating motor, the rotating motor is fixed on the mounting seat, and the active roller is electrically connected to the controller via the rotating motor.
3. The automatic pin grinding device according to claim 2, characterized in that: The active roller and the passive roller are at the same height, both the active roller and the passive roller are anti-slip rollers, and the active roller, the passive roller and the rotating motor form a rotating platform.
4. The automatic pin grinding device according to claim 3 is characterized in that: The threaded rod and the sliding rod are installed on the mounting seat below the rotating platform and are respectively located on both sides of the rotating platform. The outer wall of the threaded rod is in the shape of an external thread, and the sliding rod is in the shape of a cylinder with a smooth outer wall. The threaded rod is connected to the mounting seat, and the sliding rod is welded to the mounting seat at the same height as the threaded rod.
5. The automatic pin grinding device according to claim 4, characterized in that: The sliding mechanism also includes a sliding motor, which is mounted at one end of the threaded rod. The sliding mechanism is electrically connected to the controller via the sliding motor.
6. The automatic pin grinding device according to claim 4, characterized in that: One end of the slider is threadedly connected to the threaded rod, and the other end of the slider is threadedly connected to the slide rod. The electric cylinder and the column are respectively located at two ends of the slider, and one end of the slider protrudes out of one side of the mounting seat.
7. The automatic pin grinding device according to claim 6, characterized in that: One end of the first support plate is welded to the output end of the electric cylinder, and the other end of the first support plate extends to the top between the active roller and the passive roller. The grinding motor is installed on the first support plate between the active roller and the passive roller. The output end of the grinding motor passes through the first support plate and is connected to the grinding wheel. The end of the first support plate where the grinding motor is installed is tilted upward, and the first laser limiter is installed at the tilted end of the first support plate.
8. The automatic pin grinding device according to claim 6, characterized in that: One end of the second support plate is welded to the top of the column, and the other end of the second support plate is tilted downward. The second laser stopper is installed at the tilted end of the second support plate.
9. The automatic pin grinding device according to claim 6, characterized in that: The proximity switch is mounted on mounting seats at both sides of one end of the sliding block protruding out of the mounting seat, so that the sliding block can touch the proximity switch in a sliding manner.