Konjak slicing machine with controllable thickness

Abstract

The utility model relates to the technical field of konjak processing equipment, in particular to a thickness-controllable konjak slicing machine which comprises a bottom plate, a strip-shaped discharging opening is formed in the top of the bottom plate, a cutter assembly is arranged above the strip-shaped discharging opening, a downward pressing assembly used for clamping konjak is arranged on the left side of the cutter assembly, and the cutter assembly is arranged on the right side of the strip-shaped discharging opening. A pushing mechanism used for pushing konjak to move towards the knife edge is arranged on the left side of the pressing assembly, and a movable plate capable of moving left and right is arranged at the position, located on the right side of the strip-shaped discharging opening, of the top of the bottom plate. The pushing mechanism is used for pushing konjak to the cutter for slicing, the movable cutter can limit the length of the konjak pushed by the pushing mechanism to pass through the cutter edge, namely the cut thickness of the konjak, and the pressure sensor arranged between the contact plate and the movable cutter is used for ensuring that the konjak is in contact with the contact plate and is used for ensuring the accuracy of the cutting thickness.

Description

Technical Field

[0001] The utility model relates to the technical field of konjac processing equipment, in particular to a konjac slicer with controllable thickness. Background Art

[0002] With the popularization of the concept of healthy diet, konjac, as a low-calorie, high-fiber healthy food, is favored by more and more consumers. The demand for konjac products in the market continues to grow, which puts higher requirements on its production and processing technology. Especially in the slicing process of konjac, the traditional slicing method can no longer meet the needs of modern and large-scale production.

[0003] Traditional konjac slicing mainly relies on manual operation, where workers use knives to manually cut konjac into thin slices. However, this method has many disadvantages: first, the slice thickness is difficult to guarantee, and the thickness of konjac slices cut by different workers varies greatly, affecting the quality and taste of the product; second, manual slicing is inefficient and cannot meet the needs of mass production; finally, long-term manual operation can easily lead to worker fatigue and may even cause work-related accidents.

[0004] In order to solve these problems, the food processing industry began to seek mechanized and automated slicing solutions. Although some of the initial mechanized slicing equipment improved production efficiency, it still had shortcomings in the precise control of slice thickness. In view of this, we propose a thickness-controllable konjac slicer. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a konjac slicer with controllable thickness.

[0006] The technical solution of the utility model is:

[0007] A thickness-controllable konjac slicer comprises a bottom plate, a strip feeding opening is provided on the top of the bottom plate, a cutter assembly is provided above the strip feeding opening, a pressing assembly for clamping the konjac is provided on the left side of the cutter assembly, a pushing mechanism for pushing the konjac to move in the direction of a knife edge is provided on the left side of the pressing assembly, a movable plate movable leftward and rightward is provided on the top of the bottom plate and located on the right side of the strip feeding opening, a contact plate is fixed on the left outer wall of the movable plate, a pressure sensor is installed between the contact plate and the movable plate, a scale with a 0 scale aligned with the knife edge is fixed on the top of the bottom plate, a measuring plate is fixed on the outer wall of the movable plate, and the left end of the measuring plate is flush with the left outer wall of the contact plate.

[0008] As a preferred technical solution, the pressing assembly includes a U-shaped plate fixed on the top of the base plate, a pressing plate that can move up and down is provided inside the U-shaped plate, a third hydraulic cylinder for driving the pressing plate to move up and down is fixed on the top of the U-shaped plate, and a plurality of rollers close to each other are rotatably installed on the bottom of the pressing plate.

[0009] As a preferred technical solution, the cutter assembly includes a U-shaped frame fixedly connected to the top of the base plate, a tool holder that can move up and down is provided in the U-shaped frame, a cutter is installed on the tool holder, and a fourth hydraulic cylinder for driving the tool holder to move up and down is installed on the top of the U-shaped frame.

[0010] As a preferred technical solution, a clamping plate is provided on the outer side of the tool holder, the clamping plate is fixed to the tool holder by bolts, the cutter is arranged between the tool holder and the clamping plate, and the bolt passes through the cutter.

[0011] As a preferred technical solution, a first fixed plate is fixedly connected to the top of the base plate near the right side, and a first hydraulic cylinder for driving the movable plate to move is installed on the first fixed plate.

[0012] As a preferred technical solution, the pushing mechanism includes a second fixed plate fixedly connected to the top of the base plate and a push plate movable left and right on the base plate, and a second hydraulic cylinder for driving the push plate to move is installed on the second fixed plate.

[0013] As a preferred technical solution, a leg for supporting the base plate is fixedly connected to each of the four corners of the base plate.

[0014] As a preferred technical solution, a separate collecting box is provided on the bottom plate directly below the strip-shaped material discharge port, and the height of the collecting box is smaller than the supporting legs.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The pushing mechanism of the utility model is used for pushing the konjac toward the cutting knife for slicing, and the movable part can limit the length of the konjac pushed by the pushing mechanism through the cutting edge, that is, the thickness of the konjac cut, and the pressure sensor arranged between the contact plate and the movable part is used for ensuring that the konjac is in contact with the contact plate, so as to ensure the accuracy of the cutting thickness. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 For the utility model Figure 1 A front view of

[0019] Figure 3This is a schematic diagram of the structure of the lower pressure assembly and the cutter assembly in the utility model;

[0020] Figure 4 It is a schematic diagram of the bottom structure of the lower pressing plate in the utility model.

[0021] The meaning of each number in the figure is:

[0022] 1. Bottom plate; 10. Scale; 11. Strip feeding port; 2. Pressing assembly; 20. U-shaped plate; 21. Pressing plate; 22. Third hydraulic cylinder; 23. Roller; 3. Cutter assembly; 30. U-shaped frame; 31. Cutter holder; 32. Clamping plate; 33. Cutter; 34. Fourth hydraulic cylinder; 4. First fixed plate; 40. First hydraulic cylinder; 41. Movable plate; 42. Contact plate; 43. Measuring plate; 5. Support legs; 6. Collecting box; 7. Second fixed plate; 70. Push plate; 71. Second hydraulic cylinder. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0025] A thickness-controllable konjac slicer comprises a bottom plate 1, a strip feeding opening 11 is provided at the top of the bottom plate 1, a cutter assembly 3 is provided above the strip feeding opening 11, a pressing assembly 2 for clamping konjac is provided on the left side of the cutter assembly 3, a pushing mechanism for pushing konjac to move in the direction of a knife edge is provided on the left side of the pressing assembly 2, a movable plate 41 that can move left and right is provided at the top of the bottom plate 1 on the right side of the strip feeding opening 11, a contact plate 42 is fixed on the left outer wall of the movable plate 41, a pressure sensor is installed between the contact plate 42 and the movable plate 41, a scale 10 with a 0 scale aligned with the knife edge is fixed on the top of the bottom plate 1, a measuring plate 43 is fixed on the outer wall of the movable plate 41, and the left end of the measuring plate 43 is flush with the left outer wall of the contact plate 42. In this device, the cutter assembly 3 is used to slice konjac. The pressing assembly 2 is used to stabilize the konjac to prevent it from moving during slicing. The pushing mechanism is used to push the konjac toward the cutter 33 for slicing, and the movable plate 41 can limit the length of the konjac pushed by the pushing mechanism through the blade, that is, the thickness of the konjac cut. The pressure sensor arranged between the contact plate 42 and the movable plate 41 is used to ensure that the konjac is in contact with the contact plate 42, so as to ensure the accuracy of the cutting thickness.

[0026] As the preferred embodiment of the present invention, the pressing assembly 2 comprises a U-shaped plate 20 fixed on the top of the base plate 1, a pressing plate 21 movable up and down is arranged in the U-shaped plate 20, a third hydraulic cylinder 22 for driving the pressing plate 21 to move up and down is fixed on the top of the U-shaped plate 20, and a plurality of rollers 23 close to each other are rotatably installed at the bottom of the pressing plate 21. The pressing assembly 2 realizes the stable clamping of konjac through the structure of the U-shaped plate 20, the pressing plate 21, the third hydraulic cylinder 22 and the roller 23, and controls the up and down movement of the pressing plate 21 by the hydraulic cylinder to adapt to konjac of different thicknesses, and the roller 23 is arranged to ensure that the konjac can move below the pressing plate 21 under the action of the pushing mechanism.

[0027] As a preferred embodiment of the present invention, the cutter assembly 3 includes a U-shaped frame 30 fixedly connected to the top of the bottom plate 1, a knife holder 31 movable up and down is provided in the U-shaped frame 30, a cutter 33 is mounted on the knife holder 31, and a fourth hydraulic cylinder 34 for driving the knife holder 31 to move up and down is mounted on the top of the U-shaped frame 30. The cutter assembly 3 realizes the up and down movement of the cutter 33 through the structure of the U-shaped frame 30, the knife holder 31, the cutter 33 and the fourth hydraulic cylinder 34, thereby completing the slicing action, and the slice thickness can be accurately controlled by the hydraulic cylinder.

[0028] As a preferred embodiment of the present invention, a clamping plate 32 is provided on the outside of the tool holder 31, the clamping plate 32 is fixed to the tool holder 31 by bolts, the cutter 33 is provided between the tool holder 31 and the clamping plate 32, and the bolt passes through the cutter 33. The cutter 33 is fixed to the tool holder 31 by the clamping plate 32 and the bolts, and this structure makes it simple and convenient to replace and fix the cutter 33.

[0029] As a preferred embodiment of the present invention, a first fixed plate 4 is fixedly connected to the top of the bottom plate 1 near the right side, and a first hydraulic cylinder 40 is installed on the first fixed plate 4 for driving the movable plate 41 to move. The combination of the first fixed plate 4 and the first hydraulic cylinder 40 enables the movable plate 41 to move left and right.

[0030] As a preferred embodiment of the present invention, the pushing mechanism includes a second fixed plate 7 fixedly connected to the top of the bottom plate 1 and a push plate 70 movable left and right on the bottom plate 1, and a second hydraulic cylinder 71 for driving the push plate 70 is installed on the second fixed plate 7. The pushing mechanism realizes the automatic pushing function of the konjac through the combination of the second fixed plate 7, the push plate 70 and the second hydraulic cylinder 71, thereby improving the slicing efficiency.

[0031] As a preferred embodiment of the present invention, a support leg 5 for supporting the bottom plate 1 is fixedly connected to each of the four corners of the bottom plate 1. The support leg 5 is used to support the entire slicer, thereby ensuring the stability and operational safety of the slicer.

[0032] As a preferred embodiment of the present invention, the bottom plate 1 is provided with a separately arranged collecting box 6 directly below the strip feeding port 11, and the height of the collecting box 6 is less than the supporting legs 5. The collecting box 6 is used to collect the sliced ​​konjac slices, and its height is reasonably designed to facilitate users to take out the konjac slices.

[0033] The thickness-controllable konjac slicer of the utility model is as follows when in use:

[0034] Preparation:

[0035] The konjac is placed between the push plate 70 and the pressing assembly 2. The position of the movable plate 41 is adjusted, and the movable plate 41 is driven to move left and right by the first hydraulic cylinder 40 to preset the thickness of the slices required.

[0036] Clamping the konjac: The third hydraulic cylinder 22 in the pressing assembly 2 drives the pressing plate 21 to move downward, and contacts and stably clamps the konjac through the roller 23 to prevent it from moving during the slicing process.

[0037] Slicing operation: The second hydraulic cylinder 71 in the pushing mechanism drives the push plate 70 to move leftward, pushing the konjac toward the cutter assembly 3. When the konjac contacts the contact plate 42 on the movable plate 41, the pressure sensor detects the pressure change to ensure that the konjac is in close contact with the contact plate 42. At this time, the cooperation of the measuring plate 43 and the scale 10 can display the thickness of the slice. The fourth hydraulic cylinder 34 in the cutter assembly 3 drives the knife holder 31 and the cutter 33 to move downward to slice the konjac.

[0038] Collecting and slicing: The cut konjac slices fall into the collecting box 6 below through the strip-shaped feeding port 11.

[0039] Repeat operation: After completing one slicing operation, all parts are reset to prepare for the next slicing operation.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A thickness-controlled konjac slicer, comprising a base plate (1), characterized in that: A strip-shaped feeding opening (11) is provided on the top of the bottom plate (1), and a cutting knife assembly (3) is provided above the strip-shaped feeding opening (11); a pressing assembly (2) for clamping konjac is provided on the left side of the cutting knife assembly (3); a pushing mechanism for pushing konjac to move in the direction of the cutting edge is provided on the left side of the pressing assembly (2); a movable plate (41) movable leftward and rightward is provided on the top of the bottom plate (1) and located on the right side of the strip-shaped feeding opening (11); a contact plate (42) is fixed on the left outer wall of the movable plate (41); a pressure sensor is installed between the contact plate (42) and the movable plate (41); a scale (10) with a 0 scale aligned with the cutting edge is fixed on the top of the bottom plate (1); a measuring plate (43) is fixed on the outer wall of the movable plate (41); and the left end of the measuring plate (43) is flush with the left outer wall of the contact plate (42).

2. the konjak slicer with controlled thickness as claimed in claim 1, is characterized in that: The pressing assembly (2) comprises a U-shaped plate (20) fixed on the top of the base plate (1), a pressing plate (21) movable up and down is arranged inside the U-shaped plate (20), a third hydraulic cylinder (22) for driving the pressing plate (21) to move up and down is fixed on the top of the U-shaped plate (20), and a plurality of rollers (23) close to each other are rotatably mounted on the bottom of the pressing plate (21).

3. the konjak slicer with controlled thickness as claimed in claim 2, is characterized in that: The cutter assembly (3) comprises a U-shaped frame (30) fixedly connected to the top of the base plate (1), a cutter frame (31) movable up and down is arranged in the U-shaped frame (30), a cutter (33) is mounted on the cutter frame (31), and a fourth hydraulic cylinder (34) for driving the cutter frame (31) to move up and down is mounted on the top of the U-shaped frame (30).

4. the konjak slicer with controlled thickness as claimed in claim 3, is characterized in that: A clamping plate (32) is provided on the outside of the tool holder (31), and the clamping plate (32) is fixed to the tool holder (31) by bolts. The cutter (33) is provided between the tool holder (31) and the clamping plate (32), and the bolt passes through the cutter (33).

5. the konjac slicer with controlled thickness as claimed in claim 4, is characterized in that: A first fixed plate (4) is fixedly connected to the top of the bottom plate (1) near the right side, and a first hydraulic cylinder (40) for driving the movable plate (41) to move is installed on the first fixed plate (4).

6. the konjac slicer with controlled thickness as claimed in claim 5, is characterized in that: The pushing mechanism comprises a second fixed plate (7) fixedly connected to the top of the base plate (1) and a push plate (70) movable left and right on the base plate (1); a second hydraulic cylinder (71) for driving the push plate (70) to move is mounted on the second fixed plate (7).

7. the konjac slicer with controlled thickness as claimed in claim 6, is characterized in that: The bottom four corners of the base plate (1) are each fixedly connected with a support leg (5) for supporting the base plate (1).

8. The konjak slicer with controlled thickness as claimed in claim 7, characterized in that: The bottom plate (1) is provided with a separately arranged collecting box (6) located directly below the strip-shaped material discharge opening (11); the height of the collecting box (6) is smaller than the supporting legs (5).

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