Punching device for intelligent card middle material
Through the design of the smart card in-material punching device, the mobile board, upper bracket, small cylinder and identification system are used to realize the automatic fixing and movement of the smart card. Combined with the telescopic cylinder and servo motor, the low positioning accuracy and punching efficiency in the existing technology are solved. The problem of low punching accuracy and efficiency are improved, adapted to punching needs of different materials and sizes, reduced material loss and mechanical pressure, and realized automated control.
Patent Information
- Application Number
- CN202420928533.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing smart card punching equipment has low positioning accuracy and low punching efficiency, which cannot be accurately positioned, resulting in the scrapping of smart card and it is difficult to deal with medium materials of different thicknesses and materials, adapting to different punching sizes and shapes.
A punching device for the material in the smart card is designed. Through the mutual cooperation of the mobile plate, upper bracket, small cylinder, lower pressure plate, identification transmitter and identification receiver, the automatic fixing and movement of the smart card is realized, combining telescopic cylinder and servo motor. and punching heads adopt automated control systems to meet punching needs of different materials and sizes.
It improves the accuracy and efficiency of punching, reduces material losses, enhances the adaptability and flexibility of the device, improves the quality and production efficiency of punching, reduces the pressure of mechanical components, and realizes automated control.
Smart Images

Figure CN222155842U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment, in particular to a punching device for smart card materials. Background Art
[0002] Smart card is also called wisdom card, microcircuit card or microchip card. It is a card made by embedding a microelectronic chip into a card base that meets ISO7816 standard. It has the advantages of inherent information security, easy to carry, relatively complete standardization, etc. It is increasingly used in identity authentication, banking, telecommunications, public transportation, parking lot management and other fields. As the core component of smart card, smart card module plays a vital role. In the production process of smart card, precise punching operation is required on the insulating layer material of smart card. This is a key step to facilitate the subsequent process to embed chip module and other components into smart card.
[0003] The punching equipment in the existing document 202210523233.4 has low positioning accuracy and low punching efficiency. It cannot accurately locate the punching position and cannot drive the smart card to move. Inaccurate positioning will cause the smart card to be scrapped. Therefore, it is particularly important to develop a smart card punching device with high efficiency, high accuracy and not easy to cause material loss. Therefore, the utility model proposes a smart card punching device to solve the problems existing in the prior art. Summary of the invention
[0004] In view of the above problems, the purpose of the utility model is to propose a punching device for smart card middle materials, which fixes the smart card and moves it to the position where punching is required through the mutual cooperation of a movable plate, an upper bracket, a small cylinder, a lower pressure plate, an identification transmitter and an identification receiver, so as to realize automatic operation and monitoring of the smart card middle material punching device. The device should have good adaptability and flexibility, be able to handle middle materials of different thicknesses and materials, and adapt to different punching sizes and shapes.
[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a punching device for smart card materials, including a workbench, a positioning assembly and a punching assembly, a positioning assembly is movably installed above the workbench, a punching assembly is fixedly installed on one side of the top of the workbench, the smart card is stably fixed by the positioning assembly and then moved to a suitable position, and then punching processing is performed by the punching assembly, the positioning assembly includes a movable plate, an upper bracket, a small cylinder, a lower pressure plate, an identification transmitter and an identification receiver, a movable plate is movably installed above the workbench, an upper bracket is fixedly installed on one side of the top of the movable plate, a small cylinder is fixedly installed inside the upper bracket, the output end of the small cylinder is connected to the lower pressure plate, an identification transmitter is fixedly installed inside the movable plate, and an identification receiver is fixedly installed directly above the identification transmitter.
[0006] A further improvement is that the punching assembly includes a main bracket, a telescopic cylinder, a punching seat, a servo motor and a punching head, the main bracket is fixedly installed on one side of the top of the workbench, the telescopic cylinder is fixedly installed inside the main bracket, the output end of the telescopic cylinder is connected to the punching seat, the servo motor is fixedly installed inside the punching seat, the output end of the servo motor is connected to the punching head, and the identification receiver is fixedly installed on one side of the punching seat.
[0007] A further improvement is that a suction machine is fixedly installed on one side of the top of the workbench, a material receiving box is movably installed on one side inside the workbench, a discharge port is opened below the suction machine, and the discharge port is arranged above the material receiving box.
[0008] A further improvement is that a rotating motor is fixedly installed on one side of the workbench, the output end of the rotating motor is connected to a threaded rod, a threaded sleeve is sleeved on the surface of the threaded rod, and the top of the threaded sleeve is fixedly connected to the bottom of the moving plate.
[0009] A further improvement is that a limiting rod is fixedly mounted on one side of the threaded rod, and the threaded sleeve is sleeved on the surface of the limiting rod.
[0010] A further improvement is that a control panel is fixedly mounted on the front of the workbench, and the control panel is electrically connected to the interior of the workbench.
[0011] A further improvement is that a moving groove is provided on the top of the workbench, and the moving groove is arranged below the moving plate.
[0012] The beneficial effects of the utility model are as follows: the utility model fixes the smart card and moves it to the position where punching is required through the mutual coordination of the moving plate, the upper bracket, the small cylinder, the lower pressure plate, the identification transmitter and the identification receiver, so as to realize the automatic operation and monitoring of the smart card middle material punching device. The utility model should have good adaptability and flexibility, be able to handle middle materials of different thicknesses and materials, and adapt to different punching sizes and shapes. Through the mutual quota use of the telescopic cylinder, the punching seat, the servo motor and the punching head, the punching head is driven down by the telescopic cylinder to reduce the load on the driving original and improve the stability. The special driving mechanism design can reduce the pressure on the mechanical parts without sacrificing the punching force, thereby improving the punching quality. The automated control system can improve the efficiency and reliability of the punching process through the electrical connection between the control panel and the inside of the workbench. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.
[0014] Figure 1 It is a side schematic diagram of the utility model;
[0015] Figure 2 It is a side sectional view of the utility model;
[0016] Figure 3 It is a schematic diagram of the threaded sleeve of the utility model.
[0017] Among them: 1. Workbench; 2. Moving plate; 3. Upper bracket; 4. Small cylinder; 5. Lower pressure plate; 6. Marking transmitter; 7. Marking receiver; 8. Main bracket; 9. Telescopic cylinder; 10. Punching seat; 11. Servo motor; 12. Punching head; 13. Suction machine; 14. Material collecting box; 15. Discharge port; 16. Rotating motor; 17. Threaded rod; 18. Threaded sleeve; 19. Limit rod; 20. Control panel; 21. Moving slot. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the practical embodiment to clearly and completely describe the technical solution in the practical embodiment. Obviously, the described embodiment is only a part of the embodiment of the practical, not all of the embodiments. Based on the embodiment in the practical, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical.
[0019] In the description of this utility model, it should be noted that, unless otherwise clearly specified and limited, the terms installation, connection and connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] according to Figure 1 , Figure 2 , Figure 3 As shown, this embodiment provides a punching device for smart card materials, including a workbench 1, a positioning component and a punching component. The positioning component is movably installed above the workbench 1, and the punching component is fixedly installed on one side of the top of the workbench 1. The smart card is stably fixed by the positioning component and then moved to a suitable position, and then the punching process is performed by the punching component. The positioning component includes a moving plate 2, an upper bracket 3, a small cylinder 4, a lower pressing plate 5, an identification transmitter 6 and an identification receiver 7. A moving plate 2 is movably installed above the workbench 1. By placing the smart card on the moving plate 2, the smart card is moved by the movement of the moving plate 2. Below the dynamic punching assembly, an upper bracket 3 is fixedly installed on one side of the top of the moving plate 2, and a small cylinder 4 is fixedly installed inside the upper bracket 3. The output end of the small cylinder 4 is connected to the lower pressure plate 5. The small cylinder 4 is driven to drive the lower pressure plate 5 to descend to stably fix the smart card. An identification transmitter 6 is fixedly installed inside the moving plate 2, and an identification receiver 7 is fixedly installed just above the identification transmitter 6. The identification transmitter 6 is an infrared transmitter, which drives the identification transmitter 6 to move when the moving plate 2 moves, and moves the identification transmitter 6 to the bottom of the identification receiver 7, that is, to the specified punching position, so as to facilitate accurate punching processing.
[0021] The punching assembly includes a main bracket 8, a telescopic cylinder 9, a punching seat 10, a servo motor 11 and a punching head 12. The main bracket 8 is fixedly installed on one side of the top of the workbench 1, and the telescopic cylinder 9 is fixedly installed inside the main bracket 8. The output end of the telescopic cylinder 9 is connected to the punching seat 10, and the punching seat 10 is driven to descend by driving the telescopic cylinder 9. A servo motor 11 is fixedly installed inside the punching seat 10, and the motor model is Y90S-2. The output end of the servo motor 11 is connected to the punching head 12. The identification receiver 7 is fixedly installed on one side of the punching seat 10, and the servo motor 11 is driven to drive the punching head 12 to rotate, and the smart card with the adjusted position is punched.
[0022] A suction machine 13 is fixedly installed on one side of the top of the workbench 1, and the waste generated by punching is sucked by driving the suction machine 13. A material receiving box 14 is movably installed on one side inside the workbench 1. A discharge port 15 is opened below the suction machine 13, and the discharge port 15 is arranged above the material receiving box 14. The sucked waste is introduced into the material receiving box 14 through the discharge port 15, which greatly reduces the production cost; it also effectively avoids the scattering of waste and reduces environmental pollution.
[0023] A rotating motor 16 is fixedly installed on one side of the workbench 1. By driving the rotating motor 16, the output end of the rotating motor 16 is connected to the threaded rod 17, and the rotating motor 16 drives the threaded rod 17 to rotate. A threaded sleeve 18 is sleeved on the surface of the threaded rod 17. The top of the threaded sleeve 18 and the bottom of the movable plate 2 are fixedly connected to each other. The threaded rod 17 drives the threaded sleeve 18 to move, and the threaded sleeve 18 drives the movable plate 2 to move left and right to adjust the position of the smart card.
[0024] A limiting rod 19 is fixedly installed on one side of the threaded rod 17, and the threaded sleeve 18 is sleeved on the surface of the limiting rod 19. The setting of the limiting rod 19 facilitates the limiting use of the threaded sleeve 18 and facilitates the movement of the threaded sleeve 18.
[0025] A control panel 20 is fixedly installed on the front of the workbench 1. The control panel 20 is electrically connected to the inside of the workbench 1. Punching parameters are set through the control panel 20. The controller coordinates the operation of each system according to the set parameters to achieve automatic punching.
[0026] A moving groove 21 is provided on the top of the workbench 1 , and the moving groove 21 is arranged below the moving plate 2 . The setting of the moving groove 21 facilitates the movement of the moving plate 2 .
[0027] When the punching device for the smart card is used, the smart card is stably fixed by the positioning component and then moved to a suitable position. The punching component is used for punching processing. The smart card is placed on the moving plate 2, and the small cylinder 4 is driven to drive the lower pressing plate 5 to descend to stably fix the smart card. The smart card is driven to the bottom of the punching component by the movement of the moving plate 2. The identification transmitter 6 is an infrared transmitter. When the moving plate 2 moves, the identification transmitter 6 is driven to move. The identification transmitter 6 is moved to the bottom of the identification receiver 7, that is, it reaches the specified punching position, which is convenient for accurate punching processing. The punching seat 10 is driven to descend by driving the telescopic cylinder 9, and the servo motor 11 is driven to drive the punching head 12 to rotate, and the positioning The adjusted smart card is punched, the waste generated by the punching is sucked by driving the suction machine 13, and finally the waste is introduced into the receiving box 14 through the discharge port 15, and the rotating motor 16 is driven to drive the threaded rod 17 to rotate, the threaded rod 17 drives the threaded sleeve 18 to move, and the threaded sleeve 18 drives the movable plate 2 to move left and right to facilitate the adjustment of the position of the smart card, and the setting of the limit rod 19 facilitates the limiting use of the threaded sleeve 18 to facilitate the movement of the threaded sleeve 18, and the punching parameters are set through the control panel 20, and the controller coordinates the operation of each system according to the set parameters to realize automatic punching, and the setting of the movable slot 21 facilitates the movement of the movable plate 2.
[0028] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A punching device for smart card materials, comprising a workbench (1), a positioning component and a punching component, characterized in that: A positioning assembly is movably mounted above the workbench (1), a punching assembly is fixedly mounted on one side of the top of the workbench (1), the positioning assembly comprises a movable plate (2), an upper bracket (3), a small cylinder (4), a lower pressure plate (5), an identification transmitter (6) and an identification receiver (7), a movable plate (2) is movably mounted above the workbench (1), an upper bracket (3) is fixedly mounted on one side of the top of the movable plate (2), a small cylinder (4) is fixedly mounted inside the upper bracket (3), an output end of the small cylinder (4) is connected to the lower pressure plate (5), an identification transmitter (6) is fixedly mounted inside the movable plate (2), and an identification receiver (7) is fixedly mounted directly above the identification transmitter (6).
2. A punching device for smart card material according to claim 1, characterized in that: The punching assembly comprises a main support (8), a telescopic cylinder (9), a punching seat (10), a servo motor (11) and a punching head (12); the main support (8) is fixedly mounted on one side of the top of the workbench (1); the telescopic cylinder (9) is fixedly mounted inside the main support (8); the output end of the telescopic cylinder (9) is connected to the punching seat (10); the servo motor (11) is fixedly mounted inside the punching seat (10); the output end of the servo motor (11) is connected to the punching head (12); and the identification receiver (7) is fixedly mounted on one side of the punching seat (10).
3. A punching device for smart card material according to claim 1, characterized in that: A suction machine (13) is fixedly mounted on one side of the top of the workbench (1), a material receiving box (14) is movably mounted on one side inside the workbench (1), a material discharge port (15) is provided below the suction machine (13), and the material discharge port (15) is arranged above the material receiving box (14).
4. A punching device for smart card material according to claim 1, characterized in that: A rotating motor (16) is fixedly mounted on one side of the workbench (1), the output end of the rotating motor (16) is connected to a threaded rod (17), a threaded sleeve (18) is sleeved on the surface of the threaded rod (17), and the top of the threaded sleeve (18) is fixedly connected to the bottom of the movable plate (2).
5. A punching device for smart card material according to claim 4, characterized in that: A limiting rod (19) is fixedly mounted on one side of the threaded rod (17), and the threaded sleeve (18) is sleeved on the surface of the limiting rod (19).
6. The punching device for smart card material according to claim 1, characterized in that: A control panel (20) is fixedly mounted on the front of the workbench (1), and the control panel (20) is electrically connected to the interior of the workbench (1).
7. The punching device for smart card material according to claim 1, characterized in that: A moving groove (21) is provided on the top of the workbench (1), and the moving groove (21) is arranged below the moving plate (2).
Citation Information
Patent Citations
Punching device for intelligent card manufacturing
CN114769410A
