Punching section for highway peripheral isolation protection polyester grating net

The continuous rotation of an upper and lower roller system with cooperative cutting dies addresses the inefficiency in conventional punching methods, enhancing processing speed and reducing wear in forming grid-shaped polyester sheets.

CN222155843UActive Publication Date: 2024-12-13山东滨州波涛化纤制品有限公司
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Patent Information

Application Number
CN202420963628.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-13
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

Conventional methods for punching polyester sheets into grid shapes suffer from low efficiency due to the need for pausing the material during processing, which extends the processing cycle.

Method used

A punching section comprising an upper roller and a lower roller, connected by a transmission assembly and driven by a motor, rotates relative to each other, with upper posts and elastic telescopic components cooperating with a cutting die to continuously punch holes in the polyester sheet, ensuring continuous operation and improved efficiency.

Benefits of technology

The continuous operation of the rollers enhances processing efficiency by avoiding pauses during punching, and the elastic telescopic components reduce wear and ensure smooth hole formation in the polyester sheet.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of punching equipment, and relates to a punching section for a highway peripheral isolation protection polyester grating net, which comprises a punching rack provided with a processing slotted hole. An upper roller and a lower roller are arranged on the upper side and the lower side of the machining groove hole correspondingly and connected with a driving motor arranged on the punching rack through a transmission assembly, and the driving motor drives the upper roller and the lower roller to rotate relatively. Upper support pillars are uniformly distributed on the circumferential surface of the upper roller; elastic telescopic assemblies matched with the upper jacking columns are evenly distributed on the circumferential face of the lower roller. A cutting die is arranged at the end, away from the lower roller, of the elastic telescopic assembly. The upper roller and the lower roller rotate relatively, and the upper jacking column is in contact with the cutting die so as to punch the passing polyester sheet and cut the polyester sheet into a grid shape; the two rollers are matched with each other, so that the polyester sheet is prevented from being paused during punching operation, the continuity of a punching section is ensured, and the processing efficiency is favorably improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of punching equipment, in particular to a punching section of a polyester grille net for isolating and protecting the periphery of a highway. Background Art

[0002] Highway slope protection is a key component of highway engineering, and its main purpose is to prevent soil erosion, protect the stability of the roadbed, and ensure the safety and smooth operation of the highway. It involves many aspects, including design, material selection, construction methods, and subsequent maintenance management.

[0003] In terms of material selection, highway slope protection can use a variety of materials, including natural stone, concrete, geogrid, vegetation, etc. Natural stone and concrete slope protection have good stability and durability, but the cost is high and has a greater impact on the ecological environment. Geogrid and vegetation slope protection are more environmentally friendly and economical, and can effectively prevent soil erosion and improve the ecological environment.

[0004] There are many materials for geogrids. Polyester materials are also called polyethylene terephthalate (PET). Polyester materials have many advantages, such as good fiber-forming and mechanical properties: polyester fibers have good strength, wear resistance and creep resistance; chemical corrosion resistance: polyester materials have good resistance to chemical substances, especially acids and alkalis; electrical insulation: polyester has good electrical insulation properties; light and comfortable: compared with some synthetic fibers, polyester fibers are lighter and suitable for making summer clothing; easy to process: polyester materials can be made into products of different shapes through a variety of processing methods; cost-effective. The price of polyester materials is relatively low and suitable for large-scale industrial production. Therefore, thin sheets made of polyester materials will be selected for further processing into grid shapes.

[0005] For grid-shaped punching processing, the conventional operation is to pause the passing material before punching. This punching method will reduce the efficiency of punching and extend the processing cycle. Utility Model Content

[0006] In order to solve the problem of low punching efficiency of polyester sheets, the utility model provides a highway peripheral isolation and protection polyester grille net punching section.

[0007] The utility model is realized by the following technical solutions:

[0008] A highway peripheral isolation protection polyester grille net punching section, comprising a punching stand, wherein the punching stand is provided with processing slots;

[0009] An upper roller and a lower roller are respectively provided on the upper and lower sides of the processing slot, and the axis center line of the upper roller and the axis center line of the lower roller are in the same vertical plane;

[0010] The upper roller and the lower roller are connected to a driving motor arranged on the punching stand through a transmission assembly, and the driving motor drives the upper roller and the lower roller to rotate relative to each other;

[0011] Upper posts are evenly distributed on the circumferential surface of the upper roller; elastic telescopic components that cooperate with the upper posts are evenly distributed on the circumferential surface of the lower roller; a cutting mold is provided at one end of the elastic telescopic component away from the lower roller, and the cutting mold can cooperate with the upper posts to complete the punching process of the polyester sheet.

[0012] The upper roller and the lower roller rotate relative to each other, and the upper top column comes into contact with the cutting die to punch holes in the passing polyester sheet and cut it into a grid shape; the mutual cooperation of the two rollers avoids the pause of the polyester sheet during the punching operation, ensures the continuity of the punching section, and helps to improve processing efficiency.

[0013] A further improvement of the utility model is that arc-shaped avoidance parts are provided on both sides of the processing slot in the length direction of the punching stand, and the arc-shaped avoidance parts provide avoidance for the cutting mold to follow the rotation trajectory of the lower roller.

[0014] A further improvement of the utility model is that the edge of the punching stand is provided with a rib protruding upwards, which shields the polyester sheet so as to timely detect the tilt of the polyester sheet.

[0015] A further improvement of the utility model is that a supporting portion is provided between the processed slot hole and the retaining edge.

[0016] A further improvement of the utility model is that the two ends of the upper roller are respectively provided with a pressing column, which is evenly distributed on the upper roller in an annular shape, and the pressing column can cooperate with the supporting part to complete the pressing of the polyester sheet with the processed slots. The polyester sheet with the processed slots is tightened under the cooperation of the pressing column and the supporting part, which is helpful for the punching process of the polyester sheet.

[0017] The utility model is further improved in that the elastic telescopic assembly comprises an outer sleeve arranged on the lower drum, an inner sleeve is slidably arranged inside the outer sleeve, a compression spring is arranged outside the inner sleeve, one end of the compression spring close to the lower drum is connected to the outer sleeve, and the other end is connected to the inner sleeve; the cutting die is arranged at the end of the inner sleeve away from the lower drum. The compression spring provides support force for the cutting die, ensuring that the cutting die cooperates with the upper pillar to complete the punching operation of the polyester sheet.

[0018] A further improvement of the utility model is that the inner sleeve is provided with a limiting protrusion connected to the compression spring. The limiting protrusion cooperates with the outer sleeve to limit the compression spring, which is convenient for assembling the telescopic assembly.

[0019] It can be seen from the above technical scheme that the beneficial effects of the utility model are: 1. The upper roller and the lower roller rotate relative to each other, and the upper top column comes into contact with the cutting mold to punch holes in the passing polyester sheet and cut it into a grid shape; the mutual cooperation of the two rollers avoids the pause of the polyester sheet during the punching operation, ensures the continuity of the punching section, and helps to improve the processing efficiency; 2. The elastic telescopic component helps to ensure the buffering cooperation between the cutting mold and the upper top column, and reduces the wear caused by hard contact when punching holes in the polyester sheet. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model.

[0022] Figure 2 It is a schematic diagram of an elastic telescopic component according to a specific implementation mode of the utility model.

[0023] Figure 3 It is a cross-sectional schematic diagram of a punching stand according to a specific implementation mode of the utility model.

[0024] Figure 4 It is a schematic diagram of a transmission component according to a specific implementation mode of the present utility model.

[0025] Figure 5 This is a second schematic diagram of a transmission assembly according to a specific implementation of the utility model.

[0026] In the attached drawings: 10, punching stand; 11, retaining edge; 12, processing slot hole; 121, avoidance part; 13, supporting part; 20, upper roller; 21, upper top column; 22, clamping column; 23, sprocket a; 24, sprocket b; 30, lower roller; 31, elastic telescopic component; 32, outer sleeve; 33, inner sleeve; 331, limiting protrusion; 34, cutting mold; 35, compression spring; 36, sprocket two a; 37, sprocket two b; 40, driving motor; 41, sprocket three a; 50, transmission chain one; 60, transmission chain two; 70, transmission chain three; 80, transition shaft; 81, sprocket three b. DETAILED DESCRIPTION

[0027] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme of the utility model will be clearly and completely described below in combination with the drawings in the specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the utility model, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.

[0028] As attached Figure 1-5 As shown, a punching section of a polyester grille net for protecting the perimeter of a highway includes a punching stand 10, and the edge of the punching stand 10 is provided with a retaining edge 11 protruding upward. The retaining edge 11 forms a shield for the polyester sheet so that the polyester sheet can be found in time when it is tilted. A processing slot 12 is opened on the punching stand 10. The processing slot 12 is provided with arc-shaped avoidance portions 121 on both sides of the punching stand 10 in the length direction. The arc-shaped avoidance portion 121 provides avoidance for the cutting mold 34 following the rotation trajectory of the lower roller 30.

[0029] An upper roller 20 and a lower roller 30 are respectively provided on the upper and lower sides of the processing slot hole 12, and the axis line of the upper roller 20 and the axis line of the lower roller 30 are in the same vertical plane; the upper roller 20 and the lower roller 30 are connected to a driving motor 40 arranged on the punching stand 10 through a transmission assembly, and the driving motor 40 drives the upper roller 20 and the lower roller 30 to rotate relative to each other.

[0030] The transmission assembly includes sprocket 1 a23, sprocket 1 b24, sprocket 2 a36, sprocket 2 b37, sprocket 3 a41, sprocket 3 b81, transmission chain 1 50, transmission chain 2 60 and transmission chain 3 70.

[0031] The sprocket a23 is coaxially arranged on the support shaft of the upper roller 20, and the sprocket b24 is coaxially rotatably arranged on the transition shaft 80 installed on the punching stand 10. The sprocket a23 is connected to the sprocket b24 through a transmission chain 50.

[0032] The sprocket a36 is coaxially arranged on the support shaft of the lower drum 30, and the sprocket b37 is coaxially rotatably arranged on the transition shaft 80. The sprocket a36 and the sprocket b37 are connected by a transmission chain 60.

[0033] The sprocket three a41 is coaxially arranged on the output shaft of the driving motor 40, and the sprocket three b81 is coaxially arranged on the transition shaft 80. The sprocket three a41 and the sprocket three b81 are connected by a transmission chain three 70.

[0034] Driven by the driving motor 40 , the upper drum 20 and the lower drum 30 can rotate synchronously relative to each other.

[0035] The upper roller 20 is evenly distributed with upper posts 21 on its circumferential surface; the lower roller 30 is evenly distributed with elastic telescopic components 31 cooperating with the upper posts 21 on its circumferential surface; the elastic telescopic components 31 are provided with a cutting die 34 at one end away from the lower roller 30, and the cutting die 34 can cooperate with the upper posts 21 to complete the punching process of the polyester sheet.

[0036] The elastic telescopic assembly 31 includes an outer sleeve 32 disposed on the lower drum 30, an inner sleeve 33 is slidably disposed inside the outer sleeve 32, a compression spring 35 is disposed outside the inner sleeve 33, one end of the compression spring 35 close to the lower drum 30 is connected to the outer sleeve 32, and the other end is connected to the inner sleeve 33; the cutting die 34 is disposed at the end of the inner sleeve 33 away from the lower drum 30. The compression spring 35 provides support for the cutting die 34, ensuring that the cutting die 34 cooperates with the upper top column 21 to complete the punching operation of the polyester sheet. The inner sleeve 33 is provided with a limiting protrusion 331 connected to the compression spring 35. The limiting protrusion 331 cooperates with the outer sleeve 32 to limit the compression spring 35, which is convenient for the assembly of the telescopic assembly.

[0037] A supporting portion 13 is provided between the processing slot hole 12 and the retaining edge 11. A pressing column 22 is provided at both ends of the upper roller 20. The pressing column 22 is evenly distributed on the upper roller 20 in a ring shape. The pressing column 22 can cooperate with the supporting portion 13 to complete the pressing of the polyester sheet passing through the processing slot hole 12. The polyester sheet passing through the processing slot hole 12 is tightened under the cooperation of the pressing column 22 and the supporting portion 13, which is conducive to the punching processing of the polyester sheet.

[0038] The utility model discloses a highway perimeter isolation protection polyester grille punching section, 1. The upper roller and the lower roller rotate relative to each other, and the upper top column comes into contact with the cutting die to punch and cut the passing polyester sheet into a grille shape; the mutual cooperation of the two rollers avoids the pause of the polyester sheet during the punching operation, ensures the continuity of the punching section, and helps to improve the processing efficiency; 2. The elastic telescopic component helps to ensure the buffer cooperation between the cutting die and the upper top column, and reduces the wear caused by hard contact when punching holes in the polyester sheet.

[0039] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts between the various embodiments can be referenced to each other.

[0040] The terms "upper", "lower", "outer side", "inner side", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish the relative relationship in position if they exist, and do not need to be qualitative. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.

[0041] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A highway peripheral isolation and protection polyester grid net punching section, including a punching stand (10), characterized in that: The punching stand (10) is provided with a processing slot (12); An upper roller (20) and a lower roller (30) are respectively provided on the upper and lower sides of the processing slot hole (12), and the axis center line of the upper roller (20) and the axis center line of the lower roller (30) are in the same vertical plane; The upper roller (20) and the lower roller (30) are connected to a driving motor (40) provided on the punching stand (10) through a transmission assembly, and the driving motor (40) drives the upper roller (20) and the lower roller (30) to rotate relative to each other; Upper push columns (21) are evenly distributed on the circumferential surface of the upper roller (20); elastic telescopic components (31) that cooperate with the upper push columns (21) are evenly distributed on the circumferential surface of the lower roller (30); a cutting die (34) is provided at one end of the elastic telescopic component (31) away from the lower roller (30), and the cutting die (34) can cooperate with the upper push columns (21) to complete the punching process of the polyester sheet.

2. A highway perimeter isolation and protection polyester grid punching section according to claim 1, characterized in that: Arc-shaped avoidance portions (121) are provided on both sides of the processing slot hole (12) in the length direction of the punching stand (10).

3. The punching section of the highway perimeter isolation and protection polyester grid according to claim 1 is characterized in that: The edge of the punching stand (10) is provided with a retaining edge (11) protruding upward.

4. The punching section of the highway perimeter isolation and protection polyester grid according to claim 1 is characterized in that: A supporting portion (13) is provided between the processing slot hole (12) and the retaining edge (11).

5. The highway perimeter isolation and protection polyester grid punching section according to claim 4 is characterized in that: The upper roller (20) is provided with a compression column (22) at both ends. The compression columns (22) are evenly distributed on the upper roller (20) in an annular shape. The compression columns (22) can cooperate with the supporting part (13) to complete the compression of the polyester sheet that has passed through the processed slot hole (12).

6. A highway perimeter isolation and protection polyester grid punching section according to any one of claims 1 to 5, characterized in that: The elastic telescopic component (31) includes an outer sleeve (32) arranged on the lower roller (30), an inner sleeve (33) is slidably arranged inside the outer sleeve (32), and a compression spring (35) is provided on the outside of the inner sleeve (33), and one end of the compression spring (35) close to the lower roller (30) is connected to the outer sleeve (32), and the other end is connected to the inner sleeve (33); the cutting mold (34) is arranged at the end of the inner sleeve (33) away from the lower roller (30).

7. The punching section of the polyester grid net for highway perimeter isolation and protection according to claim 6 is characterized in that: The inner sleeve (33) is provided with a limiting protrusion (331) connected to the compression spring (35).