Quantitative discharging device for prefabricated part pouring

The quantitative feeding device addresses the issue of concrete sinking and caking in hoppers by employing a weighing sensor and discharging mechanism to ensure precise and efficient discharge of materials, preventing agglomeration and waste in prefabricated part casting.

CN222156012UActive Publication Date: 2024-12-13阜阳晶宫绿建节能建筑有限责任公司
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Patent Information

Application Number
CN202420629068.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-13
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

Existing technologies fail to effectively address the issue of leftover concrete sinking and caking at the bottom of hoppers during prefabricated part casting, leading to material waste and inefficiencies.

Method used

A quantitative feeding device with a hopper, weighing sensor, stirring motor, and discharging mechanism that includes a bottom plate controlled by cylinders, guide columns, and a split structure to prevent concrete from sinking and caking, ensuring precise material discharge.

Benefits of technology

The device ensures efficient and precise discharge of concrete, preventing material agglomeration and waste by using a weighing sensor for quantification and a discharging mechanism to control material flow, thereby enhancing production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The quantitative discharging device comprises a hopper, a frame is installed outside the hopper, weighing sensors are connected below the peripheral corners of the frame, the lower ends of the weighing sensors are installed on a support, a motor frame is arranged above the support, a stirring motor is installed on the motor frame, and an output shaft of the stirring motor is connected with a stirring shaft. A stirring rod is connected to the stirring shaft; a discharging mechanism is arranged at the end part of a lower port of the hopper; the hopper is simple in structure, reasonable in design and novel and unique in idea, the hopper and materials contained in the hopper are quantitatively weighed through the weighing sensor, then discharging of the materials is controlled through the discharging mechanism, in addition, the hoisted stirring shaft is suspended in the hopper to stir the materials, and the materials are prevented from caking and sinking to the bottom.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction, in particular to a quantitative feeding device for pouring prefabricated parts. Background Art

[0002] Precast concrete parts are semi-finished or finished components that are pre-processed and formed at a prefabrication plant or construction site using concrete materials according to the requirements of design drawings. After reaching a certain strength, they are transported to the construction site for direct installation.

[0003] When producing prefabricated parts, most of them are made by mold casting. After the mold is filled with concrete, there will be leftover concrete in the hopper. If it is not cleaned for a long time, the concrete will sink to the bottom of the hopper or even clump and cannot be used. For this reason, the application discloses a quantitative feeding device for prefabricated part casting to solve the problem of leftover concrete in the hopper after casting, and to solve the problems of caking and sinking to the bottom. Utility Model Content

[0004] The utility model aims to solve the existing problems and provides a quantitative feeding device for casting prefabricated parts.

[0005] The utility model is realized through the following technical scheme: a quantitative feeding device for casting prefabricated parts, comprising a hopper, a frame is installed outside the hopper, a weighing sensor is connected below the peripheral corner of the frame, the lower end of the weighing sensor is installed on a bracket, a motor frame is arranged above the bracket, a stirring motor is installed on the motor frame, the output shaft of the stirring motor is connected to a stirring shaft, a stirring rod is connected to the stirring shaft, and a discharging mechanism is arranged at the end of the lower port of the hopper.

[0006] As a further improvement of the above scheme, the discharge mechanism includes a bottom plate, which is covered and arranged at the lower port of the hopper. The bottom plate is connected to side plates on both sides, and the outer ends of the side plates are connected to end plates. The end plates are connected to cylinders. The telescopic rod of the cylinder passes through the end plates and is connected to the outer side of the lower end of the hopper. The position of the bottom plate relative to the lower port of the hopper is controlled by the cylinder to cover the lower port of the hopper and offset it outside the lower port of the hopper. Guide columns are installed in the waist holes on the side plates on both sides of the bottom plate, and the guide columns are connected to the outer side of the lower port of the hopper. The end plates are used to install the cylinders. The cylinders work to pull the bottom plate to move through the end plates, and the side plates are guided by the guide columns during the displacement process.

[0007] As a further improvement to the above solution, the discharge mechanism is symmetrically arranged on the discharge port of the hopper, and the discharge of the concrete in the hopper is controlled by the discharge mechanism with a split structure.

[0008] As a further improvement of the above scheme, the hopper consists of three parts, including an upper barrel, a middle hopper body and a lower hopper tube. The lengths of the stirring rods in the barrel, the hopper body and the hopper tube are different, and the length of the stirring rods becomes shorter from the upper barrel to the middle hopper body and the lower hopper tube.

[0009] Compared with the prior art, the utility model has the following advantages: simple structure, reasonable design, novel and unique concept, quantitative weighing of the hopper and the materials contained therein by a weighing sensor, and then control of the discharge of the materials by a discharging mechanism, and in addition, a hoisted stirring shaft is suspended in the hopper to stir the materials to avoid material agglomeration and sinking to the bottom. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of the utility model.

[0011] Figure 2 It is a structural schematic diagram of the discharge mechanism in a closed state at the lower port of the hopper.

[0012] Figure 3 It is a structural schematic diagram of the discharge mechanism in the open state at the lower port of the hopper. DETAILED DESCRIPTION

[0013] The utility model is further described below in conjunction with the accompanying drawings.

[0014] like Figures 1 to 3 As shown in the figure, a quantitative feeding device for casting prefabricated parts includes a hopper 1, a frame 2 is installed outside the hopper 1, a weighing sensor 3 is connected to the lower part of the peripheral corner of the frame 2, the lower end of the weighing sensor 3 is installed on a bracket 5, a motor frame 6 is arranged above the bracket 5, a stirring motor 7 is installed on the motor frame 6, the output shaft of the stirring motor 7 is connected to a stirring shaft 8, and a stirring rod 9 is connected to the stirring shaft 8. A discharging mechanism 3 is arranged at the end of the lower port of the hopper 1.

[0015] As a further improvement to the above scheme, the discharging mechanism 3 includes a bottom plate 31, which is covered and arranged at the lower port of the hopper 1. The bottom plate 31 is connected to side plates 32 on both sides, and the outer ends of the side plates 32 are connected to the end plates 3. The end plates 3 are connected to the cylinders 34. The telescopic rod of the cylinder 34 passes through the end plates 3 and is connected to the outer side of the lower end of the hopper 1. A waist hole 35 is arranged on the side plate 32, and a guide column 36 is arranged in the waist hole 35. The guide column 36 is connected to the outer wall of the lower port of the hopper 1. The position of the bottom plate 31 relative to the lower port of the hopper 1 is controlled by the cylinder 34 to cover the lower port of the hopper 1 and offset it outside the lower port of the hopper 1. The guide columns 36 are installed in the waist holes 35 on the side plates 32 on both sides of the bottom plate 31, and the guide columns 36 are connected to the outer side of the lower port of the hopper 1. The end plates 3 are used to install the cylinders 34. The cylinders 34 work to pull the bottom plate 31 to move through the end plates 3, and guide the side plates 32 to be guided by the guide columns 36 during the displacement process.

[0016] As a further improvement to the above solution, the discharge mechanism 3 is symmetrically arranged on the discharge port of the hopper 1, and the discharge of the concrete in the hopper 1 is controlled by the discharge mechanism 3 with a split structure.

[0017] As a further improvement of the above scheme, the hopper 1 is composed of three parts, including an upper barrel, a middle hopper body and a lower hopper tube. The lengths of the stirring rods 9 in the barrel, the hopper body and the hopper tube are different, and the lengths of the stirring rods 9 in the barrel, the hopper body and the hopper tube become shorter from the upper barrel to the middle hopper body and the lower hopper tube.

[0018] The working principle of a quantitative feeding device for casting prefabricated parts is as follows: the concrete in the hopper 1 is weighed by weighing sensors 3 at the four corners of the hopper, and the materials for preparing prefabricated parts are quantitatively weighed, which can avoid the excess concrete in the hopper 1 after pouring. In addition, the stirring motor 7 is used to drive the stirring rod 9 to rotate to stir the concrete in the hopper 1 to avoid concrete caking and sinking to the bottom.

[0019] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A quantitative feeding device for casting prefabricated parts, comprising a hopper, a frame is installed outside the hopper, characterized in that: A weighing sensor is connected below the peripheral corner of the frame, and the lower end of the weighing sensor is installed on a bracket. A motor frame is arranged above the bracket, and a stirring motor is installed on the motor frame. The output shaft of the stirring motor is connected to the stirring shaft, and the stirring shaft is connected to the stirring rod. A discharging mechanism is arranged at the lower port end of the hopper.

2. A quantitative feeding device for casting prefabricated parts according to claim 1, characterized in that: The discharge mechanism includes a bottom plate, which is covered and arranged at the lower port of the hopper. The two sides of the bottom plate are connected to side plates, the outer ends of the side plates are connected to the end plates, and the end plates are connected to the cylinders. The telescopic rod of the cylinder passes through the end plates and is connected to the outer side of the lower end of the hopper. A waist hole is arranged on the side plate, and a guide column is arranged in the waist hole. The guide column is connected to the outer wall of the lower port of the hopper.

3. A quantitative feeding device for casting prefabricated parts according to claim 1, characterized in that: The material discharge mechanism is symmetrically arranged on the material discharge opening of the hopper.