Sizing material mixing equipment capable of improving strength of V-shaped belt of agricultural machine

The rubber mixing device addresses low torque and temperature inconsistencies by using electric heating and gear configurations to enhance mixing efficiency and strength of agricultural machinery V-belts.

CN222156173UActive Publication Date: 2024-12-13WUXI CHINA RUBBER BELT TECH CO LTD
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Patent Information

Application Number
CN202420790981.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-13
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

Existing rubber mixing equipment for agricultural machinery V-belts faces issues with low torque and inconsistent surface temperature of mixing rollers, leading to rubber sticking and compromised strength of the mixed rubber.

Method used

A rubber mixing device with features like electric heating pipes, infrared temperature measurement, and gear configurations to control temperature and torque, ensuring optimal mixing conditions by monitoring and adjusting temperature and torque levels.

Benefits of technology

The device enhances torque and maintains optimal surface temperature, improving the mixing efficiency and strength of agricultural machinery V-belts by preventing rubber sticking and ensuring uniform compounding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of agricultural machinery V-belt processing, and discloses a sizing material mixing device capable of improving the strength of an agricultural machinery V-belt. The sizing material mixing equipment capable of improving the strength of the V-shaped belt of the agricultural machine comprises a bottom plate, a water tank is fixedly installed above the bottom plate, an electric heating pipe is fixedly installed in the water tank, a tank cover is movably installed above the water tank, a connecting pipe is installed on the rear side of the water tank in a penetrating and inserting mode, and an infrared temperature measuring module can monitor the surface temperature of a mixing roller; the infrared temperature measuring module is used for monitoring the surface temperature of the mixing roller and transmitting monitoring data to the logic controller, a temperature threshold value is set through the logic controller, and when the monitoring data of the infrared temperature measuring module is higher than the threshold value, the logic controller can reduce the power of the electric heating pipe to reduce the water temperature, so that the surface temperature of the mixing roller is controlled within a certain temperature interval. In this way, the rubber material can be at the optimum temperature during mixing, so that the mixing effect between the compounding agent and the rubber material is improved, and the strength of finished rubber is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of agricultural machinery V-belt processing, in particular to a rubber compound mixing device capable of improving the strength of agricultural machinery V-belts. Background Art

[0002] Mixing means adding various compounding agents, such as fillers, reinforcing agents, accelerators, vulcanizers, antioxidants, anti-scorch agents, etc., to raw rubber or plastic rubber in order to improve the physical and mechanical properties of rubber products, improve the processing and molding process, and reduce production costs. These compounding agents are solid, liquid and other materials. The various compounding agents added are evenly dispersed to ensure the consistency of the properties of the rubber. Therefore, the process of evenly dispersing various compounding agents into raw rubber or plasticized rubber on a rubber mixer is called mixing, and the rubber made by mixing is called mixed rubber.

[0003] The existing referenceable Chinese utility model patent has a publication number of CN218019526U, which discloses a rubber mixing device, and relates to the technical field of automobile rubber parts processing. The device includes a base plate and an exhaust mechanism, two support frames are vertically installed on the upper end of the base plate, and two mixing rollers are horizontally arranged between the support frames. Both ends of the mixing rollers are equipped with rotating shafts, and the rotating shaft at one end of the mixing roller passes through the support frame and is equipped with a gear. A plurality of air intake cylinders are installed on the side wall of the support frame close to the mixing roller. Under the action of the rectangularly arranged air intake cylinders, the utility model uses fan blades to suck the irritating gas emitted during mixing into the interior of the support frame, and discharges the gas inside the support frame through an exhaust fan, thereby avoiding the irritating gas from polluting the surrounding environment and protecting the health of the staff. The utility model uses a second motor, and with the cooperation of the chain and the sprocket, all the fan blades rotate simultaneously to reduce energy consumption.

[0004] The existing rubber mixing equipment generally mixes the rubber by means of mixing rollers. During the mixing process, the mixing rollers drive the rubber to rotate, and the rubber passes between the mixing rollers and is squeezed and mixed by the mixing rollers. This method may cause the rubber to get stuck in the mixing rollers due to the low torque of the mixing rollers, thereby affecting the normal operation of the mixing rollers. At the same time, the existing mixing equipment generally passes water through the inside of the mixing rollers to increase the surface temperature of the mixing rollers. Since the mixing rollers are exposed to the air, this method cannot make the surface temperature of the mixing rollers lower than the set temperature, thereby affecting the strength of the mixed rubber. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a rubber mixing equipment that can improve the strength of agricultural machinery V-belts, has the advantages of increasing the torque when the mixing roller rotates and being able to control the surface temperature of the mixing roller, thereby solving the above-mentioned technical problems.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber compound mixing equipment capable of improving the strength of a V-belt of an agricultural machinery, comprising: a bottom plate, a water tank fixedly installed on the top of the bottom plate, an electric heating pipe fixedly installed inside the water tank, a tank cover movably installed on the top of the water tank, a connecting pipe inserted and installed on the rear side of the water tank, a liquid pump fixedly installed on the rear end of the connecting pipe, a receiving pipe fixedly installed on the rear end of the liquid pump, a logic controller fixedly installed on the top of the bottom plate, a support frame fixedly installed on the top of the bottom plate, a limited bearing embedded and installed on the top of the support frame, a mixing roller inserted and installed inside the limited bearing, a transmission gear fixedly installed on the outside of the mixing roller, a connecting bearing fixedly installed inside the mixing roller, an infrared temperature measurement module fixedly installed on the top of the support frame, a baffle fixedly installed on the inside of the support frame, a connecting frame fixedly installed on the top of the bottom plate, a drive motor fixedly installed on the top of the connecting frame, and a drive gear fixedly installed on the outside of the rotating shaft of the drive motor; the receiving pipe can facilitate water to enter the inside of the mixing roller.

[0009] As the preferred technical solution of the utility model, the electric heating pipe is installed inside the water tank symmetrically and equidistantly with respect to the center of the water tank, and the tank cover is movably connected to the water tank by bolts; the electric heating pipe can heat the water inside the water tank.

[0010] As a preferred technical solution of the utility model, a receiving pipe is also fixedly installed at the front end of the water tank, and the liquid pump is connected to the water tank through a connecting pipe; the water tank can receive water for heat conduction.

[0011] As an optimal technical solution of the utility model, the mixing roller is installed on the left and right sides of the support frame symmetrically with the center of the support frame as a reference, and the limit bearing is installed on the left and right sides of the vertical surfaces of the front and rear ends of the support frame symmetrically with the center of the support frame as a reference, and the mixing roller is rotatably connected to the support frame through the limit bearing; the limit bearing can facilitate the rotation of the mixing roller.

[0012] As the preferred technical solution of the utility model, the mixing roller is a hollow tubular structure, the connecting bearings are symmetrically installed at the front and rear ends of the mixing roller, and the mixing roller is rotatably connected to the receiving tube through the connecting bearings; the mixing roller can mix the rubber material.

[0013] As a preferred technical solution of the utility model, the connecting frame is installed symmetrically at the front and rear ends of the base plate with the center of the base plate as a reference, and the driving motor is mirror-symmetrically installed left and right above the connecting frame at the front and rear ends of the base plate with the center of the base plate as a reference; the connecting frame can limit the position of the driving motor.

[0014] As a preferred technical solution of the utility model, the driving gear is fixed to the outside of the rotating shaft of the driving motor by means of insertion, and the driving gear and the transmission gear are meshed with each other; the driving gear can drive the transmission gear to rotate.

[0015] Compared with the prior art, the utility model provides a rubber compound mixing device that can improve the strength of agricultural machinery V-belts, and has the following beneficial effects:

[0016] 1. The utility model is provided with an infrared temperature measurement module, which can monitor the surface temperature of the mixing roller and transmit the monitoring data to the logic controller. The temperature threshold is set by the logic controller. When the monitoring data of the infrared temperature measurement module is lower than the threshold, the logic controller can increase the power of the electric heating tube to increase the water temperature. When the monitoring data of the infrared temperature measurement module is higher than the threshold, the logic controller can reduce the power of the electric heating tube to reduce the water temperature, so that the surface temperature of the mixing roller is controlled within a certain temperature range. This method can make the rubber material at the optimum temperature during mixing, thereby improving the mixing effect between the compounding agent and the rubber material, so as to improve the strength of the finished rubber.

[0017] 2. The utility model sets a driving gear, and the driving gear is fixed to the outside of the rotating shaft of the driving motor by means of insertion. The driving motor is mirror-symmetrical front and back with the center of the base plate as a reference, and is symmetrically installed above the connecting frame at the front and rear ends of the base plate. The driving gear and the transmission gear are meshed with each other. Since the size of the driving gear is smaller than the transmission gear, the output speed of the driving motor can be reduced, and the torque is increased and transmitted to the transmission gear. In this way, the driving motors at both ends of the mixing roller can drive the driving gears to rotate, and the driving gears can drive the mixing rollers to rotate through the transmission gears, thereby increasing the torque of the mixing rollers and preventing the rubber from getting stuck in the mixing rollers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the connection structure between the water tank and the liquid pump of the utility model;

[0020] Figure 3 This is a schematic diagram of the connection structure between the mixing roller and the support frame of the utility model;

[0021] Figure 4 This is a schematic diagram of the connection structure between the drive motor and the base plate of the utility model;

[0022] Among them: 1. Bottom plate; 11. Water tank; 12. Electric heating tube; 13. Tank cover; 14. Connecting pipe; 15. Liquid pump; 16. Receiver pipe; 17. Logic controller; 2. Support frame; 21. Limit bearing; 22. Mixing roller; 23. Transmission gear; 24. Connecting bearing; 25. Infrared temperature measurement module; 26. Baffle; 3. Connecting frame; 31. Drive motor; 32. Drive gear. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] See also Figure 1 - Figure 4 In this embodiment, a rubber mixing equipment capable of improving the strength of a V-belt of an agricultural machinery includes: a bottom plate 1, a water tank 11 is fixedly installed on the top of the bottom plate 1, an electric heating pipe 12 is fixedly installed inside the water tank 11, a tank cover 13 is movably installed on the top of the water tank 11, a connecting pipe 14 is inserted and installed on the rear side of the water tank 11, a liquid pump 15 is fixedly installed on the rear end of the connecting pipe 14, a receiving pipe 16 is fixedly installed on the rear end of the liquid pump 15, and a logic controller 17 is fixedly installed on the top of the bottom plate 1.

[0027] The electric heating pipe 12 is installed inside the water tank 11 symmetrically up and down and equidistantly left and right with the center of the water tank 11 as a reference, and the tank cover 13 is movably connected to the water tank 11 through bolts.

[0028] A receiving pipe 16 is also fixedly installed at the front end of the water tank 11 , and the liquid pump 15 is connected to the water tank 11 through a connecting pipe 14 .

[0029] Specifically, the bottom plate 1 can support the water tank 11, the water tank 11 can receive water for heat conduction, the electric heating tube 12 can heat the water inside the water tank 11, the tank cover 13 can close the upper end of the water tank 11, the connecting pipe 14 can facilitate the connection between the water tank 11 and the liquid pump 15, the liquid pump 15 can guide the water into the receiving tube 16, the receiving tube 16 can facilitate the water to enter the mixing roller 22, the model of the logic controller 17 is FX3U, and the logic controller 17 can control the power of the electric heating tube 12.

[0030] A support frame 2 is fixedly installed above the bottom plate 1, a limit bearing 21 is embedded and installed above the support frame 2, a mixing roller 22 is inserted inside the limit bearing 21, a transmission gear 23 is fixedly installed on the outside of the mixing roller 22, a connecting bearing 24 is fixedly installed inside the mixing roller 22, an infrared temperature measuring module 25 is fixedly installed above the support frame 2, and a baffle 26 is fixedly installed on the inside of the support frame 2.

[0031] The mixing roller 22 is installed on the left and right sides of the support frame 2 symmetrically with the center of the support frame 2 as the reference, and the limit bearing 21 is installed on the left and right sides of the front and rear end vertical surfaces of the support frame 2 symmetrically with the center of the support frame 2 as the reference, and the mixing roller 22 is rotatably connected to the support frame 2 through the limit bearing 21.

[0032] The mixing roller 22 is a hollow tubular structure. The connecting bearings 24 are symmetrically installed at the front and rear ends of the mixing roller 22. The mixing roller 22 is rotatably connected to the receiving tube 16 through the connecting bearings 24.

[0033] Specifically, the support frame 2 can limit the position of the mixing roller 22, the limit bearing 21 can facilitate the rotation of the mixing roller 22, the mixing roller 22 can mix the rubber material, the transmission gear 23 can drive the mixing roller 22 to rotate, and the connecting bearing 24 can facilitate the rotational connection between the mixing roller 22 and the receiving tube 16. The model of the infrared temperature measuring module 25 is MLX90614. The infrared temperature measuring module 25 is equidistantly installed above the support frame 2, and can monitor the surface temperature of the mixing roller 22.

[0034] A connecting frame 3 is fixedly mounted on the top of the bottom plate 1 , a driving motor 31 is fixedly mounted on the top of the connecting frame 3 , and a driving gear 32 is fixedly mounted on the outer side of the rotating shaft of the driving motor 31 .

[0035] The connecting frame 3 is installed symmetrically at the front and rear ends of the base plate 1 with the center of the base plate 1 as the reference, and the driving motor 31 is installed symmetrically on the front and rear ends of the base plate 1 with the center of the base plate 1 as the reference.

[0036] The driving gear 32 is fixed to the outer side of the rotating shaft of the driving motor 31 by inserting, and the driving gear 32 and the transmission gear 23 are meshed with each other.

[0037] Specifically, the connecting frame 3 can limit the position of the driving motor 31, the driving motor 31 can drive the driving gear 32 to rotate, and the driving gear 32 can drive the transmission gear 23 to rotate. Since the driving gear 32 is smaller than the transmission gear 23, the output speed of the driving motor 31 can be reduced and the torque is increased and transmitted to the transmission gear 23.

[0038] When in use, the infrared temperature measurement module 25 can monitor the surface temperature of the mixing roller 22 and transmit the monitoring data to the logic controller 17. The temperature threshold is set by the logic controller 17. When the monitoring data of the infrared temperature measurement module 25 is lower than the threshold, the logic controller 17 can increase the power of the electric heating tube 12 to increase the water temperature. When the monitoring data of the infrared temperature measurement module 25 is higher than the threshold, the logic controller 17 can reduce the power of the electric heating tube 12 to reduce the water temperature, so that the surface temperature of the mixing roller 22 is controlled within a certain temperature range. This method can make the rubber material at the optimum temperature during mixing, thereby improving the mixing effect between the compounding agent and the rubber material, so as to improve the strength of the finished rubber. The driving gear 32 is fixed to the outer side of the rotating shaft of the driving motor 31 by means of insertion. The driving motor 31 is mirror-symmetrical front and back with the center of the base plate 1 as the reference, and is symmetrically installed above the connecting frame 3 at the front and rear ends of the base plate 1. The driving gear 32 is meshed with the transmission gear 23. Since the driving gear 32 is smaller than the transmission gear 23, the output speed of the driving motor 31 can be reduced, and the torque is increased and transmitted to the transmission gear 23. In this way, the driving motors 31 at both ends of the mixing roller 22 can drive the driving gear 32 to rotate, so that the driving gear 32 drives the mixing roller 22 to rotate through the transmission gear 23, thereby increasing the torque of the mixing roller 22 and preventing the rubber from getting stuck in the mixing roller 22.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rubber compound mixing equipment capable of improving the strength of agricultural machinery V-belts, characterized in that: include: A bottom plate (1), a water tank (11) is fixedly mounted above the bottom plate (1), an electric heating pipe (12) is fixedly mounted inside the water tank (11), a tank cover (13) is movably mounted above the water tank (11), a connecting pipe (14) is inserted and mounted on the rear side of the water tank (11), a liquid pump (15) is fixedly mounted at the rear end of the connecting pipe (14), a receiving pipe (16) is fixedly mounted at the rear end of the liquid pump (15), a logic controller (17) is fixedly mounted above the bottom plate (1), a support frame (2) is fixedly mounted above the bottom plate (1), and a limited A limiting bearing (21) is provided, a mixing roller (22) is inserted and installed inside the limiting bearing (21), a transmission gear (23) is fixedly installed on the outer side of the mixing roller (22), a connecting bearing (24) is fixedly installed inside the mixing roller (22), an infrared temperature measurement module (25) is fixedly installed above the support frame (2), a baffle (26) is fixedly installed on the inner side of the support frame (2), a connecting frame (3) is fixedly installed above the bottom plate (1), a driving motor (31) is fixedly installed above the connecting frame (3), and a driving gear (32) is fixedly installed on the outer side of the rotating shaft of the driving motor (31).

2. The rubber compound mixing equipment for improving the strength of agricultural machinery V-belts according to claim 1, characterized in that: The electric heating pipe (12) is installed inside the water tank (11) symmetrically up and down and equidistantly left and right with the center of the water tank (11) as a reference, and the tank cover (13) is movably connected to the water tank (11) by bolts.

3. The rubber compound mixing equipment for improving the strength of agricultural machinery V-belts according to claim 1, characterized in that: A receiving pipe (16) is also fixedly mounted on the front end of the water tank (11), and the liquid pump (15) is connected to the water tank (11) via a connecting pipe (14).

4. The rubber compound mixing equipment for improving the strength of agricultural machinery V-belts according to claim 1, characterized in that: The mixing roller (22) is symmetrically mounted on the left and right sides of the support frame (2) with the center of the support frame (2) as a reference, and the limit bearing (21) is symmetrically mounted on the left and right sides of the front and rear end vertical surfaces of the support frame (2) with the center of the support frame (2) as a reference, and the mixing roller (22) is rotatably connected to the support frame (2) through the limit bearing (21).

5. The rubber compound mixing equipment for improving the strength of agricultural machinery V-belt according to claim 1, characterized in that: The mixing roller (22) is a hollow tubular structure. The connecting bearing (24) is symmetrically installed at the front and rear ends of the mixing roller (22). The mixing roller (22) is rotatably connected to the receiving tube (16) via the connecting bearing (24).

6. The rubber compound mixing equipment for improving the strength of agricultural machinery V-belts according to claim 1, characterized in that: The connecting frame (3) is symmetrically mounted on the front and rear ends of the bottom plate (1) with the center of the bottom plate (1) as a reference, and the driving motor (31) is mirror-symmetrically mounted on the top of the connecting frame (3) at the front and rear ends of the bottom plate (1) with the center of the bottom plate (1) as a reference.

7. The rubber compound mixing equipment for improving the strength of agricultural machinery V-belts according to claim 1, characterized in that: The driving gear (32) is fixed to the outside of the rotating shaft of the driving motor (31) by means of insertion, and the driving gear (32) and the transmission gear (23) are meshed with each other.