Assembly line equipment integrating code spraying, spacer adding and magnetizing

Abstract

The utility model provides assembly line equipment integrating code spraying, spacer adding and magnetizing, which comprises an equipment body, a first code spraying mechanism, a second code spraying mechanism, a spacer adding mechanism, a magnetizing coil and a finished product output mechanism, the product is output from the other end of the first conveying belt and enters the second code spraying mechanism; the second code spraying mechanism comprises a second conveying belt and a plurality of code spraying devices and is used for spraying codes on the remaining side faces of the products, and the products are output from the other end of the second conveying belt. And the spacer adding mechanism is used for combining the product with the spacer to form a finished product, the finished product enters the magnetizing coil, and the finished product is output to the outside through the finished product output mechanism after being magnetized in the magnetizing coil. By means of the device, code spraying, spacer adding and magnetizing can be continuously and sequentially carried out on products, manual operation connection between two working procedures is not needed, manpower is saved, and meanwhile production efficiency is effectively improved.

Description

Technical Field

[0001] The utility model relates to, in particular, a production line device integrating coding, adding spacers and magnetizing. Background Art

[0002] In recent years, with the rapid development of social economy and the transformation and upgrading of industries, high-tech industries such as automation have flourished. Workers' work has shifted from manual production to robots and automation equipment. Robots and automation equipment have greatly improved the quality and efficiency of products. Traditional enterprises equipped with automation equipment to realize automated production will greatly improve the stability of product quality and productivity, thereby improving the market competitiveness of products.

[0003] According to investigation, many sheet material manufacturing industries still rely mainly on manual labor for production. For some sheet materials with symmetrical structures on the front and back sides, such as rectangular structures, cube structures and other sheet consumables, manual loading is mainly based on manual work. Manual unloading wastes a lot of manpower costs, and sheet products cannot be loaded quickly, which greatly reduces production efficiency. When coding the workpiece, it is necessary to manually place the workpiece on the coding table and use the coding machine to code the workpiece. After the workpiece is coded, it is necessary to manually place the workpiece that has been coded on the workbench for the next step. The coding efficiency is low, time-consuming and labor-intensive. When magnetizing the workpiece, it is necessary to manually place the workpiece to be magnetized in the magnetizer for magnetization. After the workpiece is magnetized, the magnetized workpiece is manually taken out and placed in the packaging box. Therefore, the prior art lacks an integrated coding, spacer and magnetization assembly line equipment. Utility Model Content

[0004] In view of the defects in the prior art, the purpose of the utility model is to provide an assembly line equipment integrating coding, adding spacers and magnetizing.

[0005] The integrated coding, spacer adding and magnetizing assembly line equipment provided by the utility model comprises an equipment body, a first coding mechanism, a second coding mechanism, a spacer adding mechanism, a magnetizing coil and a finished product output mechanism, wherein the first coding mechanism, the second coding mechanism, the spacer adding mechanism, the magnetizing coil and the finished product output mechanism are connected in sequence and are all installed on the equipment body;

[0006] The first coding mechanism includes a first conveyor belt and a plurality of coding devices. The first coding mechanism is used to code part of the side of the product. One end of the first conveyor belt is used for product input. The other end of the first conveyor belt is connected to the second coding mechanism. The product is output from the other end of the first conveyor belt and enters the second coding mechanism.

[0007] The second coding mechanism comprises a second conveyor belt and a plurality of coding devices, the second coding mechanism is used to code the remaining side surfaces of the product, one end of the second conveyor belt is connected to the other end of the first conveyor belt, the other end of the second conveyor belt is connected to the spacer mechanism, the product is input into the second coding mechanism from one end of the second conveyor belt, and output from the other end of the second conveyor belt and enters the product conveying device of the spacer mechanism;

[0008] The spacer adding mechanism is used to combine the product with the spacer to form a finished product which enters the magnetizing coil. After the finished product is magnetized in the magnetizing coil, it is output to the outside through the finished product output mechanism.

[0009] Preferably, the first coding mechanism comprises a first conveyor belt, a front coding device, a first side coding device and a second side coding device, and the front coding device, the first side coding device and the second side coding device are sequentially arranged from one end to the other end of the first conveyor belt;

[0010] The front coding device is used for coding the upper surface of the product, and the first side coding device and the second side coding device are respectively installed on different sides of the first conveyor belt and are respectively used for coding the two opposite sides of the product.

[0011] Preferably, the first coding mechanism further includes an image capture device and a defective rejection structure, and the image capture device and the defective rejection structure are sequentially arranged between the front coding device and the first side coding device from one end to the other end of the first conveyor belt.

[0012] Preferably, the defective rejection structure comprises a notch and a fourth pushing device arranged opposite to each other on both sides of the first conveyor belt, and the fourth pushing device is used to push the product whose contour does not match the preset contour out of the first conveyor belt from the notch.

[0013] Preferably, the first coding mechanism and the second coding mechanism are arranged vertically, and the other end of the first conveyor belt is provided with a first baffle and a first pushing device;

[0014] The first baffle is arranged in a direction parallel to the second conveyor belt, and is used to block the products transported to the other end of the first conveyor belt. The first pushing device is arranged in a direction parallel to the second conveyor belt, and is used to push the products to the second conveyor belt.

[0015] Preferably, the second coding mechanism comprises a second conveyor belt, a third side coding device and a fourth side coding device, and the third side coding device and the fourth side coding device are sequentially arranged from one end to the other end of the second conveyor belt;

[0016] The third side coding device and the fourth side coding device are respectively installed on different sides of the second conveyor belt, and are respectively used to code the remaining two opposite sides of the product.

[0017] Preferably, the second coding mechanism is arranged vertically to the product conveying device, and the other end of the second conveying belt is provided with a second baffle and a second pushing device;

[0018] The second baffle is arranged in a direction parallel to the product conveying device to block the product transported to the other end of the second conveyor belt, and the second pushing device is arranged in a direction parallel to the product conveying device to push the product to the product conveying device.

[0019] Preferably, it also includes a flipping mechanism, which is arranged between the second coding mechanism and the product conveying device;

[0020] The turning mechanism comprises a product channel and a turning block and a third baffle respectively arranged on both sides of the product channel, and the third baffle is arranged along the length direction of the product channel;

[0021] One end of the flip block close to the second coding mechanism is a plane with a height level with the product channel, and one end of the flip block close to the product conveying device is a vertical plane with a height higher than the height of the product in the upright state;

[0022] The end plane of the flip block and the vertical plane are transitioned by a smooth curved surface, and the side of the flip block close to the product channel and the product channel are transitioned by a smooth curved surface. The product enters the product channel under the push of the second pushing device, and is flipped to an upright state under the action of the smooth curved surface of the flip block and then enters the product conveying device.

[0023] Preferably, the spacer adding mechanism further comprises a spacer conveying device, a third pushing device and a magnetizing channel, wherein the spacer conveying device and the product conveying device are arranged on both sides of one end of the magnetizing channel opposite to each other, and the third pushing device is arranged at one end of the magnetizing channel along the length direction of the magnetizing channel;

[0024] The spacer conveying device and the product conveying device are respectively used to convey the spacer and the product to one end of the magnetization channel and combine them into a finished product. The third pushing device is used to push the finished product along the magnetization channel to the inside of the magnetization coil. The finished product enters the finished product output mechanism after being magnetized by the magnetization coil.

[0025] Preferably, the finished product output mechanism comprises a finished product cutting component and a finished product conveyor belt, and the finished product cutting component is arranged at one end of the finished product conveyor belt;

[0026] The finished product is cut by the finished product cutting assembly and falls into one end of the finished product conveyor belt, and is transported to the outside from the other end of the finished product conveyor belt.

[0027] Compared with the prior art, the utility model has the following beneficial effects:

[0028] The utility model has a simple structure and is easy to operate. By sequentially arranging the coding mechanism, the spacer adding mechanism and the magnetizing coil, the equipment product can sequentially perform coding, spacer adding and magnetizing without interruption. There is no need for manual connection between the two processes, which effectively improves production efficiency while saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0030] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0031] Figure 2 It is a structural schematic diagram of the first coding mechanism in the utility model;

[0032] Figure 3 It is a structural schematic diagram of the second coding mechanism in the utility model;

[0033] Figure 4 It is a structural schematic diagram of the turning mechanism in the utility model;

[0034] Figure 5 It is a schematic diagram of the connection between the middle partition assembly mechanism and the magnetizing coil of the utility model;

[0035] Figure 6 It is a structural schematic diagram of the product output mechanism in the utility model.

[0036] The figure shows:

[0037] First coding mechanism 1 Second baffle 24

[0038] Front inkjet device 11 Flip mechanism 3

[0039] Image capture device 12 Product channel 31

[0040] Defective rejection structure 13 Flip block 32

[0041] First side inkjet device 14 plus spacer mechanism 4

[0042] Second side inkjet device 15 Spacer conveying device 41

[0043] First baffle 16 Product conveying device 42

[0044] First push device 17 magnetizing channel 43

[0045] Second inkjet printing mechanism 2 magnetizing coil 5

[0046] Third side inkjet device 21 Finished product output mechanism 6

[0047] Fourth side inkjet device 22 Finished product cutting component 61

[0048] Second pusher 23 Finished product conveyor belt 62 DETAILED DESCRIPTION

[0049] The utility model is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the utility model, but do not limit the utility model in any form. It should be pointed out that for those of ordinary skill in the art, several changes and improvements can be made without departing from the concept of the utility model. These all belong to the protection scope of the utility model.

[0050] The utility model discloses an integrated coding, spacer adding and magnetizing assembly line equipment. By sequentially arranging a coding mechanism, a spacer adding mechanism and a magnetizing coil, the product can be sequentially coded, spacer added and magnetized without interruption, and there is no need to connect the two processes through manual operation, which effectively improves production efficiency while saving manpower.

[0051] The integrated coding, spacer adding and magnetizing assembly line equipment provided by the utility model comprises an equipment body, a first coding mechanism 1, a second coding mechanism 2, a spacer adding mechanism 4, a magnetizing coil 5 and a finished product output mechanism 6. The first coding mechanism 1, the second coding mechanism 2, the spacer adding mechanism 4, the magnetizing coil 5 and the finished product output mechanism 6 are connected in sequence and are all installed on the equipment body to form a Figure 1 The assembly line equipment shown;

[0052] The first coding mechanism 1 includes a first conveyor belt and a plurality of coding devices, which are used to code part of the side of the product. One end of the first conveyor belt is used for product input, and the other end of the first conveyor belt is connected to the second coding mechanism 2. The product is output from the other end of the first conveyor belt and enters the second coding mechanism 2.

[0053] Specifically, Figure 2 As shown, the first coding mechanism 1 includes a first conveyor belt, a front coding device 11, a first side coding device 14 and a second side coding device 15, and the front coding device 11, the first side coding device 14 and the second side coding device 15 are arranged in sequence from one end to the other end of the first conveyor belt; the front coding device 11 is used for coding the upper surface of the product, and the first side coding device 14 and the second side coding device 15 are respectively installed on different sides of the first conveyor belt, and are respectively used for coding the two opposite sides of the product, and the product is a rectangular structure.

[0054] In a preferred embodiment of the utility model, a data processing system is also included. The first coding mechanism 1 also includes an image pickup device 12 and a bad rejection structure 13. The bad rejection structure 13 includes a notch and a fourth pusher arranged on both sides of the first conveyor belt. The image pickup device 12 and the bad rejection structure 13 are arranged in sequence between the front coding device 11 and the first side coding device 14 from one end to the other end of the first conveyor belt. The image pickup device 12 collects the contour information and position information of the product. The data processing system is used to identify the contour information collected by the image pickup device 12 and compare it with the stored preset contour information. If the contour of the product does not match the preset contour information, the fourth pusher is controlled to push the product whose contour does not match the preset contour out of the notch from the first conveyor belt, thereby realizing the rejection of defective products.

[0055] like Figure 1 As shown, in order to realize the spraying of the four sides of the rectangular product, the first coding mechanism 1 and the second coding mechanism 2 are arranged vertically, so as to facilitate the spraying of the remaining two opposite sides of the rectangular product. Figure 2 As shown, the other end of the first conveyor belt is provided with a first baffle 16 and a first pushing device 17; the first baffle 16 is provided in a direction parallel to the second conveyor belt, and is used to block the products transported to the other end of the first conveyor belt, and the first pushing device 17 is provided in a direction parallel to the second conveyor belt, and is used to push the products to the second conveyor belt. Preferably, the first pushing device 17 adopts a cylinder structure, and after the product is pushed horizontally to the second conveyor belt, its two unsprayed side surfaces are parallel to the length direction of the second conveyor belt.

[0056] The second coding mechanism 2 includes a second conveyor belt and a plurality of coding devices, which are used to code the remaining sides of the product. One end of the second conveyor belt is connected to the other end of the first conveyor belt, and the other end of the second conveyor belt is connected to the spacer mechanism 4. The product is input into the second coding mechanism 2 from one end of the second conveyor belt, and is output from the other end of the second conveyor belt and enters the product conveying device 42 of the spacer mechanism 4.

[0057] Specifically, Figure 3 As shown, the second coding mechanism 2 includes a second conveyor belt, a third side coding device 21 and a fourth side coding device 22, and the third side coding device 21 and the fourth side coding device 22 are arranged in sequence from one end to the other end of the second conveyor belt; the third side coding device 21 and the fourth side coding device 22 are respectively installed on different sides of the second conveyor belt, and are respectively used to code the remaining two opposite sides of the product. After the product passes through the first side coding device 14, the second side coding device 15, the third side coding device 21 and the fourth side coding device 22, the four sides of the product are all coded.

[0058] The second coding mechanism 2 is arranged vertically to the product conveying device 42, and a second baffle 24 and a second pushing device 23 are arranged at the other end of the second conveyor belt; the second baffle 24 is arranged in a direction parallel to the product conveying device 42, and is used to block the products transported to the other end of the second conveyor belt, and the second pushing device 23 is arranged in a direction parallel to the product conveying device 42, and is used to push the products to the product conveying device 42.

[0059] In order to realize the combination of the product and the separator, the product needs to be turned over 90 degrees, so that the side of the product is used as the bottom surface, and is input into the product conveying device 42 in an upright state, such as Figure 4 As shown, the device further includes a flip mechanism 3, which is arranged between the second coding mechanism 2 and the product conveying device 42; the flip mechanism 3 includes a product channel 31 and a flip block 32 and a third baffle respectively arranged on both sides of the product channel 31, and the third baffle is arranged along the length direction of the product channel 31;

[0060] One end of the flip block 32 close to the second inkjet mechanism 2 is a plane with a height level with the product channel 31, and one end of the flip block 32 close to the product conveying device 42 is a vertical plane with a height higher than the height of the product in the upright state; the plane at the end of the flip block 32 and the vertical plane are transitioned by a smooth curved surface, and the side of the flip block 32 close to the product channel 31 is transitioned to the product channel 31 by a smooth curved surface. The product enters the product channel 31 under the push of the second pushing device 23, and the product gradually flips under the guidance of the smooth curved surface of the flip block 32, and flips to the upright state under the action of the third stopper, and enters the product conveying device 42 in the upright state.

[0061] The spacer adding mechanism 4 is used to combine the product with the spacer to form a finished product which then enters the magnetizing coil 5. The finished product is magnetized in the magnetizing coil 5 and then output to the outside through the finished product output mechanism 6. Figure 5 As shown, the spacer adding mechanism 4 also includes a spacer conveying device 41, a third pushing device and a magnetizing channel 43. The spacer conveying device 41 and the product conveying device 42 are relatively arranged on both sides of one end of the magnetizing channel 43, and the third pushing device is arranged at one end of the magnetizing channel 43 along the length direction of the magnetizing channel 43; the spacer conveying device 41 and the product conveying device 42 are both perpendicular to the magnetizing channel 43, and the product after flipping 90° is conveyed to one end of the magnetizing channel 43 by the product conveying device 42, and the external spacer is conveyed to one end of the magnetizing channel 43 by the spacer conveying device 41. The conveying frequencies of the product and the spacer are staggered, so as to achieve interval placement to form a finished product. The third pushing device is a servo pushing device, which pushes the finished product along the magnetizing channel 43 to the magnetizing coil 5, and the finished product enters the finished product output mechanism 6 after being magnetized by the magnetizing coil 5.

[0062] The finished product output mechanism 6 includes a finished product cutting component 61 and a finished product conveyor belt 62. The finished product cutting component 61 is arranged at one end of the finished product conveyor belt 62. The finished product is cut by the finished product cutting component 61 and falls into one end of the finished product conveyor belt 62, and is transported to the outside from the other end of the finished product conveyor belt 62. Preferably, the finished product conveyor belt 62 is a conveyor belt with a partition. Through the above structure, the product can be continuously sprayed with code, added with a spacer, and magnetized in sequence in a limited space without manual connection between the two processes.

[0063] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0064] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other at will.

Claims

1. An integrated coding, spacer adding and magnetizing production line equipment, characterized in that: The device comprises a device body, a first coding mechanism (1), a second coding mechanism (2), a spacer adding mechanism (4), a magnetizing coil (5) and a finished product output mechanism (6), wherein the first coding mechanism (1), the second coding mechanism (2), the spacer adding mechanism (4), the magnetizing coil (5) and the finished product output mechanism (6) are connected in sequence and are all installed on the device body; The first coding mechanism (1) comprises a first conveyor belt and a plurality of coding devices, the first coding mechanism (1) is used to code a part of the side surface of the product, one end of the first conveyor belt is used to input the product, the other end of the first conveyor belt is connected to the second coding mechanism (2), the product is output from the other end of the first conveyor belt and enters the second coding mechanism (2); The second coding mechanism (2) comprises a second conveyor belt and a plurality of coding devices. The second coding mechanism (2) is used to code the remaining side surfaces of the product. One end of the second conveyor belt is connected to the other end of the first conveyor belt. The other end of the second conveyor belt is connected to the spacer mechanism (4). The product is input into the second coding mechanism (2) from one end of the second conveyor belt and output from the other end of the second conveyor belt and enters the product conveying device (42) of the spacer mechanism (4). The spacer adding mechanism (4) is used to combine the product with the spacer to form a finished product which then enters the magnetizing coil (5). After the finished product is magnetized in the magnetizing coil (5), it is output to the outside through the finished product output mechanism (6).

2. The integrated coding, spacer adding and magnetizing assembly line equipment according to claim 1 is characterized in that: The first coding mechanism (1) comprises a first conveyor belt, a front coding device (11), a first side coding device (14) and a second side coding device (15), wherein the front coding device (11), the first side coding device (14) and the second side coding device (15) are arranged in sequence from one end to the other end of the first conveyor belt; The front coding device (11) is used for coding the upper surface of the product, and the first side coding device (14) and the second side coding device (15) are respectively installed on different sides of the first conveyor belt and are respectively used for coding two opposite sides of the product.

3. The integrated coding, spacer adding and magnetizing assembly line equipment according to claim 2 is characterized in that: The first coding mechanism (1) further comprises an image capture device (12) and a defective rejection structure (13), wherein the image capture device (12) and the defective rejection structure (13) are sequentially arranged between the front coding device (11) and the first side coding device (14) from one end to the other end of the first conveyor belt.

4. The integrated coding, spacer adding and magnetizing assembly line equipment according to claim 3 is characterized in that: The defective rejection structure (13) comprises a notch and a fourth pushing device arranged opposite to each other on both sides of the first conveyor belt, wherein the fourth pushing device is used to push the product whose contour does not match the preset contour out of the first conveyor belt from the notch.

5. The integrated coding, spacer adding and magnetizing assembly line equipment according to claim 2 is characterized in that: The first coding mechanism (1) and the second coding mechanism (2) are arranged vertically, and the other end of the first conveyor belt is provided with a first baffle (16) and a first pushing device (17); The first baffle (16) is arranged in a direction parallel to the second conveyor belt, and is used to block the products transported to the other end of the first conveyor belt. The first pushing device (17) is arranged in a direction parallel to the second conveyor belt, and is used to push the products to the second conveyor belt.

6. The integrated coding, spacer adding and magnetizing assembly line equipment according to claim 2 is characterized in that: The second coding mechanism (2) comprises a second conveyor belt, a third side coding device (21) and a fourth side coding device (22), wherein the third side coding device (21) and the fourth side coding device (22) are arranged in sequence from one end to the other end of the second conveyor belt; The third side coding device (21) and the fourth side coding device (22) are respectively installed on different sides of the second conveyor belt and are used to code the remaining two opposite sides of the product.

7. The integrated coding, spacer adding and magnetizing assembly line equipment according to claim 6 is characterized in that: The second coding mechanism (2) is arranged vertically to the product conveying device (42), and the other end of the second conveying belt is provided with a second baffle (24) and a second pushing device (23); The second baffle (24) is arranged in a direction parallel to the product conveying device (42) for blocking the product being transported to the other end of the second conveyor belt, and the second pushing device (23) is arranged in a direction parallel to the product conveying device (42) for pushing the product to the product conveying device (42).

8. The integrated coding, spacer adding and magnetizing assembly line equipment according to claim 7 is characterized in that: It also includes a flipping mechanism (3), wherein the flipping mechanism (3) is arranged between the second coding mechanism (2) and the product conveying device (42); The turning mechanism (3) comprises a product channel (31) and turning blocks (32) and a third baffle plate respectively arranged on both sides of the product channel (31), wherein the third baffle plate is arranged along the length direction of the product channel (31); One end of the flip block (32) close to the second coding mechanism (2) is a plane with a height level with the product channel (31), and one end of the flip block (32) close to the product conveying device (42) is a vertical plane with a height higher than the height of the product in the upright state; A smooth curved surface transitions between the end plane of the flip block (32) and the vertical surface, and a smooth curved surface transitions between the side of the flip block (32) close to the product channel (31) and the product channel (31). The product enters the product channel (31) under the push of the second pushing device (23), and after being flipped to an upright state under the action of the smooth curved surface of the flip block (32), enters the product conveying device (42).

9. The integrated coding, spacer adding and magnetizing assembly line equipment according to claim 1 is characterized in that: The spacer adding mechanism (4) further comprises a spacer conveying device (41), a third pushing device and a magnetizing channel (43), wherein the spacer conveying device (41) and the product conveying device (42) are arranged on both sides of one end of the magnetizing channel (43) opposite to each other, and the third pushing device is arranged at one end of the magnetizing channel (43) along the length direction of the magnetizing channel (43); The spacer conveying device (41) and the product conveying device (42) are respectively used to convey the spacer and the product to one end of the magnetizing channel (43) and combine them into a finished product. The third pushing device is used to push the finished product along the magnetizing channel (43) into the magnetizing coil (5). After the finished product is magnetized by the magnetizing coil (5), it enters the finished product output mechanism (6).

10. The integrated coding, spacer adding and magnetizing assembly line equipment according to claim 1 is characterized in that: The finished product output mechanism (6) comprises a finished product cutting component (61) and a finished product conveyor belt (62), wherein the finished product cutting component (61) is arranged at one end of the finished product conveyor belt (62); The finished product is cut by the finished product cutting assembly (61) and falls into one end of the finished product conveyor belt (62), and is transported to the outside from the other end of the finished product conveyor belt (62).

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