Counting boxing equipment

By using vibrating discharge silo, vibrating disc, conveyor belt and sensor counting components in the counting and boxing device, the problems of complex structure and low boxing efficiency in the prior art are solved, and efficient material counting and box replacement are achieved. Downtime function.

CN222158041UActive Publication Date: 2024-12-13SHANGHAI ANJI SOFTWARE TECH CO LTD
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Patent Information

Application Number
CN202323552171.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2024-12-13
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

The existing counting and boxing device has a complex structure, a long transmission route, poor boxing efficiency, and has problems such as counting error and low manual counting efficiency.

Method used

Using vibrating discharge silo, vibrating disc, conveyor belt, sensor counting assembly and loading disc, the material is transported to the end of the conveyor belt for counting through the vibration disc, and the vertical detection cylinder and counting sensor are used to realize material counting, and the connection on the loading disc is carried out. The material location allows any material box to be placed, and the drive cylinder can be changed without stopping.

Benefits of technology

The structure is simplified, the transmission route is shortened, the boxing efficiency is improved, and the boxing is efficient, and the box replacement operation is supported without affecting the operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222158041U_ABST
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Abstract

The utility model provides counting boxing equipment which comprises a vibration discharging bin, a vibration disc, a conveying belt, a sensor counting assembly and a carrying disc, a discharging port of the vibration discharging bin is located above the vibration disc, a discharging port of the vibration disc is connected with the conveying belt, and the sensor counting assembly is connected with the carrying disc. The counting assembly is arranged at the conveying tail end of the conveying belt and counts materials capable of passing through the conveying tail end of the conveying belt. A material receiving position point is arranged on the carrying disc located below the conveying tail end of the conveying belt, a plurality of material box containing position points are arranged on the carrying disc, and the carrying disc allows any material box containing position point to move to the material receiving position point. Materials are conveyed to the conveying tail end of the conveying belt through the conveying belt and fall to the material receiving site on the carrying disc, any material box on the carrying disc is located at the material receiving site to be received, the materials are counted by the sensor counting assembly when passing through the conveying tail end of the conveying belt, and therefore counting and boxing of the materials are achieved, the structure is simple, the conveying route is short, and the production efficiency is improved. And the boxing efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging equipment, in particular to a counting and boxing equipment. Background Art

[0002] In production, it is often necessary to count and package materials. For example, in the paper packaging production industry, the finished paper packaging is in a folded state. These packages need to be stacked, bundled, and then sent to the orderer. In existing production, the counting of packaging boxes is done manually. Workers take the packaging boxes off the production line, count the number, and divide the packaging into several stacks of a fixed number of sheets. This process may result in counting errors, and manual counting also has the problem of low work efficiency. For small-volume sheet materials, a certain number of sheet materials are usually placed in packaging boxes for packaging.

[0003] The existing Chinese patent application document with publication number CN105564676B discloses a factory automatic nail counting and boxing device, including a base, a work installation table is provided on the base, support mechanisms are provided at the four corners of the lower surface of the base, a clamping mechanism, a conveying mechanism, a mobile conveying mechanism, a quantitative boxing mechanism and a finished product box are provided on the installation workbench, the clamping mechanism is located on the left side of the conveying mechanism, the conveying mechanism is located on the left side of the quantitative boxing mechanism, the mobile conveying mechanism is located in front of the clamping mechanism, the conveying mechanism and the quantitative boxing mechanism, and a controller is provided on the side surface of the installation workbench, and the controller is electrically connected to the clamping mechanism, the conveying mechanism, the mobile conveying mechanism and the quantitative boxing mechanism.

[0004] The counting cartoning device in the prior art has a complex structure and uses a clamping mechanism, a conveying mechanism, a mobile conveying mechanism and a quantitative cartoning mechanism to cooperate with each other for cartoning. The transmission route is long and the cartoning efficiency is poor, so there is room for improvement. Utility Model Content

[0005] In view of the defects in the prior art, the purpose of the utility model is to provide a counting and boxing device.

[0006] According to the utility model, a counting and box-packing device is provided, which includes a vibrating discharge bin, a vibrating plate, a conveyor belt, a sensor counting component and a carrier plate, wherein the discharge port of the vibrating discharge bin is located above the vibrating plate, and the discharge port of the vibrating plate is connected to the conveyor belt, and the counting component is arranged at the conveying end of the conveyor belt and counts the materials that can pass through the conveying end of the conveyor belt; a material receiving position is arranged on the carrier plate located below the conveying end of the conveyor belt, and a plurality of material box placement positions are arranged on the carrier plate, and the carrier plate allows any material box placement position to move to the material receiving position.

[0007] Preferably, a discharge channel is connected between the discharge port of the vibration plate and the conveying starting end of the conveyor belt, and the height of the discharge channel gradually decreases from one end close to the discharge port of the vibration plate to one end close to the conveying starting end of the conveyor belt.

[0008] Preferably, the top of the vibration plate is open, a baffle is provided on the top of the vibration plate, and the baffle does not interfere with the discharge port of the vibration discharge bin.

[0009] Preferably, the sensor counting assembly includes a vertical detection cylinder and a counting sensor, the vertical detection cylinder is arranged at the conveying end of the conveyor belt, and a feeding port allowing a single material to pass through is arranged on the side of the vertical detection cylinder close to the conveyor belt; the counting sensor is arranged inside the vertical detection cylinder.

[0010] Preferably, the material receiving point on the carrier plate is located directly below the vertical detection cylinder.

[0011] Preferably, the sensor counting assembly also includes a driving cylinder and a sealing plate, and the sealing plate is fastened to the free end of the piston rod of the driving cylinder; in the first state, the sealing plate moves to the bottom of the vertical detection cylinder to close the bottom of the vertical detection cylinder; in the second state, the sealing plate detaches from the bottom of the vertical detection cylinder to open the bottom of the vertical detection cylinder.

[0012] Preferably, four material box placement sites are provided on the carrier, the four material box placement sites are evenly distributed around the rotation axis of the carrier, and the material receiving site and the four material box placement sites are all located on the same circumference of the carrier.

[0013] Preferably, a limiting plate is provided at the material receiving position on the carrier.

[0014] Preferably, the carrier is driven by a reduction motor to rotate with the center axis of the carrier as the rotation axis.

[0015] Preferably, the vibration plate drives the material to rotate spirally along the inner wall of the vibration plate and is discharged from the discharge port of the vibration plate.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1. The utility model transports the material to the end of the conveyor belt through the conveyor belt and drops it to the receiving position on the carrier plate. Any material box on the carrier plate is located at the receiving position for receiving the material. When the material passes through the end of the conveyor belt, it is counted by the sensor counting component, thereby realizing the counting and boxing of the material, and the structure is simple, the transmission route is short, and the boxing efficiency is high.

[0018] 2. According to the utility model, after the material moves to the transmission end of the conveyor belt, it enters the vertical detection cylinder and falls. The sensor arranged in the vertical detection cylinder counts the material. When a material box is full, the driving cylinder can drive the sealing plate to move to the first state to close the bottom of the vertical detection cylinder, and the carrier plate transfers the placement site of another material box to the material receiving site. Then, the driving cylinder drives the sealing plate to move to the second state to open the bottom of the vertical detection cylinder, and the material falls into the material box, thereby realizing the box change without stopping the machine.

[0019] 3. The height of the discharge channel of the utility model gradually decreases from one end close to the discharge port of the vibration plate to the end close to the starting end of the conveyor belt, and the height difference at both ends of the discharge channel facilitates the movement of materials in the vibration plate to the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0021] Figure 1 This is a schematic diagram of the overall structure of the counting and boxing equipment mainly embodied in the utility model;

[0022] Figure 2 This is a schematic diagram of the overall external structure of the sensor counting component mainly embodied in the utility model.

[0023] Reference numerals:

[0024] Frame 1 Driving cylinder 53

[0025] Vibrating discharge bin 2 Carrying tray 6

[0026] Vibration plate 3 reduction motor 61

[0027] Conveyor belt 4 Box placement position 7

[0028] Sensor counting component 5 Discharge channel 8

[0029] Vertical detection tube 51 baffle 9

[0030] Sealing plate 52 DETAILED DESCRIPTION

[0031] The utility model is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the utility model, but do not limit the utility model in any form. It should be pointed out that for those of ordinary skill in the art, several changes and improvements can be made without departing from the concept of the utility model. These all belong to the protection scope of the utility model.

[0032] like Figure 1 and Figure 2 As shown, a counting cartoning device provided according to the utility model includes a frame 1, a vibrating discharge bin 2, a vibrating plate 3, a conveyor belt 4, a sensor counting component 5 and a carrier plate 6. The frame 1 has a certain structural strength, and the frame 1 is the installation base for the vibrating discharge bin 2, the vibrating plate 3, the conveyor belt 4, the sensor counting component 5 and the carrier plate 6.

[0033] The discharge port of the vibrating discharge bin 2 is located above the vibrating plate 3, and the discharge port of the vibrating plate 3 is connected to the conveyor belt 4. The counting component is arranged at the conveying end of the conveyor belt 4 and counts the materials that can pass through the conveying end of the conveyor belt 4. A material receiving position is arranged on the carrier 6 located below the conveying end of the conveyor belt 4, and a plurality of material box placement positions 7 are arranged on the carrier 6, and the carrier 6 allows any material box placement position 7 to move to the material receiving position.

[0034] During operation, the vibrating discharge bin 2 starts to input the material into the vibrating plate 3, and the vibrating plate 3 drives the material to rotate spirally along the inner wall of the vibrating plate 3 and output from the discharge port of the vibrating plate 3 into the conveyor belt 4. The material is transported by the conveyor belt 4 to the conveying end of the conveyor belt 4 and falls to the receiving point on the carrier plate 6. Any material box on the carrier plate 6 is located at the receiving point for receiving the material. The material is counted by the sensor counting component 5 when it passes the conveying end of the conveyor belt 4, thereby realizing the counting and boxing of the material.

[0035] Specifically, both the vibrating discharge bin 2 and the vibrating plate 3 are devices existing in the prior art, and a discharge channel 8 is connected between the discharge port of the vibrating plate 3 and the conveying start end of the conveyor belt 4, and the height of the discharge channel 8 gradually decreases from one end close to the discharge port of the vibrating plate 3 to one end close to the conveying start end of the conveyor belt 4. The height difference between the two ends of the discharge channel 8 facilitates the movement of the material in the vibrating plate 3 to the conveyor belt 4.

[0036] The top of the vibration plate 3 is open, and a baffle 9 is arranged on the top of the vibration plate 3, and the baffle 9 does not interfere with the discharge port of the vibration discharge bin 2. This helps to reduce the occurrence of accidental escape of materials from the open port of the vibration plate 3.

[0037] The sensor counting assembly 5 includes a vertical detection cylinder 51 and a counting sensor. The vertical detection cylinder 51 is arranged at the conveying end of the conveyor belt 4. A feeding port for allowing a single material to pass through is arranged on one side of the vertical detection cylinder 51 close to the conveyor belt 4. The counting sensor is arranged inside the vertical detection cylinder 51.

[0038] The sensor counting assembly 5 further includes a driving cylinder 53 and a sealing plate 52, and the sealing plate 52 is tightly connected to the free end of the piston rod of the driving cylinder 53. In the first state, the sealing plate 52 moves to the bottom of the vertical detection cylinder 51 to seal the bottom of the vertical detection cylinder 51. In the second state, the sealing plate 52 is separated from the bottom of the vertical detection cylinder 51 to open the bottom of the vertical detection cylinder 51.

[0039] The material receiving position on the carrier 6 is located directly below the vertical detection cylinder 51. Four material box placement positions 7 are provided on the carrier 6, and the four material box placement positions 7 are evenly distributed around the rotation axis of the carrier 6, and the material receiving position and the four material box placement positions 7 are all located on the same circumference of the carrier 6. The carrier 6 is driven by the reduction motor 61 to rotate with the center axis of the carrier 6 as the rotation axis. More specifically, a limiting plate is provided at the material receiving position on the carrier 6. It helps to improve the stability of the material box placed on the carrier 6.

[0040] After the material moves to the conveying end of the conveyor belt 4, it enters the vertical detection cylinder 51 and falls. The sensor set in the vertical detection cylinder 51 counts the material. When a material box is full, the sealing plate 52 can be driven by the driving cylinder 53 to move to the first state to close the bottom of the vertical detection cylinder 51. The carrier 6 transfers another material box placement site 7 to the material receiving site, and then the driving cylinder 53 drives the sealing plate 52 to move to the second state to open the bottom of the vertical detection cylinder 51, and the material falls into the material box, realizing the box change without stopping the machine.

[0041] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0042] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other at will.

Claims

1. A counting and boxing device, characterized in that: It comprises a vibrating discharge bin (2), a vibrating plate (3), a conveyor belt (4), a sensor counting component (5) and a carrier plate (6), wherein the discharge port of the vibrating discharge bin (2) is located above the vibrating plate (3), the discharge port of the vibrating plate (3) is connected to the conveyor belt (4), and the counting component is arranged at the conveying end of the conveyor belt (4) and counts the materials that can pass through the conveying end of the conveyor belt (4); A material receiving position is arranged on a carrier plate (6) located below the transmission end of the conveyor belt (4), a plurality of material box placement positions (7) are arranged on the carrier plate (6), and the carrier plate (6) allows any material box placement position (7) to move to the material receiving position.

2. The counting and boxing equipment according to claim 1, characterized in that: A discharge channel (8) is connected between the discharge port of the vibration plate (3) and the conveying start end of the conveyor belt (4), and the height of the discharge channel (8) gradually decreases from one end close to the discharge port of the vibration plate (3) to one end close to the conveying start end of the conveyor belt (4).

3. The counting and boxing equipment according to claim 1, characterized in that: The top of the vibration plate (3) is open, a baffle (9) is arranged above the vibration plate (3), and the baffle (9) does not interfere with the discharge port of the vibration discharge bin (2).

4. The counting and boxing equipment according to claim 1, characterized in that: The sensor counting assembly (5) comprises a vertical detection cylinder (51) and a counting sensor, wherein the vertical detection cylinder (51) is arranged at the conveying end of the conveyor belt (4), and a feeding port for allowing a single material to pass through is arranged on a side of the vertical detection cylinder (51) close to the conveyor belt (4); The counting sensor is arranged inside the vertical detection cylinder (51).

5. The counting and boxing device according to claim 4, characterized in that: The material receiving point on the carrier plate (6) is located directly below the vertical detection cylinder (51).

6. The counting and boxing device according to claim 4, characterized in that: The sensor counting assembly (5) further comprises a driving cylinder (53) and a sealing plate (52), wherein the sealing plate (52) is tightly connected to the free end of the piston rod of the driving cylinder (53); In the first state, the sealing plate (52) moves to the bottom of the vertical detection cylinder (51) to seal the bottom of the vertical detection cylinder (51); In the second state, the sealing plate (52) is separated from the bottom of the vertical detection cylinder (51) to open the bottom of the vertical detection cylinder (51).

7. The counting and boxing equipment according to claim 1, characterized in that: Four material box placement sites (7) are arranged on the carrier (6), and the four material box placement sites (7) are evenly distributed around the rotation axis of the carrier (6), and the material receiving site and the four material box placement sites (7) are all located on the same circumference of the carrier (6).

8. The counting and boxing equipment according to claim 1, characterized in that: A limiting plate is provided at the material receiving position on the carrier plate (6).

9. The counting and boxing equipment according to claim 1, characterized in that: The carrier plate (6) is driven by a reduction motor (61) to rotate with the center axis of the carrier plate (6) as the rotation axis.

10. The counting and boxing equipment according to claim 1, characterized in that: The vibrating plate (3) drives the material to rotate spirally along the inner wall of the vibrating plate (3) and is discharged from the discharge port of the vibrating plate (3).