High-temperature steaming, color fixing, dyeing and finishing device for polyester-cotton knitted fabric

By designing a high-temperature steam evaporation, coloring and dyeing device for polyester knitted fabrics, the support plate and telescopic rod are used to adjust the distance between the pull rollers, and combined with the design of the nozzle and the mixing rod, the polyester knitted fabrics are solved during the high-temperature steam evaporation, coloring and coloring process of polyester knitted fabrics is solved. The wrinkle problem caused by poor traction properties improves the dyeing and finishing effect.

CN222160635UActive Publication Date: 2024-12-13FUJIAN LINGYI TEXTILE CO LTD
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Patent Information

Application Number
CN202420732718.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2024-12-13
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

During the high-temperature steam-retaining process of polyester knitted fabric, due to the poor traction of both ends of the fabric, it is easy to have wrinkles at the middle position, which affects the coloring and color setting effect.

Method used

A polyester-cotton knitted fabric high-temperature steam evaporation, color dyeing and finishing device is designed, including the base plate, the main body of the high-temperature steam evaporation, color dyeing and finishing equipment, support plate, telescopic rod, pull roller and spray head, which is adjusted by the installation of the support plate and the telescopic rod. The pull roller spacing improves the traction ability of the fabric, and sets a mixing rod and spray head in the dye box to ensure that the dye is sprayed evenly and the heating steam is blown out evenly to prevent wrinkles and uneven coloring.

Benefits of technology

It improves the traction ability and color uniformity of the fabric, reduces wrinkle phenomenon, and ensures the effect of the high-temperature steam evaporation, coloring and dyeing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polyester cotton knitted fabric high-temperature steaming, color-fixing, dyeing and finishing device which comprises a bottom plate and a high-temperature steaming, color-fixing, dyeing and finishing device body, a second notch is formed in one side of the high-temperature steaming, color-fixing, dyeing and finishing device body, and working motors are installed at the front ends of two traction rollers at the top end of the high-temperature steaming, color-fixing, dyeing and finishing device body. The second notch and the first notch are formed in the left side and the right side of the high-temperature steaming, color fixing and dyeing and finishing equipment body respectively, the telescopic rod is connected and installed through the supporting plate, at the moment, the height of the bearing plate can be changed after the telescopic rod works, and after the supporting frame is installed at the position of the bearing plate, the height of the bearing plate can be changed. The traction rollers are installed through the supporting frame, the distance between the upper traction roller and the lower traction roller can be adjusted under the work of the telescopic rod, the purpose of traction of the polyester cotton knitted fabric is achieved, one traction roller can be driven to rotate after the work motor works, and therefore the overall traction convenience is well improved in the work process, and the traction efficiency is improved. And the wrinkle phenomenon is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester-cotton knitted fabric processing, in particular to a high-temperature steaming color-fixing and dyeing device for polyester-cotton knitted fabric. Background Art

[0002] Polyester-cotton knitted fabric refers to a fabric blended with polyester and cotton. It uses polyester as the main fabric and is woven with a part of polyester and a part of cotton blended yarn. Polyester-cotton knitted fabric has both the advantages of polyester and cotton fabrics. This fabric has good wear resistance, relatively stable size, and is not prone to shrinkage. In order to improve the aesthetics of polyester-cotton knitted fabrics, dyeing and color fixing are sometimes required.

[0003] Among them, polyester-cotton knitted fabrics are usually dyed by high-temperature steaming. In this process, it is usually necessary to spray dye steam on the fabric and then heat it to complete the coloring process. During the steaming color fixing, if the traction of the two ends of the fabric is poor, it is easy for the middle part of the fabric to wrinkle, affecting the coloring and fixing effect. Utility Model Content

[0004] The utility model aims to provide a high-temperature steaming color-fixing dyeing and finishing device for polyester-cotton knitted fabrics, so as to solve the problem in the above-mentioned background technology that when steaming color-fixing, if the traction of the two ends of the fabric is poor, wrinkles are likely to occur in the middle of the fabric, thus affecting the coloring and color-fixing effect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-temperature steaming color-fixing dyeing and finishing device for polyester-cotton knitted fabrics, comprising a bottom plate and a high-temperature steaming color-fixing dyeing and finishing equipment body, a second notch is provided on one side of the high-temperature steaming color-fixing dyeing and finishing equipment body, a first notch is provided on the other side of the high-temperature steaming color-fixing dyeing and finishing equipment body, support plates are fixed at the top and bottom ends of both sides of the high-temperature steaming color-fixing dyeing and finishing equipment body, a telescopic rod is installed at one end of the support plate, one end of the telescopic rod is connected to a bearing plate, a support frame is installed at one end of the bearing plate, traction rollers are installed between the support frames, and working motors are installed at the front ends of the two traction rollers at the top.

[0006] Preferably, the support plates are symmetrically distributed about the central axis of the main body of the high-temperature steaming, color-fixing, dyeing and finishing equipment, and two groups of telescopic rods are distributed at one end of the support plates.

[0007] Preferably, the support frame is symmetrically distributed about the central axis of the traction roller, and the opening sizes of the first notch and the second notch are the same.

[0008] Preferably, a dye box is installed at the bottom of the main body of the high-temperature steam-fixing dyeing and finishing equipment, a dye tank is formed inside the dye box, a partition is installed inside the dye tank, and a nozzle is installed at the top of the dye box.

[0009] Preferably, the nozzles are evenly distributed on the top of the dye box, a first motor is installed at one end of the dye box, a mixing rod is connected to the output end of the first motor, and the mixing rods are evenly distributed in three groups inside the dye tank.

[0010] Preferably, a steam box is installed at the top of the main body of the high-temperature steaming, color-fixing, dyeing and finishing equipment, a blower is installed at the top of the main body of the high-temperature steaming, color-fixing, dyeing and finishing equipment, and a heating pipe is installed inside the steam box.

[0011] Preferably, two groups of the heating pipes are installed inside the steam box, and the bottom end of the steam box is provided with steam ports, which are evenly distributed at the bottom end of the steam box.

[0012] Preferably, a hollow ring plate is installed on the inner wall of the steam port, a mounting ring is installed at the bottom end of the hollow ring plate, a filter is installed inside the mounting ring, a mounting bolt is installed between the hollow ring plate and the mounting ring, and maintenance handles are installed on both sides of the mounting ring, and the maintenance handles are symmetrically distributed about the central axis of the mounting ring.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the high-temperature steaming color-fixing dyeing and finishing device for polyester-cotton knitted fabric not only improves the traction capacity, but also improves the uniform coloring and drying and filtering properties of the high-temperature steaming color-fixing dyeing and finishing device;

[0014] (1) The second notch and the first notch are respectively opened at the left and right sides of the main body of the high-temperature steaming color-fixing dyeing and finishing equipment, and then the support plate is fixed at the top and bottom ends of both sides of the main body of the high-temperature steaming color-fixing dyeing and finishing equipment, and the support plate is used to complete the connection and installation of the telescopic rod. At this time, the height of the load-bearing plate can be changed after the telescopic rod is working, and after the support frame is installed at the position of the load-bearing plate, the support frame is used to complete the installation of the traction roller. The upper and lower traction rollers can adjust the spacing under the operation of the telescopic rod, so as to achieve the purpose of traction of the polyester-cotton knitted fabric, and after the working motor is working, a traction roller can be driven to rotate, thereby improving the overall traction convenience and reducing the wrinkle phenomenon during the working process;

[0015] (2) The dye box is installed at the bottom of the main body of the high-temperature steaming color fixing and dyeing equipment. After a dye tank is formed inside the dye box, the first motor is started to drive the mixing rod to rotate. Therefore, the mixing rod can mix the dyeing colorant after working, thereby preventing the phenomenon of uneven coloring after steaming, thereby better improving the overall uniform coloring ability;

[0016] (3) The steam box is installed at the top of the main body of the high-temperature steam color fixing and dyeing equipment, and then the heating pipe is installed inside the steam box. The heating pipe is used to increase the temperature, and the air is supplied under the operation of the blower. The air is then heated by the heating pipe and blown out evenly from the steam port to perform steaming. The air can also be filtered through a filter. When disassembling, the air can be disassembled at the position of the mounting bolt to facilitate disassembly and maintenance of the mounting ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a front view structural schematic diagram of the utility model;

[0019] Figure 3 This is a schematic diagram of the side view structure of the traction roller of the utility model;

[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the steam outlet of the utility model when viewed from above.

[0021] In the figure: 1. bottom plate; 2. support plate; 3. telescopic rod; 4. main body of high-temperature steam-fixed color dyeing and finishing equipment; 5. dye box; 6. dye tank; 7. mixing rod; 8. partition; 9. nozzle; 10. load-bearing plate; 11. support frame; 12. traction roller; 13. working motor; 14. first notch; 15. blower; 16. steam box; 17. heating pipe; 18. steam port; 19. second notch; 20. first motor; 21. hollow ring plate; 22. mounting ring; 23. filter; 24. mounting bolt; 25. maintenance handle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4The utility model provides an embodiment: a high-temperature steaming color-fixing dyeing and finishing device for polyester-cotton knitted fabric, comprising a bottom plate 1 and a high-temperature steaming color-fixing dyeing and finishing equipment body 4. A second notch 19 is provided on one side of the high-temperature steaming color-fixing dyeing and finishing equipment body 4, and a first notch 14 is provided on the other side of the high-temperature steaming color-fixing dyeing and finishing equipment body 4. Support plates 2 are fixed to the top and bottom ends of both sides of the high-temperature steaming color-fixing dyeing and finishing equipment body 4, a telescopic rod 3 is installed at one end of the support plate 2, and a bearing plate 10 is connected to one end of the telescopic rod 3. A support frame 11 is installed at one end of the bearing plate 10, and traction rollers 12 are installed between the support frames 11, and working motors 13 are installed at the front ends of the two traction rollers 12 at the top.

[0024] The support plate 2 is symmetrically distributed about the central axis of the main body 4 of the high-temperature steaming, color-fixing, dyeing and finishing equipment, and two groups of telescopic rods 3 are distributed at one end of the support plate 2 .

[0025] The support frame 11 is symmetrically distributed about the central axis of the traction roller 12, and the opening sizes of the first notch 14 and the second notch 19 are the same.

[0026] A dye box 5 is installed at the bottom of the main body 4 of the high-temperature steam-fixing dyeing and finishing equipment. A dye tank 6 is formed inside the dye box 5 . A partition 8 is installed inside the dye tank 6 . A nozzle 9 is installed at the top of the dye box 5 .

[0027] The nozzles 9 are evenly distributed on the top of the dye box 5 . A first motor 20 is installed at one end of the dye box 5 . The output end of the first motor 20 is connected to a mixing rod 7 . The mixing rod 7 is evenly distributed in three groups inside the dye tank 6 .

[0028] A steam box 16 is installed at the top of the main body 4 of the high-temperature steaming color-fixing dyeing and finishing equipment, a blower 15 is installed at the top of the main body 4 of the high-temperature steaming color-fixing dyeing and finishing equipment, and a heating pipe 17 is installed inside the steam box 16.

[0029] Two groups of heating pipes 17 are installed inside the steam box 16 . Steam ports 18 are installed at the bottom of the steam box 16 . The steam ports 18 are evenly distributed at the bottom of the steam box 16 .

[0030] A hollow ring plate 21 is installed on the inner wall of the steam port 18, a mounting ring 22 is installed at the bottom end of the hollow ring plate 21, a filter screen 23 is installed inside the mounting ring 22, a mounting bolt 24 is installed between the hollow ring plate 21 and the mounting ring 22, and maintenance handles 25 are installed on both sides of the mounting ring 22, and the maintenance handles 25 are symmetrically distributed about the central axis of the mounting ring 22;

[0031] The mounting bolt 24 is further used to complete the connection and installation of the mounting ring 22 and the hollow ring plate 21. At this time, the hollow ring plate 21 is designed as a hollow groove, which facilitates the filtering work of the filter screen 23.

[0032] Furthermore, a pump body is installed on the partition 8 inside the dye box 5, and is connected to the nozzle 9 through a pipeline, so as to facilitate the circulation.

[0033] Working principle: First, the support plate 2 is installed and fixed at the top and bottom positions on both sides of the main body 4 of the high-temperature steaming color fixing and dyeing equipment, and the support plate 2 is used to complete the connection and installation of the telescopic rod 3. At this time, the height of the load-bearing plate 10 can be changed after the telescopic rod 3 works. After the support frame 11 is installed at the position of the load-bearing plate 10, the support frame 11 is used to complete the installation of the traction roller 12. The upper and lower traction rollers 12 can adjust the spacing under the operation of the telescopic rod 3 to achieve the purpose of traction of the polyester-cotton knitted fabric, and after the working motor 13 works, it can drive a traction roller 12 to rotate, and then the nozzle 9 works to spray color, and then it is heated by the heating tube 17 and blown out evenly from the steam port 18 for steaming. After steaming and color fixing, it is finally pulled out at the right position.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A high-temperature steaming color-fixing dyeing and finishing device for polyester-cotton knitted fabrics, comprising a bottom plate (1) and a high-temperature steaming color-fixing dyeing and finishing device body (4), characterized in that: A second notch (19) is provided on one side of the main body (4) of the high-temperature steam steaming color fixing dyeing and finishing equipment, and a first notch (14) is provided on the other side of the main body (4) of the high-temperature steam steaming color fixing dyeing and finishing equipment. Support plates (2) are fixed at the top and bottom ends of both sides of the main body (4) of the high-temperature steam steaming color fixing dyeing and finishing equipment, a telescopic rod (3) is installed at one end of the support plate (2), one end of the telescopic rod (3) is connected to a bearing plate (10), a support frame (11) is installed at one end of the bearing plate (10), traction rollers (12) are installed between the support frames (11), and working motors (13) are installed at the front ends of the two traction rollers (12) at the top.

2. A high temperature steaming color fixing and dyeing device for polyester-cotton knitted fabric according to claim 1, characterized in that: The support plate (2) is symmetrically distributed with respect to the central axis of the main body (4) of the high-temperature steam-fixing and dyeing equipment, and two groups of telescopic rods (3) are distributed at one end of the support plate (2).

3. A high temperature steaming color fixing and dyeing device for polyester-cotton knitted fabric according to claim 1, characterized in that: The support frame (11) is symmetrically distributed about the central axis of the traction roller (12), and the opening sizes of the first notch (14) and the second notch (19) are the same.

4. A high temperature steaming color fixing and dyeing device for polyester-cotton knitted fabric according to claim 1, characterized in that: A dye box (5) is installed at the bottom of the main body (4) of the high-temperature steam-fixed color dyeing and finishing equipment, a dye tank (6) is formed inside the dye box (5), a partition (8) is installed inside the dye tank (6), and a nozzle (9) is installed at the top of the dye box (5).

5. A high temperature steaming color fixing and dyeing device for polyester-cotton knitted fabric according to claim 4, characterized in that: The nozzles (9) are evenly distributed at the top of the dye box (5); a first motor (20) is installed at one end of the dye box (5); an output end of the first motor (20) is connected to a mixing rod (7); and three groups of the mixing rods (7) are evenly distributed inside the dye tank (6).

6. A high temperature steaming color fixing and dyeing device for polyester-cotton knitted fabric according to claim 1, characterized in that: A steam box (16) is installed at the top of the main body (4) of the high-temperature steaming, color fixing, dyeing and finishing equipment, a blower (15) is installed at the top of the main body (4) of the high-temperature steaming, color fixing, dyeing and finishing equipment, and a heating pipe (17) is installed inside the steam box (16).

7. A high temperature steaming color fixing and dyeing device for polyester-cotton knitted fabric according to claim 6, characterized in that: Two groups of heating pipes (17) are installed inside the steam box (16). The bottom end of the steam box (16) is equipped with steam ports (18), and the steam ports (18) are evenly distributed at the bottom end of the steam box (16).

8. A high temperature steaming color fixing and dyeing device for polyester-cotton knitted fabric according to claim 7, characterized in that: The inner wall of the steam outlet (18) is provided with a hollow ring plate (21), the bottom end of the hollow ring plate (21) is provided with a mounting ring (22), a filter screen (23) is provided inside the mounting ring (22), a mounting bolt (24) is provided between the hollow ring plate (21) and the mounting ring (22), and maintenance handles (25) are provided on both sides of the mounting ring (22), and the maintenance handles (25) are symmetrically distributed about the central axis of the mounting ring (22).