Crucible water-cooling cable bracket of 12-ton vacuum induction furnace

By designing a water-cooled cable bracket with support and insulating structures, the problem of bending and friction of water-cooled cables in vacuum induction furnaces during rotation is solved, extending service life and reducing costs.

CN222165668UActive Publication Date: 2024-12-13宝武特种冶金有限公司
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Patent Information

Application Number
CN202420025142.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-05
Publication Date
2024-12-13
Estimated Expiration
2034-01-05

AI Technical Summary

Technical Problem

The water-cooled cable of the 12-ton vacuum induction furnace is prone to bend during the rotation of the crucible, resulting in breakage and friction wear of the internal copper wire, affecting the service life and increasing costs.

Method used

A water-cooled cable bracket including a support square tube, a support plate, a cover plate, a first roller shaft group and a second roller shaft group are designed, and six water-cooled cables are separated by the first roller shaft group and the partition to avoid friction between each other. And reduce bending damage through insulating rollers and gaskets.

Benefits of technology

It effectively avoids bending and friction wear of water-cooled cables during the rotation of the crucible, extends service life and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crucible water-cooling cable bracket of a 12-ton vacuum induction furnace. The crucible water-cooling cable bracket comprises a supporting square tube, a supporting plate, a cover plate, a first roll shaft group and a second roll shaft group, the supporting plate is connected with one end of the supporting square pipe, and the cover plate is connected with the other end of the supporting square pipe. The two ends of the first roller shaft set are connected with the supporting plate and the cover plate respectively. And one end of the second roll shaft group is connected with the supporting plate. According to the utility model, the problem that the service life of the water-cooled cable is affected due to the fracture of an internal copper lead when the water-cooled cable is bent because the crucible needs to rotate by taking the crucible rotating shaft as the axis in the use process is effectively solved.
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Description

Technical Field

[0001] The utility model relates to a crucible device for a 12-ton vacuum induction furnace, and more specifically to a crucible water-cooling cable bracket for the 12-ton vacuum induction furnace. Background Art

[0002] The crucible of the 12-ton vacuum induction furnace used for special smelting is powered by six water-cooled cables. The water-cooled cable is a hollow cable that passes water and is used for high-current heating equipment. It is usually composed of three parts: an electrode (cable head), a conductor, and an outer sheath tube. The conductor is mostly made of copper and is easily broken due to excessive bending. However, during the use of the crucible, it is necessary to rotate around the crucible shaft to facilitate pouring out the molten metal raw materials in the crucible. The water-cooled cable will also bend during the rotation of the crucible, causing the water-cooled cable to bend. When the water-cooled cable is bent, the internal copper conductor will break, affecting its service life. In the process of the crucible rotating, the water-cooled cables are prone to friction with each other, which will cause wear of the water-cooled cables, reduce the service life of the water-cooled cables, and increase the cost of use. Utility Model Content

[0003] In view of the above-mentioned defects existing in the prior art, the purpose of the utility model is to provide a crucible water-cooling cable bracket for a 12-ton vacuum induction furnace, which effectively solves the problem that the crucible has to rotate around the crucible shaft during use, causing the internal copper wire of the water-cooling cable to break when it is bent, thereby affecting the service life.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A crucible water-cooled cable bracket for a 12-ton vacuum induction furnace, comprising a supporting square tube, a supporting plate, a cover plate, a first roller group and a second roller group;

[0006] The support plate is connected to one end of the support square tube, and the cover plate is connected to the other end of the support square tube;

[0007] The two ends of the first roller group are respectively connected to the support plate and the cover plate;

[0008] One end of the second roller set is connected to the support plate.

[0009] Preferably, a slot is provided on one side of the support plate, and one end of the support square tube is inserted into the slot;

[0010] A mounting plate is also provided on one end of the supporting square tube.

[0011] Preferably, a sleeve is provided on the inner side of the cover plate, and a first connecting hole is provided on the upper and lower sides of the sleeve;

[0012] A second connecting hole is provided on the upper and lower side surfaces of the other end of the supporting square tube;

[0013] The first connection hole corresponds to the second connection hole in position and is connected and fixed by bolts and nuts.

[0014] Preferably, the mounting plate is provided with two mounting holes;

[0015] The support plate is provided with four third connection holes arranged in a rectangular array and two fourth connection holes, wherein the fourth connection holes are located below the third connection holes;

[0016] The cover plate is provided with four plugging holes arranged in a rectangular matrix, and the plugging holes correspond to the positions of the third connection holes.

[0017] Preferably, the first roller set includes 4 first rollers and 4 partitions;

[0018] One end of each of the four first roller shafts is provided with a bolt, the bolt is inserted into the corresponding third connection hole and fixed by a nut, and the other end of the four first roller shafts is inserted into the corresponding plug hole;

[0019] The surfaces of the four first rollers are all covered with a first insulating roller;

[0020] One end of the first insulating roller contacts the inner side surface of the support plate through a first gasket;

[0021] The four partitions are sleeved on the four first insulating rollers at intervals.

[0022] Preferably, a limiting rod is provided on the inner side surface of the support plate;

[0023] A positioning rod is arranged on the inner side surface of the cover plate.

[0024] Preferably, the second roller set includes two connecting plates and two second rollers;

[0025] One end of each of the two connecting plates is connected to the corresponding fourth connecting hole through a hinge shaft;

[0026] One end of each of the two second rollers is provided with a bolt, the bolt is inserted into the other end of the corresponding connecting plate and fixed by a nut;

[0027] The surfaces of the two second rollers are both covered with a second insulating roller;

[0028] One end of the second insulating roller contacts the connecting plate via a second gasket.

[0029] Preferably, two limit blocks adapted to the connecting plate are provided on the inner side surface of the supporting plate.

[0030] The utility model provides a crucible water-cooling cable bracket for a 12-ton vacuum induction furnace. During use, the crucible rotates with the crucible shaft as the axis to pour out the molten metal raw material in the crucible. At the same time, the rotating crucible drives the device to move, and the first roller group and the second roller group on the crucible water-cooling cable bracket of the utility model can respectively drive six water-cooling cables to move, so as to avoid the water-cooling cables from bending at too large an angle, thereby causing damage to the water-cooling cables. Through the first roller group and four partitions, the six water-cooling cables connected to the crucible can be separated during use. During use, two of the first rollers can divide the six water-cooling cables into two groups, and then the three water-cooling cables in the two water-cooling cable groups are separated by four partitions, thereby avoiding mutual friction between the water-cooling cables during the movement of the crucible. After the water-cooling cable contacts the first insulating roller, the first insulating roller rotates with the first roller as the axis, thereby avoiding wear of the water-cooling cable, which helps to protect the water-cooling cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a front axial view schematic diagram of the crucible water-cooling cable bracket of the utility model;

[0032] Figure 2 It is a schematic diagram of the back axial view of the crucible water-cooled cable bracket of the utility model;

[0033] Figure 3 It is a structural schematic diagram of the first roller group and the second roller group in the crucible water-cooled cable bracket of the utility model;

[0034] Figure 4 It is a structural schematic diagram of a cover plate in a crucible water-cooled cable bracket of the utility model;

[0035] Figure 5 The utility model is a structural schematic diagram of a partition plate in a crucible water-cooled cable bracket. DETAILED DESCRIPTION

[0036] In order to better understand the above technical solution of the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0037] Combination Figures 1 to 5 As shown, a crucible water-cooled cable bracket for a 12-ton vacuum induction furnace provided by the utility model comprises a supporting square tube 1, a supporting plate 2, a cover plate 11, a first roller group and a second roller group.

[0038] The support plate 2 is connected to one end of the support square tube 1 , and the cover plate 11 is connected to the other end of the support square tube 1 .

[0039] Two ends of the first roller assembly are connected to the support plate 2 and the cover plate 11 respectively.

[0040] One end of the second roller set is connected to the support plate 2 .

[0041] A slot is provided on one side of the support plate 2, and one end of the supporting square tube 1 is inserted and fixed in the slot.

[0042] A mounting plate 20 is also provided on one end of the supporting square tube 1. Two mounting holes 21 are provided on the mounting plate 20. Bolts are arranged in the mounting holes 21 to connect the crucible. The crucible water-cooling cable bracket of the utility model is installed on the crucible.

[0043] A sleeve 12 is provided on the inner side surface of the cover plate 11 , and first connecting holes 13 are provided on the upper and lower sides of the sleeve 12 .

[0044] A second connecting hole 14 is formed on the upper and lower side surfaces of the other end of the supporting square tube 1 .

[0045] The first connection hole 13 corresponds to the second connection hole 14 and is inserted with a bolt, one end of which is threadedly connected with a nut to connect and fix the supporting square tube 1 and the cover plate 11.

[0046] The support plate 2 is provided with four third connection holes arranged in a rectangular array and two fourth connection holes, and the fourth connection holes are located below the third connection holes.

[0047] The cover plate 11 is provided with four plugging holes 15 arranged in a rectangular matrix, and the plugging holes 15 correspond to the positions of the third connection holes.

[0048] The first roller group includes four first rollers 3 and four partitions 16 .

[0049] One end of the four first roller shafts 3 is provided with a bolt, which is inserted into the corresponding third connection hole and fixed by a nut, and the other end of the four first roller shafts 3 is inserted into the corresponding insertion hole 15.

[0050] The surfaces of the four first rollers 3 are all covered with a first insulating roller 7 .

[0051] One end of the first insulating roller 7 contacts the inner side surface of the support plate 2 through the first gasket 5 .

[0052] Four circular through holes 17 are formed on the four partitions 16 , and the four first rollers 3 are respectively inserted through the four circular through holes 17 on the four partitions 16 , so that the four partitions 16 are sleeved on the four first insulating rollers 8 at intervals.

[0053] A limit rod 18 is provided on the inner side surface of the support plate 2, and a positioning rod 19 is provided on the inner side surface of the cover plate 11. The limit rod 18 and the positioning rod 19 can respectively abut against one side of the two outermost partitions 16, thereby limiting the movable range of the partition 16, which is beneficial to limit the moving range of the water-cooled cable to the middle position of the first insulating roller 7.

[0054] The second roller assembly includes two connecting plates 10 and two second rollers 4 .

[0055] One ends of the two connecting plates 10 are movably connected to the corresponding fourth connecting holes through the hinge shaft 9.

[0056] One end of the two second roller shafts 4 is provided with a bolt, which is inserted into the other end of the corresponding connecting plate 10 and is connected and fixed by a nut.

[0057] The surfaces of the two second roller shafts 4 are both covered with a second insulating roller 8 .

[0058] One end of the second insulating roller 8 contacts the connecting plate 10 via the second gasket 5 .

[0059] Two limit blocks 22 adapted to the connecting plate 10 are provided on the inner side surface of the support plate 2, and one side of the two limit blocks 22 abuts against one side of the connecting plate 10. The hinge shaft 9 and the connecting plate 10 are provided to solve the existing water-cooled cable bracket, and an adjustable transition arc surface is formed when the water-cooled cable is lifted. During the rotation of the crucible, the second insulating rod 8 can rotate with the hinge shaft 9 as the axis through the hinge shaft 9 and the connecting plate 10. When the second insulating rod 8 contacts the water-cooled cable, the second insulating rod 8 is prevented from bending the water-cooled cable. The limit blocks 22 are provided to limit the activity area of ​​the connecting plate 10 and support the connecting plate 10.

[0060] When the utility model crucible water-cooled cable bracket is in use, the crucible will rotate with the crucible shaft as the axis, so as to pour out the molten metal raw material in the crucible, and the rotating crucible will drive the device to move, and the first insulating roller 7 and the second insulating rod 8 on the utility model crucible water-cooled cable bracket can drive six water-cooled cables to move, so as to avoid the water-cooled cables from being bent too much, thereby causing damage to the water-cooled cables. During the movement of the utility model crucible water-cooled cable bracket, the two connecting plates 10, the two second rollers 4 and the two second insulating rods 8 will respectively rotate with the two hinge shafts 9 as the axis, and the two second insulating rods 8 will support the water-cooled cables to move, thereby avoiding the water-cooled cables from being bent too much at the position of the first insulating roller 7, thereby better protecting the water-cooled cables.

[0061] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present invention, and are not intended to limit the present invention. As long as they are within the spirit of the present invention, any changes or modifications to the above embodiments will fall within the scope of the claims of the present invention.

Claims

1. A crucible water-cooled cable bracket for a 12-ton vacuum induction furnace. Features: It includes a supporting square tube, a supporting plate, a cover plate, a first roller group and a second roller group; The support plate is connected to one end of the support square tube, and the cover plate is connected to the other end of the support square tube; The two ends of the first roller set are respectively connected to the support plate and the cover plate; One end of the second roller set is connected to the support plate.

2. The crucible water-cooling cable bracket for a 12-ton vacuum induction furnace according to claim 1, Features: A slot is provided on one side of the support plate, and one end of the support square tube is inserted into the slot; A mounting plate is also provided on one end of the supporting square tube.

3. The crucible water-cooling cable bracket for the 12-ton vacuum induction furnace according to claim 2, Features: A sleeve is provided on the inner side of the cover plate, and a first connecting hole is opened on the upper and lower sides of the sleeve; A second connecting hole is provided on the upper and lower side surfaces of the other end of the supporting square tube; The first connection hole corresponds to the second connection hole in position and is connected and fixed by bolts and nuts.

4. The crucible water-cooling cable bracket for a 12-ton vacuum induction furnace according to claim 3, Features: The mounting plate is provided with two mounting holes; The support plate is provided with four third connection holes arranged in a rectangular array and two fourth connection holes, wherein the fourth connection holes are located below the third connection holes; The cover plate is provided with four plugging holes arranged in a rectangular matrix, and the plugging holes correspond to the positions of the third connection holes.

5. The crucible water-cooling cable bracket for a 12-ton vacuum induction furnace according to claim 4, Features: The first roller set includes four first rollers and four partitions; One end of each of the four first roller shafts is provided with a bolt, the bolt is inserted into the corresponding third connection hole and fixed by a nut, and the other end of the four first roller shafts is inserted into the corresponding plug hole; The surfaces of the four first rollers are all covered with a first insulating roller; One end of the first insulating roller contacts the inner side surface of the support plate through a first gasket; The four partitions are sleeved on the four first insulating rollers at intervals.

6. The crucible water-cooling cable bracket for a 12-ton vacuum induction furnace according to claim 5, Features: A limiting rod is provided on the inner side surface of the support plate; A positioning rod is arranged on the inner side surface of the cover plate.

7. The crucible water-cooling cable bracket for a 12-ton vacuum induction furnace according to claim 4, Features: The second roller assembly includes two connecting plates and two second rollers; One end of each of the two connecting plates is connected to the corresponding fourth connecting hole through a hinge shaft; One end of each of the two second rollers is provided with a bolt, the bolt is inserted into the other end of the corresponding connecting plate and fixed by a nut; The surfaces of the two second rollers are both covered with a second insulating roller; One end of the second insulating roller contacts the connecting plate via a second gasket.

8. The crucible water-cooling cable bracket for a 12-ton vacuum induction furnace according to claim 7, Features: Two limiting blocks matched with the connecting plate are arranged on the inner side surface of the supporting plate.