Detection scraping device and excess material recovery system
By designing automatic detection and scraping devices, the problems of low scraping efficiency and high labor intensity are solved, and the residual material in the cassette is efficiently removed, reducing the risk of repeated sintering.
Patent Information
- Application Number
- CN202323580407.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The scraping efficiency in the prior art is low, resulting in high labor intensity for workers and failing to effectively solve the problem of repeated sintering of residual materials in the cassette.
A scraper detection device is designed, including a conveying mechanism, residual material detection mechanism and scraper mechanism. By automatically detecting whether there is residual material in the cassette, and after detection, the scraper member is moved down into the cassette, scraping The remaining material falls into the silhouette, causing it to fall to the bottom, reducing the need for manual scraping.
The efficiency of scraping materials in the silo box is improved, the labor intensity of workers is reduced, and the residual material of the clump is dispersed through the cutting part and scraping surface, improving the effect of subsequent pouring materials.
Smart Images

Figure CN222165749U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of a residual material recovery system, and in particular to a material scraping device and a residual material recovery system. Background Art
[0002] After the positive electrode material is sintered in the kiln, the sagger may not be emptied cleanly after passing through the sagger pouring machine, and some materials will remain in the sagger. If the residual material is not poured out in time, repeated sintering will occur, reducing the quality and production capacity of the product.
[0003] In the related art, a detection device is used to detect whether there is residual material in the sagger, and then the residual material in the sagger is manually scraped off, and finally the residual material in the sagger is poured out. However, manual scraping not only leads to low scraping efficiency, but also leads to high labor intensity for workers. Utility Model Content
[0004] The purpose of the present invention is to overcome the problem of low scraping efficiency in the prior art and to provide a scraping detection device and a residual material recovery system.
[0005] The purpose of this disclosure is achieved through the following technical solutions:
[0006] A scraper detection device, comprising:
[0007] A conveying mechanism, wherein the conveying mechanism is provided with a detection area and a scraping area, the detection area and the scraping area are arranged at intervals along the conveying direction of the conveying mechanism, and the conveying mechanism is used to convey external saggers;
[0008] a residual material detection mechanism, located above the detection area; and
[0009] The scraper mechanism comprises a scraper driving member and a scraper member, wherein the scraper member is connected to the power output end of the scraper driving member, the scraper member is located above the scraper area, and a scraper surface is arranged on the peripheral side of the scraper member.
[0010] In one of the embodiments, a plurality of grooves arranged at intervals are formed on the lower side of the scraper, and a cutting portion is provided on the scraper between two adjacent grooves.
[0011] In one embodiment, the lower edge of the cutting portion has a cutting edge.
[0012] In one of the embodiments, the number of the grooves is multiple, and multiple groove arrays are provided.
[0013] In one of the embodiments, the scraper mechanism further includes a scraper blocking component, which is installed on a side of the conveying mechanism and is used to block the sagger on the scraper area.
[0014] In one of the embodiments, the scraper blocking assembly includes two scraper blocking cylinders that are arranged opposite to each other. The two scraper blocking cylinders are respectively installed on two side edges of the conveying mechanism, and the power output ends of the two scraper blocking cylinders are used together to block the sagger.
[0015] In one embodiment, the residual material detection mechanism includes a downward pressure drive, a detection plate, a sensor and a shielding member, the detection plate is connected to the power output end of the downward pressure drive, the detection plate is located above the detection area, the sensor is connected to the side of the conveying mechanism, the shielding member is connected to the detection plate, and the shielding member triggers the sensor when there is residual material in the sagger.
[0016] In one of the embodiments, the residual material detection mechanism further includes a detection blocking component, wherein the detection blocking component is connected to a side of the conveying mechanism, and the detection blocking component is used to block the sagger on the detection area.
[0017] In one embodiment, the detection and blocking assembly includes two detection and blocking cylinders that are arranged opposite to each other. The two detection and blocking cylinders are respectively installed on two sides of the conveying mechanism, and the power output ends of the two detection and blocking cylinders are used to block the sagger together.
[0018] A residual material recovery system comprises the detection and scraping device described in any of the above embodiments, and the residual material recovery system also comprises a bowl turning device, a weighing device and a steerable conveying device, wherein the detection and scraping device, the bowl turning device, the weighing device and the steerable conveying device are arranged in sequence.
[0019] Compared with the prior art, the present invention has at least the following advantages:
[0020] When the residual material detection mechanism detects that there is scraping material in the sagger, the conveying mechanism conveys the sagger to the scraping area, and the scraping driving member drives the scraping member to move down and enter the sagger; in the process of the scraping member entering the sagger, the scraping surface of the scraping member scrapes off the residual material on the inner peripheral wall of the sagger, so that the residual material on the inner peripheral wall of the sagger falls to the bottom of the sagger for subsequent dumping. In this way, there is no need to manually scrape the sagger, which improves the efficiency of scraping the sagger and reduces the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present disclosure and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a structural schematic diagram of a detection scraper device according to an embodiment;
[0023] Figure 2 for Figure 1 Another structural schematic diagram of the detection scraper device shown;
[0024] Figure 3 for Figure 1 A schematic structural diagram of a scraping mechanism of a scraping detection device shown;
[0025] Figure 4 A front view of a residual material recovery system according to an embodiment;
[0026] Figure 5 for Figure 4 A top view of the waste material recovery system is shown.
[0027] 1. Residual material recovery system; 100. Detection and scraping device; 110. Conveying mechanism; 111. Detection area; 112. Scraping area; 120. Residual material detection mechanism; 121. Pressing drive member; 122. Detection plate; 123. Sensor; 124. Shielding member; 125. Detection blocking assembly; 1251. Detection blocking cylinder; 130. Scraping mechanism; 131. Scraping drive member; 132. Scraping member; 1321. Scraping surface; 1322. Groove; 132a. Cutting part; 1323. Blade; 133. Scraping blocking assembly; 1331. Scraping blocking cylinder; 200. Bowl inversion device; 300. Weighing device; 400. Steerable conveying device; 20. Scraper. DETAILED DESCRIPTION
[0028] In order to facilitate the understanding of the present disclosure, the present disclosure will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present disclosure are given in the drawings. However, the present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present disclosure more thoroughly and comprehensively understood.
[0029] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present disclosure. The terms used herein in the specification of the present disclosure are only for the purpose of describing specific embodiments and are not intended to limit the present disclosure. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0031] In order to better understand the technical solutions and beneficial effects of the present invention, the present invention is further described in detail below in conjunction with specific embodiments:
[0032] like Figure 1 and Figure 2 As shown, a detection and scraping device 100 of an embodiment includes a conveying mechanism 110, a residual material detection mechanism 120 and a scraping mechanism 130. The conveying mechanism 110 is provided with a detection area 111 and a scraping area 112. The detection area 111 and the scraping area 112 are arranged at intervals along the conveying direction of the conveying mechanism 110. The conveying mechanism 110 is used to convey the external sagger 20. The residual material detection mechanism 120 is located above the detection area 111. The residual material detection mechanism 120 is used to detect whether there is residual material in the sagger 20. The scraping mechanism 130 includes a scraping driving member 131 and a scraping member 132. The scraping member 132 is connected to the power output end of the scraping driving member 131. The scraping member 132 is located above the scraping area 112. The scraping surface 1321 is provided on the peripheral side of the scraping member 132. The scraping surface 1321 is used to scrape off the residual material on the inner peripheral wall of the sagger 20.
[0033] like Figure 1 and Figure 2 As shown, in this embodiment, when the scraper detection device 100 is working, the conveying mechanism 110 first conveys the sagger 20 to the detection area 111, and then the residual material detection mechanism 120 detects whether there is residual material in the sagger 20. When it is detected that there is residual material in the sagger 20, the conveying mechanism 110 conveys the sagger 20 that has completed the detection to the scraper area 112, and the scraper driving member 131 drives the scraper member 132 to enter the sagger 20 for scraping; in the process of the scraper member 132 entering the sagger 20 downward, the scraper surface 1321 scrapes the residual material on the inner peripheral wall of the sagger 20 to the bottom of the sagger 20; after the scraper member 132 completes the cleaning, the scraper driving member 131 drives the scraper member 132 to reset upward, and the conveying mechanism 110 conveys the sagger 20 to the outside for dumping. When the residual material in the sagger 20 is not detected, the conveying mechanism 110 directly conveys the sagger 20 to the outside.
[0034] In the above-mentioned scraper detection device 100, when the residual material detection mechanism 120 detects that there is scraper material in the sagger 20, the conveying mechanism 110 conveys the sagger 20 to the scraper area 112, and the scraper driving member 131 drives the scraper member 132 to move downward and enter the sagger 20; when the scraper member 132 enters the sagger 20, the scraper surface 1321 of the scraper member 132 scrapes off the residual material on the inner peripheral wall of the sagger 20, so that the residual material on the inner peripheral wall of the sagger 20 falls to the bottom of the sagger 20 for subsequent dumping. In this way, there is no need to manually scrape the sagger 20, which improves the efficiency of scraping the sagger 20 and reduces the labor intensity of workers.
[0035] like Figure 3 As shown, in one embodiment, a plurality of grooves 1322 arranged at intervals are provided on the lower side of the scraper 132, and a material cutting portion 132a is provided on the scraper 132 between two adjacent grooves 1322. In this embodiment, when the scraper driving member 131 drives the scraper 132 to move downward and enter the sagger 20, the material cutting portion 132a cuts the residual material at the bottom of the sagger 20 to crush the residual material in the sagger 20, that is, to break up the agglomerated residual material, so that the residual material is easier to leave the sagger 20, thereby improving the effect of subsequent material pouring.
[0036] like Figure 3 As shown, in one embodiment, the lower edge of the cutting portion 132a has a blade 1323. In this embodiment, the blade 1323 of the cutting portion 132a cuts the residual material, solves the problem of residual material agglomeration, and improves the effect of subsequent material pouring.
[0037] like Figure 3 As shown, in one embodiment, the number of the grooves 1322 is multiple, and the multiple grooves 1322 are arranged in an array. In this embodiment, the multiple grooves 1322 are arranged in an array, and there is a cutting portion 132a between two adjacent grooves 1322, so that the scraper 132 has multiple cutting portions 132a, which improves the scraper 132 The effect of crushing materials.
[0038] like Figure 2 As shown, in one embodiment, the scraper mechanism 130 further includes a scraper blocking assembly 133, which is installed on the side of the conveying mechanism 110, and is used to block the sagger 20 on the scraper area 112. In this embodiment, when the scraper mechanism 130 is working, the scraper blocking assembly 133 blocks the sagger 20 in the scraper area 112, avoiding the problem of the sagger 20 deviating from the scraper area 112, and ensuring that the scraper mechanism 130 can scrape smoothly.
[0039] like Figure 2As shown, in one embodiment, the scraper blocking assembly 133 includes two scraper blocking cylinders 1331 arranged opposite to each other, and the two scraper blocking cylinders 1331 are respectively installed on the two sides of the conveying mechanism 110, and the power output ends of the two scraper blocking cylinders 1331 are used to block the sagger 20. In this embodiment, when the scraper mechanism 130 scrapes materials, the power output end of the scraper blocking cylinder 1331 extends to the moving path of the sagger 20 to block the sagger 20 from leaving the scraper area 112. After the scraping is completed, the scraper blocking cylinder 1331 is reset and leaves the moving path of the sagger 20. The two scraper blocking cylinders 1331 block the sagger 20, so that both sides of the sagger 20 are subjected to blocking force, so that the sagger 20 will not rotate after being blocked, thereby avoiding the problem of the sagger 20 deviating from the scraper area 112.
[0040] like Figure 2 As shown, in one embodiment, the residual material detection mechanism 120 includes a downward pressing driving member 121, a detection plate 122, a sensor 123 and a shielding member 124, the detection plate 122 is connected to the power output end of the downward pressing driving member 121, the detection plate 122 is located above the detection area 111, the sensor 123 is connected to the side of the conveying mechanism 110, and the shielding member 124 is connected to the detection plate 122. The shielding member 124 triggers the sensor 123 when there is residual material in the sagger 20. In this embodiment, the sensor 123 is a photoelectric sensor 123. When the residual material detection mechanism 120 detects, the downward pressing driving member 121 drives the detection plate 122 to press down, and the detection plate 122 drives the shielding member 124 to move downward. When there is residual material in the sagger 20, the detection plate 122 is blocked by the residual material, and the detection plate 122 cannot drive the shielding member 124 to completely enter the sagger 20. At this time, the shielding member 124 triggers the sensor 123 to determine that there is residual material in the sagger 20. When there is no residual material in the sagger 20, the detection plate 122 drives the shielding member 124 to completely enter the sagger 20, and the shielding member 124 cannot trigger the sensor 123 to determine that there is no residual material in the sagger 20. In this way, when the shielding member 124 triggers the sensor 123, there is residual material in the sagger 20, automatic detection is achieved, and the convenience of detecting residual material is improved.
[0041] like Figure 2 As shown, in one embodiment, the residual material detection mechanism 120 further includes a detection blocking component 125, which is connected to the side of the conveying mechanism 110, and the detection blocking component 125 is used to block the sagger 20 in the detection area 111. In this embodiment, when the residual material detection mechanism 120 is working, the detection blocking component 125 blocks the sagger 20 in the detection area 111, avoiding the problem of the sagger 20 deviating from the detection area 111, and ensuring that the detection blocking component 125 can detect smoothly.
[0042] like Figure 2As shown, in one embodiment, the detection blocking assembly 125 includes two detection blocking cylinders 1251 that are relatively arranged, and the two detection blocking cylinders 1251 are respectively installed on the two side edges of the conveying mechanism 110, and the power output ends of the two detection blocking cylinders 1251 are used to block the sagger 20. In this embodiment, when the residual material detection mechanism 120 scrapes the material, the power output end of the detection blocking cylinder 1251 extends to the moving path of the sagger 20 to block the sagger 20 from leaving the detection area 111. After the detection is completed, the detection blocking cylinder 1251 is reset and leaves the moving path of the sagger 20. By blocking the sagger 20 by the two blocking cylinders, both sides of the sagger 20 are subjected to the blocking force, so that the sagger 20 will not rotate after being blocked, thereby avoiding the problem of the sagger 20 deviating from the detection area 111.
[0043] like Figure 4 and Figure 5 As shown, the present disclosure also provides a residual material recovery system 10, including the detection and scraping device 100 described in any of the above embodiments, the residual material recovery system 10 also includes a bowl inverting device 200, a weighing device 300 and a steerable conveying device 400, and the detection and scraping device 100, the bowl inverting device 200, the weighing device 300 and the steerable conveying device 400 are arranged in sequence.
[0044] like Figures 1 to 5 As shown, in one embodiment, when the residual material recovery system 10 is working, the conveying mechanism 110 first conveys the sagger 20 to the detection area 111, and then the detection blocking cylinder 1251 blocks the sagger 20 in the detection area 111, and then the downward driving member 121 drives the detection plate 122 to extend into the sagger 20, when the shielding member 124 triggers the sensor 123, there is residual material in the sagger 20, and then the detection blocking cylinder 1251 is reset, and then the conveying mechanism 110 conveys the sagger 20 to the scraping area 112, and then the scraping blocking cylinder 1331 blocks the sagger 20 in the scraping area 112, and then the scraping driving member 131 drives the scraping member 132 extends into the sagger 20 to scrape the material, then the scraper driving member 131 drives the scraper member 132 to reset, then the scraper blocking cylinder 1331 resets, then the conveying mechanism 110 drives the sagger 20 to be transported to the outside, then the bowl pouring device 200 pours out the remaining material in the sagger 20, and then the weighing device 300 weighs the sagger 20. When the weight of the sagger 20 is greater than the preset value, there is still remaining material in the sagger 20, and at this time, the conveying device 400 can be turned to transport the sagger 20 to the recycling line; when the weight of the sagger 20 is less than the preset value, there is no remaining material in the sagger 20, and at this time, the conveying device 400 can be turned to transport the sagger 20 to the next process. It can be understood that when the shielding member 124 does not trigger the sensor 123, there is no remaining material in the sagger 20, and the conveying mechanism 110 directly transports the sagger 20 to the outside.
[0045] Compared with the prior art, the present invention has at least the following advantages:
[0046] When the residual material detection mechanism 120 detects that there is scraping material in the sagger 20, the conveying mechanism 110 conveys the sagger 20 to the scraping area 112, and the scraping driving member 131 drives the scraping member 132 to move downward and enter the sagger 20; when the scraping member 132 enters the sagger 20, the scraping surface 1321 of the scraping member 132 scrapes off the residual material on the inner peripheral wall of the sagger 20, so that the residual material on the inner peripheral wall of the sagger 20 falls to the bottom of the sagger 20 for subsequent dumping. In this way, there is no need to manually scrape the sagger 20, which improves the efficiency of scraping the sagger 20 and reduces the labor intensity of workers.
[0047] The above-mentioned embodiments only express several implementation methods of the present disclosure, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the disclosed patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present disclosure, and these all belong to the protection scope of the present disclosure. Therefore, the protection scope of the disclosed patent shall be subject to the attached claims.
Claims
1. A scraper detection device, characterized in that: include: A conveying mechanism (110), wherein the conveying mechanism (110) is provided with a detection area (111) and a scraping area (112), wherein the detection area (111) and the scraping area (112) are arranged at intervals along a conveying direction of the conveying mechanism (110), and the conveying mechanism (110) is used to convey an external sagger (20); A residual material detection mechanism (120) is located above the detection area (111); as well as The scraper mechanism (130) comprises a scraper driving member (131) and a scraper member (132), wherein the scraper member (132) is connected to the power output end of the scraper driving member (131), the scraper member (132) is located above the scraper area (112), and a scraper surface (1321) is provided on the peripheral side of the scraper member (132).
2. The scraper detection device according to claim 1, characterized in that: A plurality of grooves (1322) arranged at intervals are provided on the lower side of the scraper (132), and a cutting portion (132a) is provided between two adjacent grooves (1322) of the scraper (132).
3. The scraper detection device according to claim 2, characterized in that: The lower edge of the cutting portion (132a) has a cutting edge (1323).
4. The scraper detection device according to claim 2, characterized in that: The number of the grooves (1322) is multiple, and the multiple grooves (1322) are arranged in an array.
5. The scraper detection device according to claim 1, characterized in that: The scraper mechanism (130) further comprises a scraper blocking assembly (133), wherein the scraper blocking assembly (133) is installed on the side of the conveying mechanism (110), and the scraper blocking assembly (133) is used to block the sagger (20) on the scraper area (112).
6. The scraper detection device according to claim 5, characterized in that: The scraper blocking assembly (133) comprises two scraper blocking cylinders (1331) arranged opposite to each other. The two scraper blocking cylinders (1331) are respectively installed on two side edges of the conveying mechanism (110), and the power output ends of the two scraper blocking cylinders (1331) are used to block the sagger (20).
7. The scraper detection device according to claim 1, characterized in that: The residual material detection mechanism (120) comprises a downward pressing driving member (121), a detection plate (122), a sensor (123) and a shielding member (124); the detection plate (122) is connected to the power output end of the downward pressing driving member (121); the detection plate (122) is located above the detection area (111); the sensor (123) is connected to the side of the conveying mechanism (110); the shielding member (124) is connected to the detection plate (122); and the shielding member (124) triggers the sensor (123) when residual material exists in the sagger (20).
8. The scraper detection device according to claim 7, characterized in that: The residual material detection mechanism (120) further comprises a detection blocking component (125), wherein the detection blocking component (125) is connected to a side of the conveying mechanism (110), and the detection blocking component (125) is used to block the sagger (20) on the detection area (111).
9. The scraper detection device according to claim 8, characterized in that: The detection and blocking assembly (125) comprises two detection and blocking cylinders (1251) arranged opposite to each other. The two detection and blocking cylinders (1251) are respectively installed on two side edges of the conveying mechanism (110), and the power output ends of the two detection and blocking cylinders (1251) are used to block the sagger (20).
10. A waste material recovery system, characterized in that: The scraper device (100) comprises the scraper device (100) as claimed in any one of claims 1 to 9, and the residual material recovery system (10) further comprises a bowl inverting device (200), a weighing device (300) and a steerable conveying device (400), wherein the scraper device (100), the bowl inverting device (200), the weighing device (300) and the steerable conveying device (400) are arranged in sequence.
