PCB (Printed Circuit Board) detection electric testing machine
By using the combination of clamping mechanism and rotating mechanism in the PCB board detection and testing machine, the electromagnetic telescopic component and servo motor can be used to achieve clamping and rotating the PCB board, which solves the problem of slow detection speed, improves detection efficiency and adapts Conveyor belts of different heights.
Patent Information
- Application Number
- CN202323580292.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-27
AI Technical Summary
The existing PCB board detection and testing machine cannot effectively clamp the PCB board during the inspection process, resulting in a slow detection speed, unable to meet the needs of rapid detection, and reducing working efficiency.
Using the combination of clamping mechanism and rotating mechanism, the clamping and rotation of the PCB board is achieved through electromagnetic telescopic components and servo motors, eliminating the return process of the clamping plate, improving the detection speed, and adapting to different clamping mechanisms through cylinder adjustment High conveyor belt.
It realizes rapid detection of PCB boards, improves detection efficiency, reduces the burden on staff, and is suitable for transmission mechanisms of different heights.
Smart Images

Figure CN222167163U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric testers, in particular to an electric tester for detecting PCB boards. Background Art
[0002] In the PCB industry, the test results at two different time points are different due to the physical pressure and high voltage electric shock on the PCB board. After all, both states are tested by the tester, so it cannot be said that the tester missed the test. This can only be said to be a concept of leakage that exceeds the scope of the tester's capabilities. The leakage can only be reduced, but not eliminated. With the rapid development of science and technology, our demand for production efficiency has also increased. During the process of electrical testing, PCB boards need to be tested. The current equipment cannot guarantee high production efficiency, and it also brings a heavy workload to the staff.
[0003] In the prior art, for example, Chinese patent CN213210360U discloses "a fully automatic PCB board electrical testing machine", which includes a shell, a left shell and a right shell. The upper end of the left shell is provided with a feeding port, the lower end of the left shell is provided with a support foot, the inner side of the left shell is provided with a second motor, and the bottom end of the left shell is provided with a motor bracket; the left end of the shell is connected to the left shell, the top of the shell is provided with an upper controller, the lower end of the upper controller is connected to the upper detection module, the bottom end of the shell is provided with a lower controller, the upper end of the lower controller is provided with a lower detection module, the left end of the shell is provided with a rotating wheel bracket, and the middle of the shell is provided with a second manipulator system.
[0004] In the prior art, when the equipment detects the PCB board, the PCB board is moved to the detection assembly. After the detection is completed, the clamping mechanism is rotated to clamp the PCB board on the conveyor belt, and the PCB board is rotated to the detection assembly after clamping. In this way, the PCB board cannot be clamped during the detection, so that the detection speed of the PCB board is slow, which cannot meet the needs of rapid detection and reduces work efficiency. Utility Model Content
[0005] The utility model mainly provides a PCB board detection electric testing machine which meets the needs of rapid detection of PCB boards and improves the detection efficiency of PCB boards.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a PCB board detection electric test machine, comprising: a detection cabinet and a detection component, the upper end of the detection cabinet is provided with an auxiliary mechanism, the upper end of the auxiliary mechanism is provided with a clamping mechanism, the upper end of the detection cabinet is provided with a rotating mechanism, the clamping mechanism comprises a bottom plate, a block is fixedly installed on the upper end of the bottom plate, an electromagnetic telescopic component is fixedly installed on the upper end of the bottom plate and near the four corners, four groups of the electromagnetic telescopic components are fixedly installed at the extended ends, one end of the four groups of push plates is fixedly installed with a clamping plate, both ends of the block are provided with long grooves, two groups of the long grooves are fixedly installed with guide rods, the four groups of push plates are respectively arranged in the two groups of long grooves, and the four groups of push plates are respectively slidably arranged with the four groups of guide rods;
[0007] The rotating mechanism includes a fixed seat, a servo motor is fixedly installed inside the fixed seat, a limiting concave column is fixedly installed on the output end of the servo motor, a limiting circular ring plate is slidably installed on the outer wall of the limiting concave column, the upper end of the limiting concave column is fixed to the lower end of the bottom plate, and the lower end of the fixed seat is fixed to the upper end of the detection cabinet, wherein, under the cooperation of the clamping mechanism and the rotating mechanism, two groups of electromagnetic telescopic components are operated, and the protruding ends of the two groups of electromagnetic components respectively push the push plates fixed thereto to move, and the two groups of push plates slide on the two groups of guide rods. At the same time, the two groups of push plates drive the clamping plates fixed thereto to move, so that the two groups of clamping plates clamp the two sides of the PCB board, and then the servo motor is operated to rotate the servo motor. The output end of the servo motor drives the bottom plate to rotate through the limit column, and the bottom plate drives the block to rotate, and the block drives the two sets of push plates on both sides to move, so that the four sets of push plates respectively drive a set of fixed clamping plates to rotate, so that the two sets of clamping plates holding the PCB board move to the middle of the detection component, and the other two sets of clamping plates are exchanged with two of the clamping plates, and then the other two sets of electromagnetic telescopic components are operated, so that the other two sets of clamping plates can continue to clamp the PCB board, so as to achieve that the PCB board can continue to be clamped during the detection process, eliminate the return process of the two sets of clamping plates, improve the detection speed of the PCB board, meet the rapid detection of the PCB board, and improve the work efficiency.
[0008] Preferably, the auxiliary mechanism includes a circular ring disk and four groups of cylinders, a circular groove is opened at the upper end of the circular ring disk, wherein, when the four groups of cylinders are operated, the protruding ends of the four groups of cylinders will drive the base plate to move upward, and the protruding ends of the four groups of cylinders will drive the sliding circular ring plate fixed thereto to move upward, and the four groups of sliding circular ring plates will drive the connecting rods fixed thereto to move, so that the four groups of connecting rods drive the limiting circular ring plate to slide on the limiting concave column, and then the height of the base plate can be adjusted, so that the clamping mechanism can be conveniently used for conveying mechanisms of different heights. Secondly, when the base plate rotates, the base plate will drive the four groups of cylinders fixed thereto to move, and the four groups of cylinders will drive the four groups of cylinders to rotate through the four groups of circular plates respectively, so that the four groups of cylinders all rotate inside the circular groove, thereby stabilizing the base plate.
[0009] Preferably, a No. 1 storage seat is fixedly installed on the rear end of the detection cabinet, and a No. 2 storage seat is fixedly installed on the front end of the detection cabinet, and the lower end of the detection component is fixed to the upper end of the detection cabinet, wherein the No. 1 storage seat can support the PCB board that has passed the inspection, so that the staff can collect it conveniently, and the No. 2 storage seat can support the PCB board that is defective after the inspection, so that the staff can collect it conveniently.
[0010] Preferably, the protruding ends of the four groups of cylinders are slidably mounted with sliding circular ring plates, one ends of the four groups of sliding circular ring plates are welded with connecting rods, and the other ends of the four groups of connecting rods are fixed to the outer walls of the limiting circular ring plates, wherein the four groups of sliding circular ring plates can slide on the protruding ends of the four groups of cylinders respectively, and the four groups of sliding circular ring plates will respectively drive the connecting rods fixed thereto to move.
[0011] Preferably, a circular plate is fixedly installed at the lower end of the four groups of cylinders, a cylinder is fixedly installed at the lower end of the circular plate, and the lower end of the circular ring disk is fixed to the upper end of the detection cabinet, wherein the four groups of circular plates can respectively protect the bottom of the four groups of cylinders to prevent wear on the bottom of the cylinders.
[0012] Preferably, the four groups of cylinders are all slidably arranged with the circular grooves, and the protruding ends of the four groups of cylinders are all fixed with the lower end of the base plate, wherein the four groups of cylinders will rotate inside the circular grooves, and the four groups of cylinders will drive the base plate to move up and down.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, under the cooperation of the clamping mechanism and the rotating mechanism, two sets of electromagnetic telescopic components are operated, and the protruding ends of the two sets of electromagnetic components respectively push the push plates fixed thereto to move, and the two push plates slide on the two sets of guide rods. At the same time, the two push plates drive the clamping plates fixed thereto to move, so that the two clamping plates clamp the two sides of the PCB board, and then the servo motor is operated to rotate the servo motor 180°, and the output end of the servo motor drives the bottom plate to rotate through the limit column, the bottom plate drives the block to rotate, and the block drives the two sets of push plates on both sides to move, so that The four push plates respectively drive a fixed clamping plate to rotate, so that the two clamping plates holding the PCB are moved to the middle of the detection assembly, and the other two clamping plates are exchanged with the other two clamping plates, and then the other two electromagnetic telescopic assemblies are operated, so that the other two clamping plates can continue to clamp the PCB, thereby achieving the goal of continuing to clamp the PCB during the detection process, eliminating the return process of the two clamping plates, improving the detection speed of the PCB, meeting the rapid detection of the PCB, and improving the work efficiency.
[0015] 2. In the utility model, an auxiliary mechanism is set to operate four groups of cylinders. The extended ends of the four groups of cylinders will drive the bottom plate to move upward, and the extended ends of the four groups of cylinders will drive the sliding annular plates fixed thereto to move upward, and the four groups of sliding annular plates will drive the connecting rods fixed thereto to move, so that the four groups of connecting rods drive the limiting annular plates to slide on the limiting concave columns, thereby adjusting the height of the bottom plate, making it convenient for the clamping mechanism to be suitable for transmission mechanisms of different heights. Secondly, when the bottom plate rotates, the bottom plate will drive the four groups of cylinders fixed thereto to move, and the four groups of cylinders will drive the four groups of cylinders to rotate through the four groups of circular plates respectively, so that the four groups of cylinders all rotate inside the circular grooves, thereby stabilizing the bottom plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A structural schematic diagram of a PCB board detection electric testing machine is proposed for the utility model;
[0017] Figure 2 The utility model provides a structural schematic diagram of an auxiliary mechanism and a clamping mechanism of a PCB board detection electric test machine;
[0018] Figure 3 The utility model provides a structural schematic diagram of a clamping mechanism and a rotating mechanism of a PCB board detection electric test machine;
[0019] Figure 4 The utility model provides a structural schematic diagram of an auxiliary mechanism and a circular ring plate of a PCB board detection electric test machine.
[0020] Legend: 1. Detection cabinet; 2. Detection assembly; 3. Auxiliary mechanism; 31. Ring disk; 32. Cylinder; 33. Round plate; 34. Round groove; 35. Cylinder; 4. Clamping mechanism; 41. Bottom plate; 42. Block; 43. Electromagnetic telescopic assembly; 44. Push plate; 45. Clamping plate; 46. Long groove; 47. Guide rod; 5. Rotating mechanism; 50. Fixed seat; 51. Servo motor; 52. Limiting concave column; 53. Limiting ring plate; 54. Sliding ring plate; 55. Connecting rod; 6. Storage seat No. 1; 7. Storage seat No. 2. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0023] See also Figure 1 - Figure 4 The utility model provides a technical solution: a PCB board detection electric test machine, comprising: a detection cabinet 1 and a detection component 2, an auxiliary mechanism 3 is arranged at the upper end of the detection cabinet 1, a clamping mechanism 4 is arranged at the upper end of the auxiliary mechanism 3, a rotating mechanism 5 is arranged at the upper end of the detection cabinet 1, the clamping mechanism 4 comprises a bottom plate 41, a block 42 is fixedly installed at the upper end of the bottom plate 41, an electromagnetic telescopic component 43 is fixedly installed at the upper end of the bottom plate 41 and near the four corners, four groups of electromagnetic telescopic components 43 are fixedly installed at the extended ends of the four groups of electromagnetic telescopic components 43, a clamping plate 45 is fixedly installed at one end of the four groups of push plates 44, long grooves 46 are opened at both ends of the block 42, guide rods 47 are fixedly installed inside the two groups of long grooves 46, the four groups of push plates 44 are respectively arranged inside the two groups of long grooves 46, and the four groups of push plates 44 are respectively slidably arranged with the four groups of guide rods 47;
[0024] The rotating mechanism 5 includes a fixed seat 50, a servo motor 51 is fixedly installed inside the fixed seat 50, a limiting concave column 52 is fixedly installed on the output end of the servo motor 51, a limiting circular ring plate 53 is slidably installed on the outer wall of the limiting concave column 52, the upper end of the limiting concave column 52 is fixed to the lower end of the bottom plate 41, the lower end of the fixed seat 50 is fixed to the upper end of the detection cabinet 1, and the software in the detection component 2 is equipped with a Spark function;
[0025] With the cooperation of the clamping mechanism 4 and the rotating mechanism 5, two groups of electromagnetic telescopic components 43 are operated, and the protruding ends of the two groups of electromagnetic components respectively push the push plates 44 fixed thereto to move, and the two groups of push plates 44 slide on the two groups of guide rods 47. At the same time, the two groups of push plates 44 drive the clamping plates 45 fixed thereto to move, so that the two groups of clamping plates 45 clamp the two sides of the PCB board, and then operate the servo motor 51 to rotate the servo motor 51 by 180 degrees, and the output end of the servo motor 51 drives the bottom plate 41 to rotate through the limit column, and the bottom plate 41 drives the block 42 to rotate, and the block 42 will drive the two groups of push plates 44 on both sides to move, so that the four groups of push plates 44 respectively drive a group of fixed clamping plates 45 to rotate, so that the two groups of clamping plates 45 holding the PCB board move to the middle of the detection component 2, and the other two groups of clamping plates 45 are exchanged with two of the clamping plates 45, and then the other two groups of electromagnetic telescopic components 43 are operated, so that the other two groups of clamping plates 45 can continue to The PCB board is clamped, so that it can continue to be clamped during the PCB board detection process, eliminating the return process of the two sets of clamping plates 45, improving the detection speed of the PCB board, meeting the rapid detection of the PCB board, and improving the work efficiency. Secondly, the machine tests Spark and automatically places it in the Fail area alone; Spark collection is collected by the Spark detection / analysis processing circuit, and the collection timing is given by the microprocessor, and the result is transmitted to the PC test system software; and the ordinary insulation test is collected by the switch card decoding circuit, and the result is also transmitted to the PC test system software; the two tests are parallel, and the PC test system will summarize the SPARK results and the ordinary test results, and finally output the total test results, display and print. It does not affect the test efficiency; the main purpose of Spark only reporting single points is to reduce the number of times the Spark point is electrocuted and reduce the degree of damage to debris.
[0026] The network detected as spark will not participate in the one-to-one detection in the subsequent leakage test, so it will only be reported as a single point, and will not be reported in the form of [net]++[net]. By adding the Spark function to the device software, the spark current at the microsecond level can be captured and micro-shorts can be detected. For the Spark detected by the device, the test system will summarize the Spark results, and finally the printer will automatically print them.
[0027] like Figure 2 , Figure 3 and Figure 4As shown, the auxiliary mechanism 3 includes a circular ring disk 31 and four groups of cylinders 32. A circular groove 34 is provided at the upper end of the circular ring disk 31. When the four groups of cylinders 32 are operated, the extended ends of the four groups of cylinders 32 will drive the bottom plate 41 to move upward, and the extended ends of the four groups of cylinders 32 will drive the sliding circular ring plates 54 fixed thereto to move upward, and the four groups of sliding circular ring plates 54 will drive the connecting rods 55 fixed thereto to move, so that the four groups of connecting rods 55 drive the limiting circular ring plates 53 to slide on the limiting recessed columns 52, so that the height of the bottom plate 41 can be adjusted, so that the clamping mechanism 4 can be used for conveying mechanisms of different heights. Secondly, when the bottom plate 41 rotates, the bottom plate 41 will drive the four groups of cylinders 32 fixed thereto to move, and the four groups of cylinders 32 will drive the four groups of cylinders 35 to rotate through the four groups of circular plates 33 respectively, so that the four groups of cylinders 35 all rotate inside the circular groove 34, thereby stabilizing the bottom plate 41.
[0028] like Figure 1 As shown, a No. 1 storage seat 6 is fixedly installed at the rear end of the detection cabinet 1, and a No. 2 storage seat 7 is fixedly installed at the front end of the detection cabinet 1. The lower end of the detection component 2 is fixed to the upper end of the detection cabinet 1, wherein the No. 1 storage seat 6 can support the PCB board that has passed the inspection, so that the staff can collect it conveniently, and the No. 2 storage seat 7 can support the PCB board that is defective after the inspection, so that the staff can collect it conveniently.
[0029] like Figure 2 , Figure 3 and Figure 4 As shown, the protruding ends of the four groups of cylinders 32 are all slidably mounted with sliding annular plates 54, one end of the four groups of sliding annular plates 54 are welded with connecting rods 55, and the other ends of the four groups of connecting rods 55 are fixed to the outer wall of the limiting annular plate 53, wherein the four groups of sliding annular plates 54 can slide on the protruding ends of the four groups of cylinders 32 respectively, and the four groups of sliding annular plates 54 will respectively drive the connecting rods 55 fixed thereto to move.
[0030] like Figure 2 , Figure 3 and Figure 4 As shown, a circular plate 33 is fixedly installed at the lower end of each of the four groups of cylinders 32, a cylinder 35 is fixedly installed at the lower end of each of the circular plates 33, and the lower end of the annular disk 31 is fixed to the upper end of the detection cabinet 1, wherein the four groups of circular plates 33 can respectively protect the bottom of the four groups of cylinders 32 to prevent the bottom of the cylinder 32 from being worn.
[0031] like Figure 4 As shown, the four groups of cylinders 35 are all slidably arranged with the circular groove 34, and the protruding ends of the four groups of cylinders 32 are all fixed to the lower end of the bottom plate 41, wherein the four groups of cylinders 35 will rotate inside the circular groove 34, and the four groups of cylinders 32 will drive the bottom plate 41 to move up and down.
[0032] The use method and working principle of the device are as follows: First, the servo motor 51 is adjusted in advance to make it compatible with the coordination between the devices. Two sets of electromagnetic telescopic components 43 are operated first. The extended ends of the two sets of electromagnetic components respectively push the push plates 44 fixed thereto to move. The two push plates 44 slide on the two sets of guide rods 47. At the same time, the two push plates 44 drive the clamping plates 45 fixed thereto to move, so that the two clamping plates 45 clamp the two sides of the PCB board. Then, the servo motor 51 is operated to rotate the servo motor 51 by 180°. The output end of the servo motor 51 drives the bottom plate 41 to rotate through the limit column. The bottom plate 41 drives the block 42 to rotate, and the block 42 drives the two groups of push plates 44 on both sides to move, so that the four groups of push plates 44 respectively drive a group of fixed clamping plates 45 to rotate, so that the two groups of clamping plates 45 holding the PCB board move to the middle of the detection component 2, and the other two groups of clamping plates 45 are exchanged with the other two groups of clamping plates 45, and then the other two groups of electromagnetic telescopic components 43 are operated, so that the other two groups of clamping plates 45 can continue to clamp the PCB board, and then the four groups of cylinders 32 are operated, and the extended ends of the four groups of cylinders 32 will drive the bottom plate 41 to move upward, and the extension ... The four groups of sliding circular plates 54 can drive the sliding circular plates 54 fixed thereto to move upward, and the four groups of sliding circular plates 54 can drive the connecting rods 55 fixed thereto to move, so that the four groups of connecting rods 55 can drive the limiting circular plates 53 to slide on the limiting concave columns 52, thereby being able to adjust the height of the bottom plate 41, so that the clamping mechanism 4 can be used for conveying mechanisms of different heights. Secondly, when the bottom plate 41 rotates, the bottom plate 41 can drive the four groups of cylinders 32 fixed thereto to move, and the four groups of cylinders 32 can drive the four groups of cylinders 35 to rotate through the four groups of circular plates 33, so that the four groups of cylinders 35 can rotate inside the circular groove 34, so that the bottom plate 41 can be adjusted to a certain height. Plate 41 has a stabilizing effect. Finally, after the PCB board is inspected by the inspection component 2, the intact PCB board will move its clamping mechanism 4 to the No. 1 storage seat 6 through the rotation of the servo motor 51, so that the inspected PCB board can be placed above the No. 1 storage seat 6, and the PCB board on the clamping mechanism 4 can be placed on the No. 1 storage seat 6 through the four groups of cylinders 32 in the auxiliary mechanism 3. When a damaged PCB board appears, the servo motor 51 will drive the clamping mechanism 4 to move above the No. 2 storage seat 7, and the PCB board on the clamping mechanism 4 can be placed on the No. 2 storage seat 7 through the four groups of cylinders 32 in the auxiliary mechanism 3.
[0033] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A PCB board detection electric test machine, characterized in that: include: A detection cabinet (1) and a detection assembly (2), wherein an auxiliary mechanism (3) is arranged at the upper end of the detection cabinet (1), a clamping mechanism (4) is arranged at the upper end of the auxiliary mechanism (3), a rotating mechanism (5) is arranged at the upper end of the detection cabinet (1), the clamping mechanism (4) comprises a bottom plate (41), a block (42) is fixedly mounted at the upper end of the bottom plate (41), and electromagnetic telescopic assemblies (43) are fixedly mounted at the upper end of the bottom plate (41) and near the four corners, and the four groups The extended ends of the electromagnetic telescopic components (43) are all fixedly mounted with push plates (44), one end of the four groups of push plates (44) is fixedly mounted with a clamping plate (45), both ends of the block (42) are provided with long grooves (46), the interiors of the two groups of long grooves (46) are fixedly mounted with guide rods (47), the four groups of push plates (44) are respectively arranged inside the two groups of long grooves (46), and the four groups of push plates (44) are respectively slidably arranged with the four groups of guide rods (47); The rotating mechanism (5) comprises a fixed seat (50), a servo motor (51) is fixedly mounted inside the fixed seat (50), a limiting concave column (52) is fixedly mounted on the output end of the servo motor (51), a limiting circular ring plate (53) is slidably mounted on the outer wall of the limiting concave column (52), the upper end of the limiting concave column (52) is fixed to the lower end of the bottom plate (41), and the lower end of the fixed seat (50) is fixed to the upper end of the detection cabinet (1).
2. The PCB board detection electric testing machine according to claim 1, characterized in that: The auxiliary mechanism (3) comprises a circular ring disk (31) and four groups of cylinders (32). A circular groove (34) is formed at the upper end of the circular ring disk (31).
3. The PCB board detection electric testing machine according to claim 1, characterized in that: A first storage seat (6) is fixedly mounted on the rear end of the detection cabinet (1), a second storage seat (7) is fixedly mounted on the front end of the detection cabinet (1), and the lower end of the detection assembly (2) is fixed to the upper end of the detection cabinet (1).
4. The PCB board detection electric testing machine according to claim 2, characterized in that: The extended ends of the four groups of cylinders (32) are all slidably mounted with sliding annular plates (54), one end of the four groups of sliding annular plates (54) is welded with connecting rods (55), and the other ends of the four groups of connecting rods (55) are fixed to the outer side wall of the limiting annular plate (53).
5. The PCB board detection electric testing machine according to claim 2, characterized in that: A circular plate (33) is fixedly mounted on the lower end of each of the four groups of cylinders (32), a cylinder (35) is fixedly mounted on the lower end of each of the circular plates (33), and the lower end of the circular ring disk (31) is fixed to the upper end of the detection cabinet (1).
6. The PCB board detection electric testing machine according to claim 5, characterized in that: The four groups of cylinders (35) are all slidably arranged with the circular grooves (34), and the extended ends of the four groups of cylinders (32) are all fixed with the lower end of the bottom plate (41).
