Assembly equipment for manufacturing two-way button switch

By designing automated assembly equipment, using straight and turntable structures to connect the base, main body and fixed bracket of the dual-way push button switch, and ensuring the installation quality through the conveyor belt and detection mechanism, the inefficient assembly efficiency of the dual-way push button switch components in the prior art and The problem of high cost has achieved an efficient and stable production process.

CN222168194UActive Publication Date: 2024-12-13CIXI CITY MINGHE XINGHUA ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202420745118.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-13
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

There are many existing dual-channel push-button switch components, which is inconvenient to assemble, resulting in low assembly efficiency and high cost.

Method used

An automated assembly equipment including a base mounting device, a main mounting device and a fixed bracket mounting device is designed. It adopts a linear structure and a turntable structure, connects various components through a conveyor belt, and is equipped with a testing mechanism to ensure the installation quality.

Benefits of technology

It improves the assembly efficiency and product quality of the dual-channel push-button switch, reduces production costs, simplifies the process flow, and ensures the stability and reliability of the product.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222168194U_ABST
Patent Text Reader

Abstract

The utility model provides an assembly device for manufacturing a two-way button switch, which belongs to the technical field of button switches, and comprises a first rack, a second rack, a base mounting device, a main body mounting device and a fixed support mounting device, the base mounting device and the main body mounting device are positioned above the first rack, and the fixed support mounting device is positioned above the second rack. The base mounting device is fixedly connected with the first rack, the fixing support mounting device is located above the second rack and fixedly connected with the second rack, the base mounting device is of a linear structure and used for mounting a base of the two-way button switch, the body mounting device is of a rotary disc structure and used for mounting a body of the two-way switch, and the fixing support mounting device is of a rotary disc and linear structure. The fixing bracket is used for mounting the two-way switch; the base mounting device and the body mounting device are fixedly connected through the conveying device. The body mounting device and the fixing support mounting device are fixedly connected through the conveying device. According to the utility model, the two-way button switch can be automatically assembled, and the labor cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of push button switches, and in particular relates to an assembly device for manufacturing a dual-way push button switch. Background Art

[0002] A two-way push button switch is an electrical switch designed to control at least two independent circuits or loads. This type of switch usually contains two independent contact systems, each of which can work as a normally open (NO) or normally closed (NC) contact. When the button is operated, the state of the two circuits can be switched separately or simultaneously; specifically, a two-way push button switch may refer to two buttons in a switch device, each button corresponds to a circuit channel, and pressing the button can control the on and off of the corresponding circuit. It can also be understood that a switch has two independent operating parts that can control two different electrical devices respectively; in practical applications, two-way push button switches are often used in situations where two electrical components or two different functions need to be controlled simultaneously, such as industrial automation control systems, elevator controls, multi-light source lighting systems, etc. In addition, sometimes "two-way switch" is also used to refer to a function similar to a double-control switch, that is, there are two buttons on a switch panel, and by cooperating with another switch of the same type, the same lamp or other electrical appliance can be controlled to turn on and off at two different locations.

[0003] However, in the prior art, the two-way push button switch has many components and is inconvenient to assemble. Utility Model Content

[0004] In view of this, the utility model provides an assembly device for manufacturing a two-way push button switch, which can automatically assemble the two-way push button switch and reduce labor costs.

[0005] The utility model is achieved in this way:

[0006] The utility model provides an assembly device for manufacturing a two-way push button switch, wherein the device comprises a first frame, a second frame, a base mounting device, a main body mounting device, and a fixed bracket mounting device, wherein the base mounting device and the main body mounting device are located above the first frame and are fixedly connected to the first frame, the fixed bracket mounting device is located above the second frame and is fixedly connected to the second frame, the base mounting device is a linear structure for mounting a base of the two-way push button switch, the main body mounting device is a turntable structure for mounting a main body of the two-way push button switch, and the fixed bracket mounting device is a turntable and linear structure for mounting a fixed bracket of the two-way push button switch; the base mounting device and the main body mounting device, and the main body mounting device and the fixed bracket mounting device are fixedly connected through a conveying device.

[0007] On the basis of the above technical solution, the assembly equipment for manufacturing a dual-way push button switch of the utility model can also be improved as follows:

[0008] Among them, the base mounting device includes a base mounting mechanism, two static terminal mounting mechanisms, and two moving terminal mounting mechanisms. The base mounting mechanism is located at the top of the base mounting device and is used to install the base. The static terminal mounting mechanism is located at the top position of both ends of the base mounting device and is used to install the static terminals of the two-way push button switch. The moving terminal mounting mechanism is located below the static terminal mounting mechanism and is used to install the moving terminals of the two-way push button switch.

[0009] Furthermore, the main body mounting device includes, in clockwise order, a main body mounting mechanism, a lower gear mounting mechanism, an upper gear mounting mechanism, a first detection mechanism, a downward pressure spring mounting mechanism, a pressure plate mounting mechanism, a second detection mechanism and a riveting mechanism, the main body mounting mechanism is used to install the main body of the two-way push button switch, the lower gear mounting mechanism is used to install the lower gear of the two-way push button switch, and the upper gear mounting mechanism is used to install the upper gear of the two-way push button switch. The first detection mechanism is used to detect whether the installation of the main body mounting mechanism, the lower gear mounting mechanism, and the upper gear mounting mechanism is qualified, the downward pressure spring mounting mechanism and the pressure plate mounting mechanism are respectively used to install the downward pressure spring and the pressure plate of the two-way push button switch, the second detection mechanism is used to detect whether the installation of the downward pressure spring mounting mechanism and the pressure plate mounting mechanism is qualified, and the riveting mechanism is used to rivet the base installed by the base mounting device and the main body installed by the main body mounting device.

[0010] Furthermore, the fixed bracket installation device includes a switch fixed bracket installation mechanism, a button installation mechanism, an LED lamp installation mechanism, a first riveting mechanism, a spring installation mechanism, a third detection mechanism, and a finished product discharging mechanism in clockwise order. The switch fixed bracket installation mechanism, the button installation mechanism, and the LED lamp installation mechanism are used to install the fixed bracket, button and LED lamp of the two-way switch. The first riveting mechanism is used to rivet the fixed bracket and the button together, the spring installation mechanism is used to install the spring, the third detection mechanism is used to detect whether the spring is firmly installed, and the finished product discharging mechanism is used to output the finished product of the two-way push button switch.

[0011] Furthermore, the third detection mechanism and the finished product discharging mechanism are distributed in a straight line.

[0012] Furthermore, the base mounting device and the main body mounting device, and the main body mounting device and the fixed bracket mounting device are fixedly connected via a conveyor belt.

[0013] Furthermore, the spring installation mechanism includes a spring installation component and a spring riveting component, the spring installation component is used to place the spring on the two-way push button switch, and the spring riveting component is used to rivet the spring to the two-way push button switch.

[0014] This utility model mainly relates to an assembly device for manufacturing a dual-way push button switch. Its beneficial effects are mainly reflected in the following aspects:

[0015] Reasonable structural design: The equipment adopts a linear structure and a turntable structure, which is easy to install and operate. At the same time, the various components are fixedly connected through a conveying device, which improves the stability and working efficiency of the equipment;

[0016] Complete functions: The base mounting device, the main body mounting device and the fixed bracket mounting device each have different functions, and are used to install the base, the main body and the fixed bracket respectively, ensuring the stability and reliability of the two-way push button switch;

[0017] Perfect detection system: The equipment is equipped with a third detection mechanism and a finished product discharging mechanism, which are used to detect whether the spring is firmly installed and output the finished double-way push button switch. This helps to ensure product quality and production efficiency;

[0018] Simplified process flow: Connecting various components through conveyor belts simplifies the assembly process and improves the working efficiency of the equipment;

[0019] Reduce production costs: The structural design of the equipment makes the installation and disassembly of each component more convenient, reducing production costs;

[0020] Improve product quality: The equipment uses an advanced detection system to help ensure the quality of dual-way push button switches and improve user satisfaction.

[0021] In short, the assembly equipment of this utility model has a reasonable structure, complete functions, and a simplified process flow, and can effectively improve the production efficiency and product quality of dual-way push button switches, and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments of the utility model will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 A schematic diagram of an assembly device for manufacturing a two-way push button switch;

[0024] Figure 2 for Figure 1 A magnified view of part A;

[0025] Figure 3 for Figure 1 A magnified view of part B;

[0026] Figure 4 for Figure 1 Enlarged view of part C;

[0027] Figure 5 is a schematic diagram of a two-way push button switch;

[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0029] 11. First frame; 12. Second frame; 2. Base mounting device; 21. Base mounting mechanism; 22. Static terminal mounting mechanism; 23. Moving terminal mounting mechanism; 3. Main body mounting device; 31. Main body mounting mechanism; 32. Lower gear mounting mechanism; 33. Upper gear mounting mechanism; 34. First detection mechanism; 35. Down-pressure spring mounting mechanism; 36. Pressure plate mounting mechanism; 37. Second detection mechanism; 38. Riveting mechanism; 4. Fixed bracket mounting device; 41. Switch fixed bracket mounting mechanism; 42. Button mounting mechanism; 43. LED lamp mounting mechanism; 44. First riveting mechanism; 45. Spring mounting mechanism; 46. Third detection mechanism; 47. Finished product discharging mechanism. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the implementation mode of the present invention clearer, the technical solution in the implementation mode of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the implementation mode of the present invention. Example

[0031] like Figure 1-Figure 5 As shown, it is a first embodiment of an assembly device for manufacturing a two-way push button switch provided by the utility model. In this embodiment, it includes a first frame 11, a second frame 12, a base mounting device 2, a main body mounting device 3, and a fixed bracket mounting device 4. The base mounting device 2 and the main body mounting device 3 are located above the first frame 11 and are fixedly connected to the first frame 11. The fixed bracket mounting device 4 is located above the second frame 12 and is fixedly connected to the second frame 12. The base mounting device 2 is a linear structure for mounting a base of the two-way push button switch. The main body mounting device 3 is a turntable structure for mounting a main body of the two-way push button switch. The fixed bracket mounting device 4 is a turntable and linear structure for mounting a fixed bracket of the two-way push button switch. The base mounting device 2 and the main body mounting device 3, and the main body mounting device 3 and the fixed bracket mounting device 4 are fixedly connected by a conveying device.

[0032] Among them, in the above technical scheme, the base mounting device 2 includes a base mounting mechanism 21, two static terminal mounting mechanisms 22, and two moving terminal mounting mechanisms 23. The base mounting mechanism 21 is located at the top of the base mounting device 2 and is used to install the base. The static terminal mounting mechanism 22 is located at the top position of the two ends of the base mounting device 2 and is used to install the static terminals of the two-way push button switch. The moving terminal mounting mechanism 23 is located below the static terminal mounting mechanism 22 and is used to install the moving terminals of the two-way push button switch.

[0033] Further, in the above technical scheme, the main body installation device 3 includes a main body installation mechanism 31, a lower gear installation mechanism 32, an upper gear installation mechanism 33, a first detection mechanism 34, a downward pressure spring installation mechanism 35, a pressure plate installation mechanism 36, a second detection mechanism 37 and a riveting mechanism 38 in clockwise order. The main body installation mechanism 31 is used to install the main body of the two-way push button switch, the lower gear installation mechanism 32 is used to install the lower gear of the two-way push button switch, and the upper gear installation mechanism 33 is used to install the upper gear of the two-way push button switch. The first detection mechanism 34 is used to detect whether the installation of the main body installation mechanism 31, the lower gear installation mechanism 32, and the upper gear installation mechanism 33 is qualified, the downward pressure spring installation mechanism 35 and the pressure plate installation mechanism 36 are respectively used to install the downward pressure spring and the pressure plate of the two-way push button switch, the second detection mechanism 37 is used to detect whether the installation of the downward pressure spring installation mechanism 35 and the pressure plate installation mechanism 36 is qualified, and the riveting mechanism 38 is used to rivet the base installed by the base installation device 2 and the main body installed by the main body installation device 3.

[0034] Furthermore, in the above technical scheme, the fixed bracket installation device 4 includes a switch fixed bracket installation mechanism 41, a button installation mechanism 42, an LED lamp installation mechanism 43, a first riveting mechanism 44, a spring installation mechanism 45, a third detection mechanism 46, and a finished product discharging mechanism 47 in clockwise order. The switch fixed bracket installation mechanism 41, the button installation mechanism 42, and the LED lamp installation mechanism 43 are used to install the fixed bracket, square button and LED lamp of the two-way switch. The first riveting mechanism 44 is used to rivet the fixed bracket and the square button together. The spring installation mechanism 45 is used to install the spring. The third detection mechanism 46 is used to detect whether the spring is firmly installed. The finished product discharging mechanism 47 is used to output the finished product of the two-way push button switch.

[0035] Furthermore, in the above technical solution, the third detection mechanism 46 and the finished product discharging mechanism 47 are distributed in a straight line.

[0036] Furthermore, in the above technical solution, the base mounting device 2 and the main body mounting device 3, and the main body mounting device 3 and the fixed bracket mounting device 4 are fixedly connected via a conveyor belt.

[0037] Furthermore, in the above technical solution, the spring installation mechanism 45 includes a spring installation component and a spring riveting component, the spring installation component is used to place the spring on the two-way push button switch, and the spring riveting component is used to rivet the spring to the two-way push button switch. Example

[0038] like Figure 1-Figure 5 As shown, it is a first embodiment of an assembly device for manufacturing a two-way push button switch provided by the utility model. In this embodiment, it includes a first frame 11, a second frame 12, a base mounting device 2, a main body mounting device 3, and a fixed bracket mounting device 4. The base mounting device 2 and the main body mounting device 3 are located above the first frame 11 and are fixedly connected to the first frame 11. The fixed bracket mounting device 4 is located above the second frame 12 and is fixedly connected to the second frame 12. The base mounting device 2 is a linear structure for mounting a base of the two-way push button switch. The main body mounting device 3 is a turntable structure for mounting a main body of the two-way push button switch. The fixed bracket mounting device 4 is a turntable and linear structure for mounting a fixed bracket of the two-way push button switch. The base mounting device 2 and the main body mounting device 3, and the main body mounting device 3 and the fixed bracket mounting device 4 are fixedly connected by a conveying device.

[0039] Among them, in the above technical scheme, the base mounting device 2 includes a base mounting mechanism 21, two static terminal mounting mechanisms 22, and two moving terminal mounting mechanisms 23. The base mounting mechanism 21 is located at the top of the base mounting device 2 and is used to install the base. The static terminal mounting mechanism 22 is located at the top position of the two ends of the base mounting device 2 and is used to install the static terminals of the two-way push button switch. The moving terminal mounting mechanism 23 is located below the static terminal mounting mechanism 22 and is used to install the moving terminals of the two-way push button switch.

[0040] Further, in the above technical scheme, the main body installation device 3 includes a main body installation mechanism 31, a lower gear installation mechanism 32, an upper gear installation mechanism 33, a first detection mechanism 34, a downward pressure spring installation mechanism 35, a pressure plate installation mechanism 36, a second detection mechanism 37 and a riveting mechanism 38 in clockwise order. The main body installation mechanism 31 is used to install the main body of the two-way push button switch, the lower gear installation mechanism 32 is used to install the lower gear of the two-way push button switch, and the upper gear installation mechanism 33 is used to install the upper gear of the two-way push button switch. The first detection mechanism 34 is used to detect whether the installation of the main body installation mechanism 31, the lower gear installation mechanism 32, and the upper gear installation mechanism 33 is qualified, the downward pressure spring installation mechanism 35 and the pressure plate installation mechanism 36 are respectively used to install the downward pressure spring and the pressure plate of the two-way push button switch, the second detection mechanism 37 is used to detect whether the installation of the downward pressure spring installation mechanism 35 and the pressure plate installation mechanism 36 is qualified, and the riveting mechanism 38 is used to rivet the base installed by the base installation device 2 and the main body installed by the main body installation device 3.

[0041] Furthermore, in the above technical scheme, the fixed bracket installation device 4 includes a switch fixed bracket installation mechanism 41, a button installation mechanism 42, an LED lamp installation mechanism 43, a first riveting mechanism 44, a spring installation mechanism 45, a third detection mechanism 46, and a finished product discharging mechanism 47 in clockwise order. The switch fixed bracket installation mechanism 41, the button installation mechanism 42, and the LED lamp installation mechanism 43 are used to install the fixed bracket, round button and LED lamp of the two-way switch. The first riveting mechanism 44 is used to rivet the fixed bracket and the round button together. The spring installation mechanism 45 is used to install the spring. The third detection mechanism 46 is used to detect whether the spring is firmly installed. The finished product discharging mechanism 47 is used to output the finished product of the two-way button switch.

[0042] Furthermore, in the above technical solution, the third detection mechanism 46 and the finished product discharging mechanism 47 are distributed in a straight line.

[0043] Furthermore, in the above technical solution, the base mounting device 2 and the main body mounting device 3, and the main body mounting device 3 and the fixed bracket mounting device 4 are fixedly connected via a conveyor belt.

[0044] Furthermore, in the above technical solution, the spring installation mechanism 45 includes a spring installation component and a spring riveting component, the spring installation component is used to place the spring on the two-way push button switch, and the spring riveting component is used to rivet the spring to the two-way push button switch.

[0045] Specifically, the principle of the utility model is: the principle of the utility model is to install various parts (base, main body, fixed bracket, etc.) of the two-way push button switch on different racks respectively, and fix them together through a conveying device. The base mounting device and the main body mounting device are respectively installed above the first rack, and the fixed bracket mounting device is installed above the second rack, and the base mounting device, the main body mounting device and the fixed bracket mounting device are fixedly connected through a conveyor belt between the base mounting device, the main body mounting device and the fixed bracket mounting device.

[0046] The base installation device includes a base installation mechanism, two static terminal installation mechanisms, and two moving terminal installation mechanisms, which are used to install the base, static terminals, and moving terminals of the dual-way push button switch. The main body installation device includes a main body installation mechanism, a lower gear installation mechanism, an upper gear installation mechanism, a first detection mechanism, a downward pressure spring installation mechanism, a pressure plate installation mechanism, a second detection mechanism, and a riveting mechanism, which are used to install the main body, lower gear, upper gear, main body installation mechanism, downward pressure spring, pressure plate, second detection mechanism, and riveting mechanism of the dual-way push button switch.

[0047] The fixed bracket installation device includes a switch fixed bracket installation mechanism, a button installation mechanism, an LED lamp installation mechanism, a first riveting mechanism, a spring installation mechanism, a third detection mechanism, and a finished product discharging mechanism, which are used to install the fixed bracket, button and LED light of the two-way switch, rivet the fixed bracket and button together, install the spring, detect whether the spring is installed firmly, and output the finished two-way button switch.

[0048] In addition, the utility model also includes a third detection mechanism and a finished product discharging mechanism, which are distributed in a straight line, and can more effectively detect whether the spring is installed firmly and ensure the smooth output of the finished two-way push button switch.

Claims

1. An assembly device for manufacturing a two-way push button switch, characterized in that: The invention comprises a first frame (11), a second frame (12), a base mounting device (2), a main body mounting device (3), and a fixed bracket mounting device (4); the base mounting device (2) and the main body mounting device (3) are located above the first frame (11) and are fixedly connected to the first frame (11); the fixed bracket mounting device (4) is located above the second frame (12) and is fixedly connected to the second frame (12); the base mounting device (2) is a linear structure for mounting a base of a two-way push button switch; the main body mounting device (3) is a turntable structure for mounting a main body of the two-way push button switch; the fixed bracket mounting device (4) is a turntable and linear structure for mounting a fixed bracket of the two-way push button switch; the base mounting device (2) and the main body mounting device (3), and the main body mounting device (3) and the fixed bracket mounting device (4) are fixedly connected via a conveying device.

2. The assembly equipment for manufacturing a dual-way push button switch according to claim 1, characterized in that: The base mounting device (2) comprises a base mounting mechanism (21), two static terminal mounting mechanisms (22), and two movable terminal mounting mechanisms (23); the base mounting mechanism (21) is located at the top of the base mounting device (2) and is used to mount the base; the static terminal mounting mechanism (22) is located at the top of both ends of the base mounting device (2) and is used to mount the static terminals of the two-way push button switch; the movable terminal mounting mechanism (23) is located below the static terminal mounting mechanism (22) and is used to mount the movable terminals of the two-way push button switch.

3. The assembly equipment for manufacturing a dual-way push button switch according to claim 2, characterized in that: The main body installation device (3) comprises, in clockwise order, a main body installation mechanism (31), a lower gear installation mechanism (32), an upper gear installation mechanism (33), a first detection mechanism (34), a lower pressure spring installation mechanism (35), a pressure plate installation mechanism (36), a second detection mechanism (37) and a riveting mechanism (38); the main body installation mechanism (31) is used to install the main body of the two-way push button switch; the lower gear installation mechanism (32) is used to install the lower gear of the two-way push button switch; the upper gear installation mechanism (33) is used to install the upper gear of the two-way push button switch; the first detection mechanism (34) is used to install the lower gear of the two-way push button switch; 4) is used to detect whether the installation of the main body installation mechanism (31), the lower gear installation mechanism (32), and the upper gear installation mechanism (33) is qualified; the downward pressure spring installation mechanism (35) and the pressure plate installation mechanism (36) are respectively used to install the downward pressure spring and the pressure plate of the double-way push button switch; the second detection mechanism (37) is used to detect whether the installation of the downward pressure spring installation mechanism (35) and the pressure plate installation mechanism (36) is qualified; the riveting mechanism (38) is used to rivet the base installed by the base installation device (2) and the main body installed by the main body installation device (3).

4. The assembly equipment for manufacturing a dual-way push button switch according to claim 3, characterized in that: The fixed bracket installation device (4) comprises, in clockwise order, a switch fixed bracket installation mechanism (41), a button installation mechanism (42), an LED lamp installation mechanism (43), a first riveting mechanism (44), a spring installation mechanism (45), a third detection mechanism (46), and a finished product discharging mechanism (47); the switch fixed bracket installation mechanism (41), the button installation mechanism (42), and the LED lamp installation mechanism (43) are used to install the fixed bracket, the button, and the LED lamp of the two-way switch; the first riveting mechanism (44) is used to rivet the fixed bracket and the button together; the spring installation mechanism (45) is used to install the spring; the third detection mechanism (46) is used to detect whether the spring is firmly installed; and the finished product discharging mechanism (47) is used to output the finished product of the two-way push button switch.

5. The assembly equipment for manufacturing a dual-way push button switch according to claim 4, characterized in that: The third detection mechanism (46) and the finished product discharging mechanism (47) are distributed in a straight line.

6. The assembly equipment for manufacturing a dual-way push button switch according to claim 5, characterized in that: The base mounting device (2) and the main body mounting device (3), and the main body mounting device (3) and the fixed bracket mounting device (4) are fixedly connected via a conveyor belt.

7. The assembly equipment for manufacturing a dual-way push button switch according to claim 6, characterized in that: The spring installation mechanism (45) comprises a spring installation component and a spring riveting component, wherein the spring installation component is used to place the spring on the two-way push button switch, and the spring riveting component is used to rivet the spring and the two-way push button switch.