Integrated energy storage terminal

Through the integrated energy storage terminal design, combined with the flat bending structure of the cylinder and the crown spring anti-retreatment step, the connection instability caused by the high manufacturing cost and temperature rise of the existing energy storage connector terminals is solved, and the connection is instability caused by the high manufacturing cost and temperature rise of the existing energy storage connector terminals is achieved. High stability and safety reduce the risk of electrical performance failure.

CN222168747UActive Publication Date: 2024-12-13DONGGUAN LIYANG MOTOR CO LTD
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Patent Information

Application Number
CN202420660496.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-13
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The manufacturing cost of existing energy storage connector terminals is high, and the connection is unstable due to the temperature rise of the contact point between the plug and crimp terminals, which poses a risk of failure.

Method used

The integrated energy storage terminal design is adopted, including the plug section and the crimp section. The plug section is equipped with a crown spring. Through the middle section flat bending structure and round rolling process of the cylinder, the structural stability is ensured and the connection is carried out. The inner wall of the insert section is equipped with crown spring anti-retreatment steps and limit steps to prevent the crown spring from falling out.

Benefits of technology

It reduces product costs, improves structural stability and safety, avoids the risk of failure caused by temperature rise, and improves electrical performance and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated energy storage terminal, which comprises a plug-in section and a crimping section, a crown spring is matched in the plug-in section, the plug-in section and the crimping section are two end parts of a cylindrical piece, and the middle part of the cylindrical piece is flattened and bent to form a flat bending structure. Compared with a split structure of an energy storage terminal in the prior art, the energy storage terminal of the utility model is integrally formed and is of an integrated structure. The integrated terminal can better guarantee the stability and safety after temperature rise, and prevents the failure caused by too high temperature in the use process.
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Description

Technical Field

[0001] The utility model relates to a connector, in particular to an energy storage connector. Background Art

[0002] The energy storage connector terminal is divided into a plug-in end 01 and a crimping end 02, and the two parts are crimped together through interference fit. Figure 1 As shown, firstly, the plug-in end and the pressing end stamping parts are riveted and fixed, and then the crown spring 03 is installed into the plug-in end, and finally the cover 04 is fixed to the plug-in end so that the crown spring cannot fall from the plug-in end.

[0003] Since the plug-in end and the crimp-on end are processed separately and then assembled into a finished product, the manufacturing cost of the product is high. Moreover, during use, the contact points of the plug-in end and the crimp-on end may deform due to temperature rise, resulting in an unstable connection between the two parts and a risk of failure. Utility Model Content

[0004] The technical problem solved by the utility model is that the energy storage connector terminal in the prior art has high manufacturing cost, and the contact points of the plug end and the crimp end are unstable after the temperature rises, which poses a risk of failure.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an integrated energy storage terminal, including a plug-in section and a crimping section, the plug-in section is equipped with a crown spring, the plug-in section and the crimping section are the two end parts of a cylindrical member, and the middle section of the cylindrical member is flattened and then bent to form a flat bent structure.

[0006] Compared with the split structure of the energy storage terminal in the prior art, the energy storage terminal of the utility model is integrally formed and has an integrated structure. The integrated terminal can better ensure stability and safety after temperature rise and prevent failure due to excessive temperature during use.

[0007] The cylindrical member is formed by rolling a plate. The plate includes a plug-in section forming part and a crimping section forming part at both ends, and a flat bending structure forming part in the middle section. Since the plug-in section diameter is smaller than the crimping section diameter, the width of the plug-in section forming part is smaller than the width of the crimping section forming part, and the flat bending structure forming part is in a trapezoidal shape. After the rolling process, the plug-in section and the crimping section are both in a straight cylindrical shape, while the middle section of the cylindrical member is in a conical shape, which is flattened and then bent to form a flat bending structure.

[0008] The inner wall of the plug section is provided with a crown spring anti-retraction step. The crown spring is formed by rolling the plate-like member into a circle with a notch. When installing, the crown spring is squeezed, the diameter becomes smaller, and the notch becomes smaller. After being installed into the plug section, the crown spring is reset, and its tail end abuts against the crown spring anti-retraction step, so that the crown spring cannot come out of the plug section.

[0009] The inner side wall of the plug section is provided with a limiting step opposite to the crown spring anti-retraction step. The crown spring is installed in the plug section, and its front end abuts against the limiting step and its rear end abuts against the crown spring anti-retraction step, so that the crown spring is stable in the plug section.

[0010] The utility model adopts an integrated rolling process design, which has a simple structure, is easy to process, improves production efficiency, and better reduces costs; the integrated terminal can better ensure the stability and safety of the structure after temperature rise, and prevent failure due to excessive temperature rise at the contact points of the connector and the crimping end during use; avoids the risk of product electrical performance failure and improves product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is further described below in conjunction with the accompanying drawings:

[0012] Figure 1 It is a schematic diagram of energy storage terminal assembly in the prior art;

[0013] Figure 2 A schematic diagram of rolling a plate 400 into a cylindrical member 40 and then forming an energy storage terminal of the utility model;

[0014] Figure 3 It is a cross-sectional view of the energy storage terminal of the utility model;

[0015] Figure 4 Schematic diagram of the crown spring 30 .

[0016] Explanation of symbols in the figure:

[0017] 01. The plug-in end of the energy storage terminal in the prior art; 02. The crimping end of the energy storage terminal in the prior art; 03. The crown spring of the energy storage terminal in the prior art; 04. The cover of the energy storage terminal in the prior art;

[0018] 10. Connecting section; 11. Crown spring anti-retraction step; 12. Limiting step;

[0019] 20. Crimping section;

[0020] 30. Crown spring; 31. Notch;

[0021] 40, cylindrical member; 400, plate; 401, connector section forming part; 402, crimping section forming part; 403, flat bending structure forming part;

[0022] 50. Flat bending structure. DETAILED DESCRIPTION

[0023] like Figure 2 , Figure 3An integrated energy storage terminal includes a plug-in section 10 and a crimping section 20. The plug-in section is equipped with a crown spring 30. The plug-in section and the crimping section are the two end parts of a cylindrical member 40. The middle section of the cylindrical member is flattened and then bent to form a flat bent structure 50.

[0024] refer to Figure 2 The cylindrical member 40 is formed by rolling a plate 400. The plate 400 includes a plug-in section forming part 401 and a crimping section forming part 402 at both ends, and a flat bending structure forming part 403 located in the middle section. The width of the plug-in section forming part is smaller than the width of the crimping section forming part, and the flat bending structure forming part 403 is in a trapezoidal shape. After the rolling process, the plug-in section 10 and the crimping section 20 are both straight cylinders, and the diameter of the plug-in section is smaller than the diameter of the crimping section. The middle section of the cylindrical member 40 is conical, which is flattened and then bent to form a flat bending structure 50.

[0025] like Figure 2 The inner side wall of the plug section 10 is provided with a crown spring anti-retraction step 11 and a limit step 12, and the crown spring anti-retraction step 11 and the limit step 12 are arranged opposite to each other. Figure 4 The crown spring 30 is formed by rolling the plate-shaped member, leaving a notch 31. During installation, the crown spring 30 is squeezed, the diameter becomes smaller, the notch 31 becomes smaller, and it is installed into the plug section 10, and its front end abuts against the limit step 12. The crown spring 30 is installed in place, and the crown spring is reset in the plug section 10, and the diameter is restored to the original size. The tail end of the crown spring abuts against the crown spring anti-retraction step 11, so that the crown spring 30 cannot go out of the plug section 10, and the crown spring is stable in the plug section.

[0026] The above contents are only preferred implementation modes of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation mode and application scope. The content of this specification should not be understood as limiting the present invention.

Claims

1. An integrated energy storage terminal, comprising a plug section (10) and a crimping section (20), wherein a crown spring (30) is provided in the plug section, characterized in that: The connecting section and the crimping section are two end portions of a tubular member (40), and the middle section of the tubular member is flattened and then bent to form a flat bent structure (50); The cylindrical member (40) is rolled into a round shape by a plate (400); The plate (400) comprises a plug-in section forming part (401) and a crimping section forming part (402) located at both ends, and a flat bending structure forming part (403) located in the middle section. The width of the plug-in section forming part is smaller than the width of the crimping section forming part, and the flat bending structure forming part (403) is in a trapezoidal shape.

2. An integrated energy storage terminal according to claim 1, characterized in that: The inner side wall of the connecting section (10) is provided with a crown spring anti-retraction step (11).

3. An integrated energy storage terminal as claimed in claim 2, characterized in that: The inner side wall of the plug section (10) is provided with a limiting step (12) opposite to the crown spring anti-retraction step (11).