Adjustable charging head
By using three-axial adjustment components in the charging head, the charging operation inconvenience and energy waste caused by the heavy weight of the new energy battery pack is solved, and multi-directional adjustment and efficient docking of the charging parts are realized, which improves charging efficiency.
Patent Information
- Application Number
- CN202420646123.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The heavy weight of existing new energy battery packs leads to the need to flip and rotate when charging, which is inconvenient to operate and causes waste of electricity and energy.
An adjustable charging head is designed, adopting a three-axial adjustment member, including the first axial, second axial and third axial adjustment end, and the multi-directional adjustment of the charging member is realized through the driving member and the controller to adapt to Different battery positions avoid flip and rotate operations.
Multi-directional adjustment of charging components is realized, the docking process between the battery pack and the charging equipment is simplified, the waste of power and energy is reduced, and the charging efficiency and convenience are improved.
Smart Images

Figure CN222168889U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy charging, in particular to an adjustable charging head. Background Art
[0002] With the full promotion of new energy electric vehicles, people found that there were certain problems with the endurance and charging of new energy electric vehicles in the early stage of new energy vehicle development. In response, new energy vehicle manufacturers have updated their battery technology.
[0003] At first, the range of the traditional lead-acid battery was updated from about 60 kilometers to 60 to 300 kilometers for lithium batteries. Later, the range of 60 to 300 kilometers for lithium batteries was updated to 300 to 500 kilometers for lithium iron phosphate batteries. What's more, the range of batteries of some car companies may even reach 1,000 kilometers in the future. Therefore, with the continuous improvement of battery life, people's mileage anxiety has been fully alleviated to a certain extent. With the optimization of charging technology, nowadays professional charging stations only take 15 minutes to half an hour to fully charge. Despite this, there is still a small group of new energy vehicle users who are in urgent need of faster charging methods.
[0004] Therefore, in order to pursue a more efficient way of replenishing energy, new energy vehicle companies have derived battery swap technology. The advantage of battery swap technology is that it perfectly solves the problem of charging time, and there is no need to worry about the problem of battery power storage weakening.
[0005] In existing new energy battery swap stations, due to the limited space inside the station, in order to improve the efficiency of battery swapping, it is necessary to stack the battery packs in multiple layers and then charge the battery packs on each layer at the same time. Therefore, it is necessary to set up a special flipping mechanism and rotating structure under the battery pack to adjust the position of the battery pack. When charging is required, the battery pack is flipped and rotated so that the charging end of the battery pack is aligned with the charging device to achieve charging. However, the weight of the existing battery pack can reach up to 700kg, so it is extremely inconvenient to adjust the battery pack so that the charging end of the battery pack is docked with the charging device, and it will cause a lot of waste of electric energy.
[0006] Therefore, it is very necessary to provide an adjustable charging head to solve the above technical problems. Utility Model Content
[0007] The utility model provides an adjustable charging head, which can solve the problem in the related art that when charging is needed, the battery pack is flipped and rotated to align the charging end of the battery pack with the charging device to achieve charging. However, the weight of the existing battery pack can reach up to 700kg, so it is extremely inconvenient to adjust the battery pack to make the charging end of the battery pack dock with the charging device, and it will cause a lot of waste of electric energy.
[0008] On the one hand, an embodiment of the utility model provides an adjustable charging head, including a support column, a charging component, a three-axial adjustment component, a driving component and a controller, wherein at least one charging component is provided and is arranged on one side of the support column at a preset distance, for charging each layer of batteries; the three-axial adjustment component includes a first axial adjustment end, a second axial adjustment end and a third axial adjustment end, the first axial adjustment end is slidably connected to the support column along a first preset direction; the second axial adjustment end is slidably connected to the first axial adjustment end along a second preset direction; the third axial adjustment end is slidably connected to the charging component along a third preset direction; the driving component is used to drive the first axial adjustment end, the second axial adjustment end and the third axial adjustment end; the controller is connected to the driving component by electrical signals for controlling the operation of the driving component.
[0009] Furthermore, at least one support column is provided, and each support column is provided with a plurality of first axial sliding keys.
[0010] Furthermore, the first axial adjustment end includes a first axial fixing block and a first axial sliding groove, the first axial fixing block is arranged corresponding to the support column; the first axial sliding groove is arranged on the first axial fixing block, and the first axial sliding groove is slidably connected to the first axial sliding key.
[0011] Furthermore, the driving component includes a first axial drive, one end of the first axial drive is fixedly connected to the first axial fixing block, and the other end of the first axial drive is fixedly connected to the support column.
[0012] Furthermore, the second axial adjustment end includes a second axial fixing block, a guide rail and a slider, the second axial fixing block is fixedly connected to the first axial fixing block; the guide rail is fixedly connected to the second axial fixing block; the slider is slidably connected to the guide rail, and the slider is fixedly connected to the third axial adjustment end.
[0013] Furthermore, the driving component includes a second axial drive, one end of the second axial drive is fixedly connected to the guide rail, and the other end of the second axial drive is fixedly connected to the slider.
[0014] Furthermore, the charging component includes a charging rack and a charging head, the charging rack is provided with a third axial slide groove; the charging head is fixedly connected to the charging rack.
[0015] Furthermore, the third axial adjustment end includes a third axial fixing block and a third axial sliding key, and the third axial fixing block is fixedly connected to the second axial adjustment end; the third axial sliding key is fixedly connected to the third axial fixing block and is slidably connected to the third axial sliding groove.
[0016] Furthermore, the driving component includes a third axial drive, one end of the third axial drive is fixedly connected to the charging rack, and the other end is fixedly connected to the third axial fixing block.
[0017] Furthermore, it also includes a pressing block and a spring, wherein at least one pair of pressing blocks are provided for pressing the battery; one end of the spring is connected to the pressing block, and the other end is fixedly connected to the charging stand.
[0018] The beneficial effects brought by the technical solution provided by the utility model include:
[0019] By utilizing the first axial adjustment end, the second axial adjustment end and the third axial adjustment end, each charging component can slide along the first preset direction, the second preset direction and the third preset direction, so that each charging component can be adjusted in multiple directions to adapt to the position of each layer of batteries, avoiding the problem of flipping and rotating each layer of batteries in the prior art, resulting in a large amount of waste of electric energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a schematic diagram of the overall structure of an adjustable charging head of the utility model;
[0022] Figure 2 It is a partially enlarged schematic diagram of an adjustable charging head of the utility model;
[0023] Figure 3 It is an enlarged schematic diagram of a three-axis adjustment component in an adjustable charging head of the utility model.
[0024] In the figure: 1. Support column; 2. Charging component; 3. First axial adjustment end; 4. Second axial adjustment end; 5. Third axial adjustment end; 6. First axial sliding key; 7. First axial fixing block; 8. First axial slide groove; 9. First axial drive; 10. Second axial fixing block; 11. Guide rail; 12. Slider; 13. Second axial drive; 14. Charging rack; 15. Third axial slide groove; 16. Charging head; 17. Third axial fixing block; 18. Third axial sliding key; 19. Third axial drive; 20. Pressure block; 21. Spring. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figures 1 to 3 As shown, an embodiment of the utility model provides an adjustable charging head, including a support column 1, a charging component 2, a three-axial adjustment component, a driving component and a controller, wherein at least one charging component 2 is provided and is arranged on one side of the support column 1 at a preset distance, for charging each layer of batteries; the three-axial adjustment component includes a first axial adjustment end 3, a second axial adjustment end 4 and a third axial adjustment end 5, the first axial adjustment end 3 is slidably connected to the support column 1 along a first preset direction; the second axial adjustment end 4 is slidably connected to the first axial adjustment end 3 along a second preset direction; the third axial adjustment end 5 is slidably connected to the charging component 2 along a third preset direction; the driving component is used to drive the first axial adjustment end 3, the second axial adjustment end 4 and the third axial adjustment end 5; the controller is connected to the driving component by electrical signals, for controlling the operation of the driving component.
[0027] In this embodiment, the support column 1 is used to support and fix the charging component 2. There is at least one charging component 2, which is arranged on one side of the support column 1 at a preset distance, and is used to charge the battery corresponding to each charging component 2. Since the battery packs produced by existing battery manufacturers are designed according to the specifications of each manufacturer, many battery models and specifications on the market are different. The position of the charging head on the support column 1 is usually fixed, so when charging the battery pack, it is necessary to move the battery pack accordingly through the components under the battery pack, so as to move the charging end of the battery pack to the charging head. However, the overall weight of the battery pack is often relatively large. According to the law of conservation of energy, it can be known that the work done in the process of moving the battery pack must be supplied by electrical energy. Therefore, this method is not energy-saving and is extremely inconvenient to operate. By sliding the first axial adjustment end 3 of the three-axial adjustment component with the support column 1 along the first preset direction; the second axial adjustment end 4 is slidingly connected with the first axial adjustment end 3 along the second preset direction; the third axial adjustment end 5 is slidingly connected with the charging component 2 along the third preset direction, the charging component 2 can be moved in all directions.
[0028] Among them, the first preset direction, the second preset direction and the third preset direction described in this embodiment are preferably the X-axis direction, the Y-axis direction and the Z-axis direction in the spatial rectangular coordinate system, thereby enabling the charging component 2 to operate in three dimensions.
[0029] In addition, according to actual usage, the first preset direction, the second preset direction and the third preset direction are set according to actual needs, which also falls within the protection scope of this application.
[0030] In some embodiments, at least one support column 1 is provided, and each support column 1 is provided with a plurality of first axial slide keys 6; the first axial adjustment end 3 includes a first axial fixing block 7 and a first axial slide groove 8, and the first axial fixing block 7 is arranged corresponding to the support column 1; the first axial slide groove 8 is arranged on the first axial fixing block 7, and the first axial slide groove 8 is slidably connected with the first axial slide key 6.
[0031] In this embodiment, two support columns 1 are provided, and a plurality of first axial sliding keys 6 are provided on the side of each support column 1. A first axial sliding groove 8 is provided on the first axial fixing block 7, and each first axial sliding groove 8 is slidingly connected with the first axial sliding key 6 according to actual usage requirements.
[0032] There is a case where the number of the first axial sliding grooves 8 is equal to the number of the first axial sliding keys 6. In this case, the first axial sliding grooves 8 correspond to the first axial sliding keys 6 one by one.
[0033] There is a situation where the number of the first axial sliding grooves 8 does not match the number of the first axial sliding keys 6. In actual use, it is sufficient to ensure that the first axial fixing block 7 operates stably.
[0034] In some embodiments, the driving component includes a first axial drive 9 , one end of the first axial drive 9 is fixedly connected to the first axial fixing block 7 , and the other end of the first axial drive 9 is fixedly connected to the support column 1 .
[0035] In this embodiment, the first axial drive 9 is configured as a linear motor to drive the first axial fixing block 7 and the support column 1 to move along the first preset direction.
[0036] It should be noted that, according to actual needs, the first axial drive 9 can be set to other motors, which also falls within the protection scope of this application.
[0037] In some embodiments, the second axial adjustment end 4 includes a second axial fixing block 10, a guide rail 11 and a slider 12, the second axial fixing block 10 is fixedly connected to the first axial fixing block 7; the guide rail 11 is fixedly connected to the second axial fixing block 10; the slider 12 is slidably connected to the guide rail 11, and the slider 12 is fixedly connected to the third axial adjustment end 5; the driving component includes a second axial drive 13, one end of the second axial drive 13 is fixedly connected to the guide rail 11, and the other end is fixedly connected to the slider 12.
[0038] In this embodiment, the slider 12 slides along the second preset direction on the guide rail 11, thereby moving the second axial adjustment end 4 and the first axial adjustment end 3 along the second preset direction. At the same time, the second axial drive 13 is set to a corresponding drive motor to realize the driving function, which belongs to the protection scope of this application and will not be described in detail here.
[0039] In some embodiments, the charging component 2 includes a charging frame 14 and a charging head 16, and the charging frame 14 is provided with a third axial slide groove 15; the charging head 16 is fixedly connected to the charging frame 14; the third axial adjustment end 5 includes a third axial fixing block 17 and a third axial sliding key 18, and the third axial fixing block 17 is fixedly connected to the second axial adjustment end 4; the third axial sliding key 18 is fixedly connected to the third axial fixing block 17 and is slidingly connected to the third axial slide groove 15; the driving component includes: a third axial drive 19, one end of the third axial drive 19 is fixedly connected to the charging frame 14, and the other end is fixedly connected to the third axial fixing block 17.
[0040] In this embodiment, a third axial slide groove 15 is provided on one side of the charging frame 14, and the third axial slide groove 15 is slidably connected with the third axial slide key 18, thereby realizing the movement of the third axial adjustment end 5 and the charging component 2 along the third preset direction. At the same time, the third axial drive 19 is set to a corresponding drive motor to realize the driving function, which belongs to the protection scope of this application and will not be described one by one here.
[0041] In some embodiments, a pressure block 20 and a spring 21 are also included. The pressure block 20 is provided with at least one pair for pressing the battery. One end of the spring 21 is connected to the pressure block 20 , and the other end is fixedly connected to the charging stand 14 .
[0042] In this embodiment, at least one pair of pressing blocks 20 is provided to press the battery, and a spring 21 is used to make the pressing of the pressing block 20 on the battery have a certain elasticity, thereby protecting the battery from damage.
[0043] The beneficial effects of the utility model are:
[0044] By utilizing the first axial adjustment end, the second axial adjustment end and the third axial adjustment end, each charging component can slide along the first preset direction, the second preset direction and the third preset direction, so that each charging component can be adjusted in multiple directions to adapt to the position of each layer of batteries, avoiding the problem of flipping and rotating each layer of batteries in the prior art, resulting in a large amount of waste of electric energy.
[0045] In the description of the present utility model, it should be noted that the terms "upper", "lower", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model. Unless otherwise clearly specified and limited, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0046] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprises" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0047] The above description is only a specific embodiment of the utility model, so that those skilled in the art can understand or implement the utility model. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to the embodiments shown herein, but should conform to the widest scope consistent with the principles and novel features of the utility model described herein.
Claims
1. An adjustable charging head, characterized in that: include: Support column (1); A charging component (2), at least one of which is arranged at a preset distance on one side of the support column (1) and is used to charge each layer of batteries; The three-axis adjustment component includes: A first axial adjustment end (3), which is slidably connected to the support column (1) along a first preset direction; A second axial adjustment end (4), which is slidably connected to the first axial adjustment end (3) along a second preset direction; A third axial adjustment end (5), which is slidably connected to the charging component (2) along a third preset direction; A driving component, used for driving the first axial adjustment end (3), the second axial adjustment end (4) and the third axial adjustment end (5); A controller is connected to the driving component via an electrical signal and is used to control the operation of the driving component.
2. An adjustable charging head as claimed in claim 1, characterized in that: At least one support column (1) is provided, and each support column (1) is provided with a plurality of first axial sliding keys (6).
3. An adjustable charging head as claimed in claim 2, characterized in that: The first axial adjustment end (3) comprises: A first axial fixing block (7), which is arranged corresponding to the support column (1); A first axial sliding groove (8) is arranged on the first axial fixing block (7), and the first axial sliding groove (8) is slidably connected to the first axial sliding key (6).
4. An adjustable charging head as claimed in claim 3, characterized in that: The driving component comprises a first axial drive (9), one end of the first axial drive (9) is fixedly connected to the first axial fixing block (7), and the other end is fixedly connected to the support column (1).
5. The adjustable charging head according to claim 3, characterized in that: The second axial adjustment end (4) comprises: A second axial fixing block (10), which is fixedly connected to the first axial fixing block (7); A guide rail (11) fixedly connected to the second axial fixing block (10); A slider (12) is slidably connected to the guide rail (11), and the slider (12) is fixedly connected to the third axial adjustment end (5).
6. An adjustable charging head as claimed in claim 5, characterized in that: The driving component comprises a second axial drive (13), one end of the second axial drive (13) is fixedly connected to the guide rail (11), and the other end is fixedly connected to the slider (12).
7. An adjustable charging head as claimed in claim 1, characterized in that: The charging component (2) comprises: A charging rack (14) provided with a third axial sliding groove (15); A charging head (16) is fixedly connected to the charging stand (14).
8. An adjustable charging head as claimed in claim 7, characterized in that: The third axial adjustment end (5) comprises: a third axial fixing block (17), which is fixedly connected to the second axial adjustment end (4); A third axial sliding key (18) is fixedly connected to the third axial fixing block (17) and is slidably connected to the third axial sliding groove (15).
9. An adjustable charging head as claimed in claim 8, characterized in that: The driving component comprises: a third axial drive (19), one end of the third axial drive (19) is fixedly connected to the charging frame (14), and the other end is fixedly connected to the third axial fixing block (17).
10. The adjustable charging head according to claim 7, characterized in that: Also includes: A pressing block (20), which is provided with at least one pair and is used to press the battery; A spring (21) has one end connected to the pressing block (20) and the other end fixedly connected to the charging frame (14).
