Cigarette waste automatic recovery device of cigarette on-line comprehensive test bench

By designing an automatic recycling device, using cigarette-collecting components, detection and control components and transmission components, the problem of waste cigarette accumulation on the cigarette machine test bench is solved, and the automatic recycling of cigarette-branched waste is realized, which improves recycling efficiency and equipment operation stability.

CN222171308UActive Publication Date: 2024-12-17CHINA TOBACCO SICHUAN IND CO LTD
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Patent Information

Application Number
CN202420719487.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2024-12-17
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The waste cigarette accumulation and recycling of the online comprehensive test bench of the cigarette machine is not timely, resulting in low recycling efficiency of cigarette branches and serious pollution, which affects the normal use of the equipment.

Method used

Design a cigarette stand automatic recycling device for cigarette stands on the online comprehensive test bench, including smoke connection components, detection and control components and transmission components, and automatically detect and collect the conveyor belt driven by a smoke inlet straight slide, grating sensor and DC motor. Tobacco waste is automatically recycled.

Benefits of technology

It realizes automatic recycling of cigarette waste, reduces the number of manual cleanings and energy consumption, improves recycling efficiency, reduces pollution, is highly applicable to existing production sites.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cigarette waste automatic recovery device of a cigarette on-line comprehensive test board, which comprises a cigarette receiving assembly, a detection control assembly and a transmission assembly, the cigarette receiving assembly is arranged at a cigarette waste falling outlet of the on-line comprehensive test board and is used for guiding cigarette waste after on-line comprehensive test to the transmission assembly; the detection control assembly is arranged at an outlet of the cigarette inlet inclined straight slide way and used for detecting whether cigarette waste enters the conveying assembly or not so as to control the conveying assembly to work. The conveying assembly is arranged below the cigarette inlet inclined straight sliding way, and a conveying belt is driven to operate through a direct current motor so that cigarette waste can be conveyed to the waste conveying device. The automatic recovery device can work independently, and the operation mode of an original online comprehensive test bench is not changed; the cigarette waste is conveyed to the large waste box through the automatic recovery device, so that the manual cleaning frequency is reduced, and the labor intensity is reduced; occupied space is small, and installation is flexible and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of sound cigarette equipment, in particular to an automatic recycling device for waste cigarettes on an online comprehensive cigarette testing platform. Background Art

[0002] The online comprehensive test bench for cigarette making machines is an indispensable testing instrument for controlling product quality in the cigarette making and packaging workshop. It is used very frequently in production. A large amount of waste cigarettes are generated every day and accumulate in the waste hopper, which needs to be cleaned in time. Since the waste hopper is at the bottom of the test bench, it is often neglected and waste is not collected in time, resulting in low cigarette recycling efficiency, and cigarettes rolling to the ground and being contaminated, resulting in poor recycling quality and affecting the normal use of the test bench. Utility Model Content

[0003] In view of the defects of manual recovery of waste cigarettes in the above-mentioned online comprehensive cigarette test bench, the purpose of the utility model is to provide an automatic recovery device for waste cigarettes in the online comprehensive cigarette test bench without changing the structure and normal operation of the online comprehensive cigarette test bench, which can automatically start and stop receiving and change the recovery path of waste cigarettes according to the falling time of the waste cigarettes.

[0004] The utility model solves the above problems through the following technical solutions:

[0005] A cigarette waste automatic recycling device for an online comprehensive cigarette test station comprises a cigarette receiving component, a detection control component and a transmission component.

[0006] The cigarette receiving assembly is arranged at the drop outlet of the waste cigarettes of the online comprehensive test table, and is used to guide the waste cigarettes after the online comprehensive test to the transmission assembly, and comprises a smoke inlet inclined straight slide, a fixed connection device and a slide bracket, the smoke inlet inclined straight slide is rotatably arranged in the fixed connection device, and the fixed connection device is fixed to the slide bracket at one end away from the smoke inlet inclined straight slide;

[0007] The detection control component is arranged at the exit of the inclined straight slideway for inlet smoke, and is used to detect whether there is any cigarette waste entering the transmission component, so as to control the operation of the transmission component;

[0008] The transmission component is arranged below the inclined straight slideway for smoke inlet, and is composed of a DC motor, a conveyor belt and a track plate. The track plate is arranged on both sides of the conveyor belt. The conveyor belt is driven by the DC motor to transmit the cigarette waste to the waste conveying device.

[0009] As a further improvement of the utility model, the smoke inlet inclined straight slideway is arranged in the fixed connection device through a fixing pin.

[0010] As a further improvement of the utility model, the fixed connection device is arranged on both sides of the slide bracket, and the upper end has a square opening for setting the inclined straight smoke inlet slide.

[0011] As a further improvement of the present invention, the detection and control component includes a grating sensor and a fixed bracket. The fixed bracket is arranged on both sides of the slide bracket close to the fixed connection device. The upper end of the fixed bracket has a trapezoidal opening, which is in contact with the inclined straight slide for smoke inlet so as to guide the cigarette waste to the transmission component; and a grating sensor is relatively arranged on the fixed bracket to detect whether there is cigarette waste entering the transmission component.

[0012] As a further improvement of the utility model, the slideway bracket is fixedly arranged on the inner side of the conveyor belt.

[0013] As a further improvement of the present invention, the track plate is installed and fixed by a slide bracket.

[0014] As a further improvement of the present invention, a V-shaped opening is formed at one end of the two track plates facing the cigarette receiving assembly, and the V-shaped opening abuts against the fixed bracket.

[0015] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0016] (1) It can work independently without changing the operation mode of the original online comprehensive test bench, and it can start and stop automatically, which can effectively reduce energy consumption;

[0017] (2) In the forward working state, the cigarette waste can be better dropped into the waste bin through the inclined straight slideway for cigarette inlet; in the reverse working state, the cigarette waste drops into the waste conveying device in the opposite direction of the waste bin through the inclined straight slideway for cigarette inlet for collection;

[0018] (3) Cigarette waste can fall into a large waste bin through a waste conveying device, reducing the number of manual cleaning times and reducing labor intensity.

[0019] (4) It takes up little space, is flexible and convenient to install, has no impact on the overall layout of the original production site, has strong applicability, and has great value for promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the automatic recycling device of the utility model.

[0021] Reference numerals:

[0022] 1. Smoke receiving assembly; 2. Detection and control assembly; 3. Transmission assembly; 4. Inclined straight slide for smoke inlet; 5. Fixed connection device; 6. Fixed bracket; 7. DC motor; 8. Grating sensor; 9. Conveyor belt; 10. Track plate; 11. Slide bracket. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example

[0025] Combined with Figure 1 As shown, an automatic recycling device for waste cigarettes of an online comprehensive testing station for cigarettes is composed of a cigarette receiving component 1, a detection and control component 2, a transmission component 3, etc., wherein the cigarette receiving component is arranged at the falling outlet of the waste cigarettes of the online comprehensive testing station, and is mainly composed of a smoke inlet inclined straight slide 4, a fixed connection device 5 and a slide bracket 11, and is used to guide the waste cigarettes after the online comprehensive test to the transmission component; the detection and control component 2 is arranged at the outlet of the smoke inlet inclined straight slide, and is mainly composed of a grating sensor 8 and a fixed bracket 6, and is used to detect whether there is any waste cigarettes entering the transmission component, so as to control the operation of the transmission component; the transmission component 3 is arranged below the smoke inlet inclined straight slide, and is mainly composed of a DC motor 7, a conveyor belt 9 and a track plate 10, and is used to drive the conveyor belt to operate through the DC motor 7, so as to transmit the waste cigarettes to the waste conveying device.

[0026] Working principle:

[0027] The inclined straight smoke inlet slide 4 of the cigarette receiving assembly is installed at the bottom smoke outlet of the online comprehensive test bench. The inner wall of the inclined straight smoke inlet slide is smooth. When the waste cigarettes of the online comprehensive test bench fall through the inclined straight smoke inlet slide, their speed will not be greatly affected. Under normal working conditions, the falling cigarettes slide in sequence in a front-to-back order, and the falling cigarettes fall into the waste bin in sequence through the inclined straight smoke inlet slide; under reverse working conditions, the cigarettes fall into the waste conveying device in the opposite direction of the waste bin through the inclined straight smoke inlet slide for collection.

[0028] Fixed brackets 6 are installed on both sides above the conveyor belt of the detection control component to limit the rolling of cigarettes to prevent them from falling. At the same time, grating sensors 8 are relatively arranged on both sides of the fixed brackets below the inclined straight slideway of the smoke inlet to detect whether there are cigarettes falling; the control board is used to collect the status of the online comprehensive test bench and receive the signal of the grating sensor to control the stop of the DC motor 7 to control the operation of the conveyor belt; when no test cigarettes fall, the rotation stops to ensure the effective use of energy.

[0029] The transmission component transmits the detected cigarette waste to the waste conveying device. When the grating sensor 8 detects the arrival of cigarettes, the DC motor 7 is started, and the conveyor belt 9 is driven by the DC motor to stably transmit the cigarette waste to the waste conveying device.

[0030] Specifically, the inclined straight smoke inlet slide 4 is rotatably arranged in the fixed connection device 5 through a fixing pin, so as to control the falling direction of the cigarette waste by rotating the inclined straight smoke inlet slide; in this embodiment, the fixed connection device is arranged on both sides of the slide bracket, and has a square opening at the upper end, so that the inclined straight smoke inlet slide can be arranged in the square opening at the upper end of the fixed connection device.

[0031] Fixed brackets 6 are also provided on both sides of the slide bracket near the fixed connecting device 5. The upper end of the fixed bracket has a trapezoidal opening, which is in contact with the inclined straight slide 4 for smoke inlet so as to guide the cigarette waste to the transmission component; and a grating sensor 8 is relatively provided on the fixed bracket so as to detect whether there is cigarette waste entering the transmission component through the grating sensor.

[0032] The DC motor 7 is arranged outside the fixed connection device 5, and the output shaft of the DC motor 7 is arranged inside the conveyor belt 9, so as to drive the conveyor belt to rotate on the conveyor belt wheel through the conveyor shaft of the DC motor, so as to realize the transportation of the waste cigarettes on the conveyor belt; a slide bracket 11 is arranged inside the conveyor belt 9 through the output shaft of the DC motor 7 and the conveyor belt wheel, so as to install the fixed connection device 5, the fixed bracket 6 and other components through the slide bracket. In this embodiment, in order to prevent the waste cigarettes on the conveyor belt 9 from slipping during transportation, track plates 10 are also arranged on the left and right sides of the conveyor belt 9, so as to form a track for transporting waste cigarettes through the track plates and the conveyor belt, so as to transfer the waste cigarettes to the waste conveying device. Preferably, the track plate 10 is installed by cooperating with no less than two square fixed plates and bolts, and the square fixed plate is fixed to the slide bracket and the track plate 10 by bolts.

[0033] Optionally, a V-shaped opening is formed at one end of the two track plates 10 facing the cigarette receiving assembly 1, and the V-shaped opening abuts against the fixed bracket 6 to ensure that waste cigarettes can be transported smoothly and prevent accumulation.

[0034] There are many ways to set up the slide bracket, of course not limited to direct installation through the conveyor pulley and the output shaft of the motor, it can also be installed in other ways, just set it inside the conveyor belt, which is convenient for installing the track plate, fixed bracket, fixed connection device, etc.

[0035] Furthermore, the fixing bracket 6 and the track plate 10 are made of transparent material.

[0036] The automatic recycling device of the utility model:

[0037] (1) It can work independently without changing the operation mode of the original online comprehensive test bench, and it can start and stop automatically, which can effectively reduce energy consumption;

[0038] (2) In the forward working state, the cigarette waste can be better dropped into the waste bin through the inclined straight slideway for cigarette inlet; in the reverse working state, the cigarette waste drops into the waste conveying device in the opposite direction of the waste bin through the inclined straight slideway for cigarette inlet for collection;

[0039] (3) Cigarette waste can fall into a large waste bin through a waste conveying device, reducing the number of manual cleaning times and reducing labor intensity.

[0040] (4) It takes up little space, is flexible and convenient to install, has no impact on the overall layout of the original production site, has strong applicability, and has great value for promotion and application.

[0041] Although the present invention is described herein with reference to the illustrative embodiments of the present invention, the above embodiments are merely preferred embodiments of the present invention, and the embodiments of the present invention are not limited to the above embodiments. It should be understood that those skilled in the art can design many other modifications and implementations, which will fall within the scope and spirit of the principles disclosed in this application.

Claims

1. An automatic recycling device for waste cigarettes of an online comprehensive testing station for cigarettes, characterized in that: Including smoke receiving components, detection and control components and transmission components, The cigarette receiving assembly is arranged at the drop outlet of the waste cigarettes of the online comprehensive test table, and is used to guide the waste cigarettes after the online comprehensive test to the transmission assembly, and comprises a smoke inlet inclined straight slide, a fixed connection device and a slide bracket, the smoke inlet inclined straight slide is rotatably arranged in the fixed connection device, and the fixed connection device is fixed to the slide bracket at one end away from the smoke inlet inclined straight slide; The detection control component is arranged at the exit of the inclined straight slideway for inlet smoke, and is used to detect whether there is any cigarette waste entering the transmission component, so as to control the operation of the transmission component; The transmission component is arranged below the inclined straight slideway for smoke inlet, and is composed of a DC motor, a conveyor belt and a track plate. The track plate is arranged on both sides of the conveyor belt. The conveyor belt is driven by the DC motor to transmit the cigarette waste to the waste conveying device.

2. The automatic recovery device according to claim 1, characterized in that: The smoke inlet inclined straight slideway is arranged in the fixed connection device through a fixing pin.

3. The automatic recovery device according to claim 1, characterized in that: The fixed connection device is arranged on both sides of the slide bracket, and the upper end is provided with a square opening for arranging the inclined straight smoke inlet slide.

4. The automatic recovery device according to claim 1, characterized in that: The detection and control component includes a grating sensor and a fixed bracket. The fixed bracket is arranged on both sides of the slide bracket close to the fixed connection device. The upper end of the fixed bracket has a trapezoidal opening, which is in contact with the inclined straight slide for smoke inlet so as to guide the cigarette waste to the transmission component; and a grating sensor is relatively arranged on the fixed bracket to detect whether there is cigarette waste entering the transmission component.

5. The automatic recovery device according to claim 1, characterized in that: The slideway bracket is fixedly arranged on the inner side of the conveyor belt.

6. The automatic recovery device according to claim 1, characterized in that: The track plate is installed and fixed by means of a slideway bracket.

7. The automatic recovery device according to claim 6, characterized in that: A V-shaped opening is formed at one end of the two track plates facing the cigarette receiving assembly, and the V-shaped opening abuts against the fixing bracket.