Dismounting and cleaning device for retarder
By designing a device that drives motor helical teeth and cleaning pipes combined with brushes, the problem of inability to clean after de-speed top disassembly and assemble in the prior art is solved, and an automated cleaning process is realized, which improves the disassembly and assembly efficiency and cleaning effect.
Patent Information
- Application Number
- CN202420886310.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing deceleration top cleaning device cannot be cleaned during disassembly and assembly, resulting in workers needing manual cleaning, which increases labor intensity and time.
A device including a disassembly structure and a cleaning structure is designed, and the sliding cylinder and shell are automatically cleaned using motor-driven helical teeth and cleaning tubes, combined with a brush and an oil degreaser.
Automatic disassembly and assembly and cleaning of the slow-speed top is realized, ensuring the clean state of the equipment, reducing the need for manual operation, and improving the disassembly and assembly efficiency and cleaning effect.
Smart Images

Figure CN222175033U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of speed reduction top cleaning, in particular to a disassembly and assembly cleaning device for a speed reduction top. Background Art
[0002] The speed reduction top is a device for decelerating an unpowered carriage. Since the speed reduction top is often rolled over, it needs to be maintained regularly. However, since the speed reduction top is filled with nitrogen or oil, it is troublesome to disassemble it, and after disassembly, it needs to be cleaned manually one by one. Therefore, a device that can be both disassembled and cleaned is needed.
[0003] Chinese patent number CN217453823U provides an automated disassembly and assembly workbench for a speed reducer. The utility model comprises: a workbench base, the workbench base comprises a table body, a linear slide is installed in the table body, a positioning device is provided on the upper portion of the linear slide, a disassembly and assembly power head device is provided above the positioning device, the disassembly and assembly power head device is installed in an upper machine base frame, a rod cover replacement device is installed on one side of the upper machine base frame, and the upper machine base frame is placed on the workbench base. The utility model integrates automatic disassembly and assembly, automatic detection, precise positioning, and fault alarm. After the equipment is powered on, when the air compressor supplies air to the entire equipment, the control system can arbitrarily guide the related actions of the slide, the clamping claw cylinder, and the chuck, and disassembly and assembly can be performed step by step as needed.
[0004] At present, the existing disassembly and cleaning devices for speed reducers, although they can perform precise positioning during disassembly and assembly, do not have the cleaning function, which requires workers to remove them from the equipment for cleaning. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a disassembly and assembly cleaning device for a speed reducer top, aiming to improve the problem that the disassembly and assembly cleaning device for a speed reducer top can only be disassembled and assembled but not cleaned under normal circumstances.
[0006] The utility model is achieved in this way:
[0007] The utility model provides a disassembly and assembly cleaning device for a speed reducer, comprising a disassembly and assembly structure and a cleaning structure.
[0008] The disassembly and assembly structure includes a support frame, a clamping member and an auxiliary clamping member, the clamping member is slidably connected to one side of the support frame, the auxiliary clamping member is slidably connected to one side of the support frame, the cleaning structure includes a lifting member, a cleaning member 1 and a cleaning member 2, the lifting member is fixed on the top of the support frame, the cleaning member 2 is rotatably connected inside the lifting member, the cleaning member 1 includes a third motor, the third motor is fixed on the top of the lifting member, a bevel gear 1 is fixed to the output shaft end of the third motor, a bevel gear 1 is meshed with a bevel gear 2 on one side of the bevel gear 1, a cleaning pipe is fixed to one side of the bevel gear 2, a water inlet hole 1 is opened on one side of the cleaning pipe, and a brush 1 is fixed inside the cleaning pipe.
[0009] In one embodiment of the utility model, a support leg is fixed to the bottom of the support frame, a sewage pipe is fixed to one side of the support frame, a first motor is fixed to one side of the support frame, a bidirectional screw is fixed to the output shaft end of the first motor, and a liquid collecting tank is arranged on the top of the support frame.
[0010] In an embodiment of the utility model, the clamping member includes a moving frame, the moving frame is threadedly connected to one side of the bidirectional screw, a clamping platform is fixed on the top of the moving frame, and a second motor is fixed on one side of the clamping platform.
[0011] In an embodiment of the utility model, a turntable is fixed to the output shaft end of the second motor, a clamping claw is slidably connected inside the clamping platform, the clamping claw is threadedly connected to the turntable, and a shell is provided on one side of the clamping claw.
[0012] In one embodiment of the utility model, the lifting member includes a bottom column, the bottom column is fixed on the top of the support frame, a slide is slidably connected inside the bottom column, a water inlet pipe is fixed on the top of the slide, and a water diversion chamber is arranged inside the slide.
[0013] In an embodiment of the utility model, the second cleaning member includes a third bevel tooth, the third bevel tooth is meshed with one side of the first bevel tooth, a cleaning rod is fixed to one side of the third bevel tooth, and a water inlet hole 2 is opened on one side of the cleaning rod.
[0014] In an embodiment of the utility model, a second brush is fixed to one side of the cleaning rod, and a water outlet hole is opened on one side of the cleaning rod.
[0015] The beneficial effects of the utility model are as follows: the utility model obtains a disassembly and assembly cleaning device for a reduction top through the above-mentioned design. When in use, the third motor drives the bevel gear one to rotate, so that the bevel gear two and the bevel gear three can rotate at the same time, so that the bevel gear two drives the cleaning pipe to rotate, and the sliding cylinder of the reduction top is inserted into the cleaning pipe, so that the brush one can clean the sliding cylinder, and the degreasing agent can also be sprayed through the water inlet hole one, so as to ensure that the oil stains on the surface of the sliding cylinder are cleaned, and the bevel gear three drives the cleaning rod to rotate, so that the cleaning rod is inserted into the shell of the reduction top, and then the brush two can be used to clean the inner wall of the shell, and the degreasing agent is sprayed through the water outlet hole to clean the oil stains on the inner wall of the shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the disassembly and cleaning device for the speed reducer provided in the embodiment of the utility model;
[0018] Figure 2 A schematic diagram of the internal structure of a disassembly and cleaning device for a speed reducer provided in an embodiment of the utility model;
[0019] Figure 3 A schematic diagram of a clamping member of a disassembly and cleaning device for a speed reducer provided in an embodiment of the utility model;
[0020] Figure 4 A schematic diagram of the cleaning structure of the disassembly and assembly cleaning device for the retarder provided in an embodiment of the utility model.
[0021] In the figure: 100-disassembly and assembly structure; 110-support frame; 111-support leg; 112-drain pipe; 113-first motor; 114-bidirectional screw rod; 115-liquid collecting tank; 120-clamping member; 121-moving frame; 122-clamping table; 123-second motor; 124-turntable; 125-claw; 126-housing; 130-auxiliary clamping member; 200-cleaning structure; 210-lifting member ;211-bottom column;212-slide;213-water inlet pipe;214-water distribution chamber;220-cleaning part one;221-third motor;222-oblique tooth one;223-oblique tooth two;224-cleaning pipe;225-water inlet hole one;226-brush one;230-cleaning part two;231-oblique tooth three;232-cleaning rod;233-water inlet hole two;234-brush two;235-water outlet. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0023] See also Figure 1-4 The utility model provides a technical solution: a disassembly and assembly cleaning device for a speed reducer, comprising a disassembly and assembly structure 100 and a cleaning structure 200.
[0024] See also Figure 1-3 The disassembly and assembly structure 100 includes a support frame 110, a clamping member 120 and an auxiliary clamping member 130. The auxiliary clamping member 130 also has a claw 125 inside. The clamping member 120 is slidably connected to one side of the support frame 110, and the auxiliary clamping member 130 is slidably connected to one side of the support frame 110.
[0025] A support leg 111 is fixed to the bottom of the support frame 110, a sewage pipe 112 is fixed to one side of the support frame 110, and the sewage pipe 112 can discharge the sewage generated when disassembling and assembling the deceleration top and cleaning the support frame 110, a first motor 113 is fixed to one side of the support frame 110, and a bidirectional screw rod 114 is fixed to the output shaft end of the first motor 113, and the threads at both ends of the bidirectional screw rod 114 are rotated in opposite directions, and a liquid collecting tank 115 is arranged on the top of the support frame 110, and the liquid collecting tank 115 can prevent dripping oil and degreasing agent from splashing onto the support frame 11 0 surface, the clamping member 120 includes a moving frame 121, the moving frame 121 is threadedly connected to one side of the bidirectional screw rod 114, a clamping platform 122 is fixed on the top of the moving frame 121, a second motor 123 is fixed to one side of the clamping platform 122, a turntable 124 is fixed to the output shaft end of the second motor 123, the side of the turntable 124 is threaded, a claw 125 is slidably connected inside the clamping platform 122, the side of the claw 125 is threaded, the claw 125 is threadedly connected to the turntable 124, and a shell 126 is provided on one side of the claw 125.
[0026] See also Figure 1 and Figure 4 The cleaning structure 200 includes a lifting member 210, a cleaning member 1 220 and a cleaning member 2 230. The lifting member 210 is fixed on the top of the support frame 110. The cleaning member 230 is rotatably connected to the inside of the lifting member 210. The cleaning member 1 220 includes a third motor 221. The third motor 221 is fixed on the top of the lifting member 210. A bevel gear 1 222 is fixed to the output shaft end of the third motor 221. The bevel gear 1 222 can simultaneously drive the bevel gear 2 223 and the bevel gear 3 231 to rotate. The bevel gear 1 222 is meshed with the bevel gear 223 on one side. A cleaning pipe 224 is fixed on one side of the bevel gear 223. The cleaning pipe 224 can clean the sliding cylinder. A water inlet hole 1 225 is opened on one side of the cleaning pipe 224. The water inlet hole 1 225 facilitates the degreasing agent in the water diversion chamber 214 to enter the inside of the cleaning pipe 224. A brush 1 226 is fixed to the inside of the cleaning pipe 224.
[0027] The lifting member 210 includes a bottom column 211, which is fixed on the top of the support frame 110. A slide 212 is slidably connected inside the bottom column 211. A water inlet pipe 213 is fixed on the top of the slide 212. The water inlet pipe 213 is an access pipe for the degreasing agent. A water diversion chamber 214 is arranged inside the slide 212. The cleaning member 230 includes a bevel gear 3 231, which is meshed with a side of the bevel gear 1 222. A cleaning rod 232 is fixed on one side of the bevel gear 3 231. A water inlet hole 233 is provided on one side of the cleaning rod 232. A brush 234 is fixed on one side of the cleaning rod 232. The brush 234 can clean the inner wall of the shell 126. A water outlet hole 235 is provided on one side of the cleaning rod 232.
[0028] Specifically, the working principle of the disassembly, assembly and cleaning device for the deceleration top is as follows: when in use, first put the deceleration top into the clamping platform 122, and start the second motor 123 at the same time, so that the second motor 123 drives the turntable 124 to rotate, so that the four claws 125 move and clamp the housing 126 of the deceleration top, and then use the auxiliary clamp 130 to clamp the sliding cylinder of the deceleration top in the same way, and then start the first motor 113 at this time, so that the bidirectional screw rod 114 drives the moving frame 121 and the auxiliary clamp 130 to move in opposite directions respectively. The deceleration top is thus split into the housing 126 and the sliding cylinder. At this time, the electric telescopic rod inside the bottom column 211 is retracted to move the slide 212 downward, so that the housing 126, the cleaning rod 232, the cleaning pipe 224 and the sliding cylinder on the auxiliary clamp 130 are on the same axis. Then the first motor 113 is reversed so that the housing 126 is sleeved on one side of the cleaning rod 232, the sliding cylinder is inserted into the cleaning pipe 224, and then the third motor 221 is started. At the same time, the degreasing agent is drawn into the water inlet pipe 213, and the degreasing agent is pumped into the water inlet pipe 213 through the third motor 221. The machine 221 drives the bevel gear 1 222 to rotate, so that the bevel gear 223 and the bevel gear 3 231 both rotate. The bevel gear 223 rotates, so that the cleaning pipe 224 can drive the brush 1 226 to rotate, so that the surface of the sliding cylinder is cleaned by the brush 1 226, and the degreasing agent entering the water inlet pipe 213 will enter the water diversion chamber 214, and then enter the cleaning pipe 224 from the water inlet hole 1 225, so that the brush 1 226 can not only clean the sliding cylinder, but also wash away the adhered oil stains, and the bevel gear 3 231 drives the cleaning rod 232 to rotate, so that the second brush 234 can clean the inner wall of the shell 126. At the same time, the water in the water-dividing chamber 214 will enter the cleaning rod 232 through the second water inlet hole 233, and then be sprayed out from the water outlet hole 235, so that the second brush 234 can not only clean the inner wall of the shell 126, but also wash away the adhered oil stains. After cleaning, the slide 212 is raised, and then the first motor 113 is started, so that the sliding cylinder is inserted into the shell 126 to complete the installation.
[0029] It should be noted that the specific models and specifications of the first motor 113, the second motor 123 and the third motor 221 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it will not be described in detail.
[0030] The power supply and principles of the first motor 113 , the second motor 123 , and the third motor 221 are clear to those skilled in the art and will not be described in detail herein.
[0031] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A disassembly and cleaning device for a speed reducer, characterized in that: include A disassembly structure (100), the disassembly structure (100) comprising a support frame (110), a clamping member (120) and an auxiliary clamping member (130), the clamping member (120) being slidably connected to one side of the support frame (110), and the auxiliary clamping member (130) being slidably connected to one side of the support frame (110); A cleaning structure (200), the cleaning structure (200) comprising a lifting member (210), a first cleaning member (220) and a second cleaning member (230), the lifting member (210) being fixed to the top of the support frame (110), the second cleaning member (230) being rotatably connected to the inside of the lifting member (210), the first cleaning member (220) comprising a third motor (221), the third motor (221) being fixed to the top of the lifting member (210), a first helical tooth (222) being fixed to the output shaft end of the third motor (221), a second helical tooth (223) being meshed with one side of the first helical tooth (222), a cleaning pipe (224) being fixed to one side of the second helical tooth (223), a first water inlet hole (225) being provided on one side of the cleaning pipe (224), and a first brush (226) being fixed to the inside of the cleaning pipe (224).
2. A disassembly and cleaning device for a retarder according to claim 1, characterized in that: A support leg (111) is fixed to the bottom of the support frame (110), a sewage pipe (112) is fixed to one side of the support frame (110), a first motor (113) is fixed to one side of the support frame (110), a bidirectional screw rod (114) is fixed to the output shaft end of the first motor (113), and a liquid collecting tank (115) is arranged on the top of the support frame (110).
3. A disassembly and cleaning device for a retarder according to claim 2, characterized in that: The clamping member (120) comprises a moving frame (121), the moving frame (121) being threadedly connected to one side of the bidirectional screw rod (114), a clamping platform (122) being fixed on the top of the moving frame (121), and a second motor (123) being fixed on one side of the clamping platform (122).
4. A disassembly and cleaning device for a retarder according to claim 3, characterized in that: A rotating disk (124) is fixed to the output shaft end of the second motor (123), a clamping claw (125) is slidably connected inside the clamping platform (122), the clamping claw (125) is threadedly connected to the rotating disk (124), and a housing (126) is provided on one side of the clamping claw (125).
5. The disassembly, assembly and cleaning device for a retarder according to claim 1, characterized in that: The lifting member (210) comprises a bottom column (211), the bottom column (211) being fixed to the top of the support frame (110), a sliding frame (212) being slidably connected inside the bottom column (211), a water inlet pipe (213) being fixed to the top of the sliding frame (212), and a water diversion chamber (214) being arranged inside the sliding frame (212).
6. The disassembly, assembly and cleaning device for a retarder according to claim 1, characterized in that: The second cleaning member (230) comprises a third bevel tooth (231), the third bevel tooth (231) meshing with one side of the first bevel tooth (222), a cleaning rod (232) being fixed to one side of the third bevel tooth (231), and a second water inlet hole (233) being provided on one side of the cleaning rod (232).
7. A disassembly and cleaning device for a retarder according to claim 6, characterized in that: A second brush (234) is fixed to one side of the cleaning rod (232), and a water outlet hole (235) is opened on one side of the cleaning rod (232).
