Bending device for aluminum alloy plate production
By designing the aluminum alloy plate bending device of the support frame and conveying roller, the existing devices are solved inconvenient to handle longer plates and insufficient automatic unloading, and efficient and flexible continuous bending treatment is achieved, reducing labor intensity.
Patent Information
- Application Number
- CN202420695600.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The existing aluminum alloy plate bending devices are not suitable for continuous bending treatment of longer plates, which are inconvenient to use and lack of automatic unloading structure, resulting in low processing efficiency and high labor intensity for staff.
A bending device including a support frame, a transverse frame, a screw slide rail, a hydraulic telescopic rod and a conveying roller are designed. The bending position and continuous bending are automatically adjusted through the screw slide rail and a hydraulic telescopic rod, and the conveying roller clips are conveyed. Hold the plate to move slowly, reduce friction and realize automatic unloading.
The processing efficiency of aluminum alloy sheets is improved, the labor intensity of staff is reduced, and flexible continuous bending treatment of longer sheets is achieved.
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Figure CN222175463U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum alloy plate production, in particular to a bending device for aluminum alloy plate production. Background Art
[0002] Aluminum alloy plate is an industrial building material. It is used in various industries according to different materials. It can be divided into two categories according to the surface treatment method: non-painted products and painted products. Aluminum alloy plates have a wide range of uses. Different uses have different requirements for the shape of aluminum alloy plates. The shape of aluminum alloy plates needs to be changed by bending and other methods. Therefore, a bending device is needed to bend the aluminum alloy plates.
[0003] Among them, after searching, it was found that there is an application number CN202222056367.8, which discloses a sheet bending mechanism, including a workbench, the top surface of which is fixedly installed with four support columns, and the top surface of the support columns is fixedly installed with a support plate, which is provided with a pressure plate. After the staff feeds the sheet onto the bending plate through the feeding plate, the nut is tightened to make the pressure plate press down the sheet, and the rubber block under the pressure plate prevents damage to the sheet. After the pressure plate fixes one end of the sheet, the cylinder is started to drive the bending block to bend the sheet. After the bending is completed, the staff loosens the nut so that the pressure plate is bounced up by the spring and takes out the bent sheet, preventing the sheet from being easily offset before bending and affecting the bending effect. By setting connecting bolts, according to the required bending degree, the staff loosens the connecting bolts and takes out the connecting bolts, which is convenient for the staff to disassemble the bending plate and replace different bending plates.
[0004] However, after research, it was found that the device is only suitable for bending small plates. For longer aluminum alloy plates, the bending process using this device is relatively cumbersome and inconvenient to use. It is not easy to perform continuous bending on longer plates. There is no automatic unloading structure and manual unloading is required, which increases the labor intensity of the staff. Only one bend can be processed at a time, the processing efficiency is low, it is not convenient to automatically adjust the bending position, and it is not flexible enough to use. Utility Model Content
[0005] The purpose of the utility model is to provide a bending device for aluminum alloy plate production in order to solve the above-mentioned problems of inconvenience in use, difficulty in continuous bending of longer plates, and lack of automatic unloading structure.
[0006] The technical solution adopted by the utility model is as follows: a bending device for aluminum alloy plate production, comprising a support frame, a horizontal frame is fixedly installed above the support frame;
[0007] A bending mechanism is arranged above the support frame, and the bending position can be adjusted as required.
[0008] Among them, the bending mechanism includes a screw slide A, a limit frame, a screw slide B, a hydraulic telescopic rod and a bending forming plate. The screw slide A is symmetrically fixedly installed on both sides above the support frame through grooves. The number of the screw slides A is two pairs. The limit frame is installed above the matching slider of the screw slide A, and the screw slide B is symmetrically embedded and installed on both sides below the cross frame. The hydraulic telescopic rod is installed below the matching slider of the screw slide B, and a bending forming plate is fixedly installed at the end of the hydraulic telescopic rod. The bending forming plate is set in an L shape.
[0009] Among them, conveyor rollers A are equidistantly embedded and rotatably connected in the middle of the upper part of the support frame, and adjacent conveyor rollers A are connected by chain A, and a sprocket A meshing with chain A is nested on the outside of the conveyor roller A, a motor A is installed through a cavity inside the support frame, and the output shaft of motor A is connected to the nearest conveyor roller A by chain B, and sprockets B meshing with chain B are nested on the outside of the conveyor roller A and the outside of the output shaft of motor A, electric cylinders are equidistantly embedded and installed in the middle of the lower part of the horizontal frame, a connecting frame is fixedly installed at the end of the electric cylinder, conveyor rollers B are equidistantly embedded and rotatably connected below the connecting frame, and conveyor rollers B and conveyor rollers A is the same in number and is symmetrical with each other, and adjacent conveying rollers B are connected by a chain C, and a sprocket C meshing with the chain C is nested on the outside of the conveying roller B, a motor B is installed on one side above the connection frame, and the output shaft of the motor B is connected to the nearest conveying roller B by a chain D, and a sprocket D meshing with the chain D is nested on the outside of the conveying roller B and the outside of the output shaft of the motor B, vertical plates are symmetrically installed on both sides above the support frame, a servo electric cylinder is equidistantly installed on one side of the vertical plate, a positioning plate is fixedly installed on the end of the servo electric cylinder, the positioning plate is L-shaped, and balls are equidistantly connected to one side of the positioning plate.
[0010] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0011] 1. In the utility model, two bends can be processed at one time through the bending mechanism, and the processing efficiency is high. The two positioning plates limit the aluminum alloy plate. The bending position can be automatically adjusted through the cooperation of the screw guide rail A and the screw guide rail B, which is more convenient to use.
[0012] 2. In the utility model, the conveying rollers A and B clamp the aluminum alloy plate together and move slowly, and the balls roll at the same time, which reduces the friction between the aluminum alloy plate and the positioning plate, allowing the aluminum alloy plate to move continuously, achieving the purpose of automatically unloading the bent aluminum alloy plate, and reducing the labor intensity of the staff.
[0013] 3. In the utility model, the conveying roller A and the conveying roller B continuously convey the aluminum alloy plate, so that the aluminum alloy plate continuously passes through the bending and shaping plate, thereby achieving the purpose of continuous bending, facilitating the bending process of the longer aluminum alloy plate, and being more flexible to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of a partial three-dimensional structure of the utility model;
[0015] Figure 2 For the utility model Figure 1 A schematic diagram of the enlarged structure at point A;
[0016] Figure 3 This is a schematic diagram of the overall front section structure of the utility model;
[0017] Figure 4 For the utility model Figure 3 A schematic diagram of the enlarged structure at point B.
[0018] Markings in the figure: 1. Support frame; 101. Cross frame; 1011. Electric cylinder; 1012. Connecting frame; 102. Vertical plate; 1021. Servo electric cylinder; 1022. Positioning plate; 1023. Ball bearing; 103. Conveyor roller A; 1031. Motor A; 104. Conveyor roller B; 1041. Motor B; 2. Screw guide rail A; 201. Limiting frame; 202. Screw guide rail B; 2021. Hydraulic telescopic rod; 2022. Bending and shaping plate. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In the utility model:
[0021] Reference Figure 1-4 , a bending device for aluminum alloy plate production, comprising a support frame 1, a horizontal frame 101 is fixedly installed above the support frame 1;
[0022] A bending mechanism is arranged above the support frame 1 and the bending position can be adjusted as required.
[0023] Reference Figure 1-4In this embodiment, vertical plates 102 are symmetrically installed on both sides of the support frame 1, and a servo electric cylinder 1021 is equidistantly installed on one side of the vertical plate 102. A positioning plate 1022 is fixedly installed at the end of the servo electric cylinder 1021. The positioning plate 1022 is set in an L shape, and a ball 1023 is equidistantly rotatably connected to one side of the positioning plate 1022;
[0024] The staff pushes one end of the aluminum alloy plate from the upper side of the support frame 1, and the servo electric cylinder 1021 extends the same length to drive the positioning plate 1022 to move. The positioning plate 1022 pushes the aluminum alloy plate to straighten the aluminum alloy plate. The two positioning plates 1022 are clamped on both sides of the aluminum alloy plate to position the aluminum alloy plate so that the center line of the aluminum alloy plate corresponds to the center line of the support frame 1. During the movement of the aluminum alloy plate, the ball 1023 rolls at the same time, reducing the friction between the aluminum alloy plate and the positioning plate 1022, making the movement of the aluminum alloy plate smoother.
[0025] Reference Figure 1-3 In this embodiment, the bending mechanism includes a screw rail A2, a limit frame 201, a screw rail B202, a hydraulic telescopic rod 2021 and a bending shaping plate 2022. The screw rails A2 are symmetrically fixedly installed on both sides of the upper side of the support frame 1 through grooves. The number of screw rails A2 is two pairs. The limit frame 201 is installed above the matching slider of the screw rail A2, and the screw rails B202 are symmetrically embedded and installed on both sides of the lower side of the cross frame 101. The hydraulic telescopic rod 2021 is installed below the matching slider of the screw rail B202. The bending shaping plate 2022 is fixedly installed at the end of the hydraulic telescopic rod 2021, and the bending shaping plate 2022 is set in an L shape;
[0026] The positions of the limit frame 201 and the bending shaping plate 2022 are adjusted according to the width of the aluminum alloy plate and the width required to be bent. The servo motor of the screw slide A2 drives the matching screw to rotate, and then drives the matching slider of the screw slide A2 and the limit frame 201 to move, so that the distance between one side of the limit frame 201 and the edge of the same side of the aluminum alloy plate is exactly equal to the width required to be bent. The screw slide B202 and the screw slide A2 work simultaneously to move the hydraulic telescopic rod 2021 and the bending shaping plate 2022, so that the bending shaping plate 2022 moves to the position corresponding to the limit frame 201, and then the two hydraulic telescopic rods 2021 extend at the same time, pushing the two bending shaping plates 2022 downward, pressing the two sides of the aluminum alloy plate down along the two limit frames 201, achieving the purpose of bending, and obtaining a C-shaped aluminum alloy structural part.
[0027] Reference Figure 1-3In this embodiment, conveying rollers A103 are equidistantly embedded and rotatably connected in the middle of the upper part of the support frame 1, and adjacent conveying rollers A103 are connected by chain A, and a sprocket A meshing with the chain A is nested on the outside of the conveying roller A103, a motor A1031 is installed through a cavity inside the support frame 1, and the output shaft of the motor A1031 is connected to the nearest conveying roller A103 by chain B, and a sprocket B meshing with the chain B is nested on the outside of the conveying roller A103 and the outside of the output shaft of the motor A1031, and an electric cylinder 1011 is equidistantly embedded and installed in the middle of the lower part of the cross frame 101, and the end of the electric cylinder 1011 is fixedly installed A connection frame 1012 is provided, and conveying rollers B104 are equidistantly embedded and rotatably connected below the connection frame 1012, and the number of conveying rollers B104 and conveying rollers A103 are the same and are symmetrical to each other, and adjacent conveying rollers B104 are connected by a chain C, and a sprocket C meshing with the chain C is nested on the outside of the conveying roller B104, and a motor B1041 is installed on one side above the connection frame 1012, and the output shaft of the motor B1041 is connected to the nearest conveying roller B104 through a chain D, and a sprocket D meshing with the chain D is nested on the outside of the conveying roller B104 and the outside of the output shaft of the motor B1041;
[0028] The electric cylinder 1011 extends, driving the connecting frame 1012 to move downward, so that the conveying roller B104 below the connecting frame 1012 contacts the upper surface of the aluminum alloy plate. Then the motor A1031 and the motor B1041 work, driving the conveying roller A103 and the conveying roller B104 to rotate in the opposite direction. The conveying roller A103 and the conveying roller B104 jointly clamp the aluminum alloy plate and move it slowly.
[0029] Reference Figure 1-4 In this embodiment, the electric cylinder 1011, the servo electric cylinder 1021, the motor A1031, the motor B1041, the screw slide A2, and the screw slide B202 are all electrically connected to the external power supply through the switch panel, and the hydraulic telescopic rod 2021 is connected to the external hydraulic pump.
[0030] Working principle: First, adjust the position of the limit frame 201 and the bending shaping plate 2022 according to the width of the aluminum alloy plate and the width to be bent. The servo motor of the screw guide rail A2 drives the matching screw to rotate, and then drives the matching slider of the screw guide rail A2 and the limit frame 201 to move, so that the distance between one side of the limit frame 201 and the edge of the same side of the aluminum alloy plate is exactly equal to the width to be bent. The screw guide rail B202 and the screw guide rail A2 work at the same time, so that the hydraulic telescopic rod 2021 and the bending shaping plate 202 2 moves, so that the bending shaping plate 2022 moves to the position corresponding to the limit frame 201, and then the staff pushes one end of the aluminum alloy plate from the upper side of the support frame 1, and the servo electric cylinder 1021 extends the same length to drive the positioning plate 1022 to move, and the positioning plate 1022 pushes the aluminum alloy plate to straighten the aluminum alloy plate. The two positioning plates 1022 are clamped on both sides of the aluminum alloy plate to position the aluminum alloy plate so that the center line of the aluminum alloy plate corresponds to the center line of the support frame 1, and then the electric cylinder 1011 extends, with The connecting frame 1012 is moved downward, so that the conveying roller B104 below the connecting frame 1012 contacts the upper surface of the aluminum alloy plate. Then the motor A1031 and the motor B1041 work to drive the conveying roller A103 and the conveying roller B104 to rotate in the opposite direction. The conveying rollers A103 and B104 clamp the aluminum alloy plate together and move slowly. The ball 1023 rolls at the same time, reducing the friction between the aluminum alloy plate and the positioning plate 1022, making the aluminum alloy plate move more smoothly. Finally, the conveying roller A103 When the conveying roller A103 and the conveying roller B104 convey the starting end of the aluminum alloy plate to the bottom of the bending and shaping plate 2022, the two hydraulic telescopic rods 2021 extend at the same time, pushing the two bending and shaping plates 2022 to move downward, pressing the two sides of the aluminum alloy plate down along the two limit frames 201, and the conveying rollers A103 and B104 continue to rotate, clamping the aluminum alloy plate and continuing to move, so that the bending and shaping plate 2022 continuously bends the aluminum alloy plate until the entire aluminum alloy plate is bent, obtaining a C-shaped aluminum alloy structural part.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A bending device for aluminum alloy sheet production, comprising a support frame (1), characterized in that: A horizontal frame (101) is fixedly mounted above the support frame (1); A bending mechanism is provided above the support frame (1) and can adjust the bending position as required; The bending mechanism comprises a screw guide rail A (2), a limit frame (201), a screw guide rail B (202), a hydraulic telescopic rod (2021) and a bending shaping plate (2022); Screw guide rails A (2) are symmetrically fixedly installed on both sides of the upper part of the support frame (1) through grooves, and the number of the screw guide rails A (2) is two pairs. A limit frame (201) is installed above the matching slider of the screw guide rails A (2), and screw guide rails B (202) are symmetrically embedded and installed on both sides of the lower part of the cross frame (101). A hydraulic telescopic rod (221) is installed below the matching slider of the screw guide rails B (202), and a bending shaping plate (222) is fixedly installed at the end of the hydraulic telescopic rod (2021).
2. A bending device for aluminum alloy sheet production as claimed in claim 1, characterized in that: The bending and shaping plate (2022) is arranged in an L shape.
3. A bending device for aluminum alloy sheet production as claimed in claim 1, characterized in that: Conveying rollers A (103) are equidistantly embedded in the middle of the upper part of the support frame (1) and are rotatably connected, and adjacent conveying rollers A (103) are connected by chain A, and a sprocket A meshing with the chain A is nested outside the conveying roller A (103), and a motor A (1031) is installed inside the support frame (1) through a cavity, and the output shaft of the motor A (1031) is connected to the nearest conveying roller A (103) by chain B, and a sprocket B meshing with the chain B is nested outside the conveying roller A (103) and outside the output shaft of the motor A (1031).
4. A bending device for aluminum alloy sheet production as claimed in claim 1, characterized in that: An electric cylinder (1011) is equidistantly embedded and installed in the middle of the lower part of the horizontal frame (101), and a connecting frame (1012) is fixedly installed at the end of the electric cylinder (1011). Conveying rollers B (104) are equidistantly embedded and rotatably connected below the connecting frame (1012), and the number of conveying rollers B (104) and conveying rollers A (103) is the same and they are symmetrical to each other, and adjacent conveying rollers B (104) are connected by a chain C, and a sprocket C meshing with the chain C is nested outside the conveying rollers B (104), and a motor B (1041) is installed on one side above the connecting frame (1012), and the output shaft of the motor B (1041) is connected by a chain D to the nearest conveying roller B (104), and a sprocket D meshing with the chain D is nested outside the conveying rollers B (104) and the output shaft of the motor B (1041).
5. The bending device for aluminum alloy sheet production as claimed in claim 1, characterized in that: Vertical plates (102) are symmetrically mounted on both sides above the support frame (1), a servo electric cylinder (1021) is equidistantly mounted on one side of the vertical plate (102), and a positioning plate (1022) is fixedly mounted at the end of the servo electric cylinder (1021).
6. A bending device for aluminum alloy sheet production as claimed in claim 5, characterized in that: The positioning plate (1022) is arranged in an L shape, and one side of the positioning plate (1022) is rotatably connected to a ball bearing (1023) at equal distances.
Citation Information
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