Forming die for speed reducer shell of electric vehicle

By adopting automated mold release mechanism and gas blowing technology in the case forming mold of electric vehicle reducer, the accuracy error problem caused by mechanical fatigue is solved, and automatic mold release is achieved, reducing workpiece damage and maintenance needs, and reducing personnel work burden.

CN222175650UActive Publication Date: 2024-12-17TIANJIN LIKAI JUFENG TECH CO LTD
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Patent Information

Application Number
CN202420805542.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-17
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

After long-term use, the existing electric vehicle reducer housing molds have large operating accuracy errors due to mechanical fatigue, and often scratches and damages workpieces, and require frequent maintenance, which increases the workload of personnel.

Method used

An electric vehicle reducer case forming mold including upper and lower molds is designed. An automated mold release mechanism is used to achieve mold release operations through gas blowing, combining electromagnetic locks and electric telescopic rods to reduce manual maintenance needs.

Benefits of technology

Automatic mold release is achieved, avoiding workpiece damage, reducing maintenance frequency, and significantly reducing workload for personnel.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222175650U_ABST
    Figure CN222175650U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of forming dies for producing electric vehicle speed reducer shells, in particular to an electric vehicle speed reducer shell forming die which comprises an upper die and a lower die, a mounting seat is arranged on the lower die, a mounting mechanism is arranged on the mounting seat, an adjusting groove is formed in the mounting seat, and the adjusting groove is connected with the upper die. An adjusting groove is formed in the top end of the lower mold, an open groove is formed between the adjusting groove and the top end of the lower mold, a mold body is arranged on the open groove, a rotating mechanism and a lifting mechanism are arranged at the bottom end of the mounting base, and the output end of the lifting mechanism penetrates through the adjusting groove and is connected with the mold body. Demolding is carried out in a gas blowing mode, the situation that a workpiece is damaged during traditional object demolding operation can be effectively prevented, it is guaranteed that the situation that the workpiece is scratched and knocked is avoided during demolding, regular maintenance is not frequent, and the workload of workers can be greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of forming dies for producing a casing of an electric vehicle reducer, in particular to a forming die for a casing of an electric vehicle reducer. Background Art

[0002] As we all know, most industrial products nowadays need to use molds to unify product specifications. The reducer of electric vehicles is one of the common structures in the transmission system of mechanical equipment. It has relatively high requirements for precision and quality. Naturally, molds are also needed when manufacturing its shell. When the mold is separated and the casting is taken out, the demolding mechanism set in the mold base needs to operate to perform demolding operations. However, under high quality requirements, the demolding mechanism often has large operating accuracy errors after long-term use due to mechanical fatigue and other factors, resulting in an increase in the number of scratches and bumps on the reducer shell workpieces. Personnel are also required to frequently maintain the demolding mechanism to ensure the yield rate of the reducer shell workpiece production. The traditional mechanical demolding mechanism requires personnel to perform regular inspection and maintenance, which greatly increases the workload of personnel. Therefore, it is necessary to propose a solution to this technical problem. Utility Model Content

[0003] 1. Technical issues to be solved

[0004] In view of the deficiencies in the prior art, the utility model provides a molding die for a housing of a reducer of an electric vehicle.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a kind of electric vehicle reducer casing forming mold, comprising an upper mold and a lower mold, the lower mold is provided with a mounting seat, the mounting seat is provided with a mounting mechanism, an adjusting groove is opened inside the mounting seat, a groove is opened between the adjusting groove and the top of the lower mold, a mold body is provided on the groove, a rotating mechanism and a lifting mechanism are provided at the bottom end of the mounting seat, the output end of the lifting mechanism passes through the adjusting groove and is connected to the mold body, a fixing mechanism is provided between the mold body and the adjusting groove, a connecting pipe is provided on one side of the mounting seat, a joint is provided on the connecting pipe, an adjusting rod is provided in the adjusting groove, a nozzle is provided at the top of the adjusting rod, a hose is provided between the nozzle and the connecting pipe, and the output end of the rotating mechanism is connected to the adjusting rod.

[0007] The fixing mechanism comprises an iron plate and an electromagnetic lock, wherein the iron plate is installed on one side of the adjusting slot and extends to one side of the slot, and the electromagnetic lock is embedded in one side of the mold body and abuts against the iron plate.

[0008] Furthermore, the utility model is improved in that the mounting mechanism comprises a mounting plate, the mounting plate is mounted on both ends of the mounting seat, and mounting holes are formed on the mounting plate.

[0009] Furthermore, the utility model is improved in that a mounting frame is provided between the bottom end of the mounting seat and the lifting mechanism and the rotating mechanism.

[0010] Furthermore, the utility model is improved in that the rotating mechanism is a driving motor.

[0011] Furthermore, the utility model is improved in that a bearing seat is provided between the output end of the driving motor and the top end of the adjusting slot.

[0012] Furthermore, the utility model is improved in that the lifting mechanism is an electric telescopic rod.

[0013] Furthermore, the utility model is improved in that the mold body is adapted to the slot.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a casing forming die for an electric vehicle reducer, which has the following beneficial effects:

[0016] The electric vehicle reducer casing forming mold has a structure that can realize automatic demoulding operations and demould by gas blowing, which can effectively prevent damage to the workpiece during traditional demoulding operations and ensure that the workpiece will not be scratched or knocked during demoulding. Regular maintenance is infrequent, which can greatly reduce the workload of personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0019] Figure 3 This is a half-section view of the structure of the utility model;

[0020] Figure 4 For this utility model Figure 1 A top view of the enlarged structure of the middle mounting seat.

[0021] In the figure: 1. upper mold; 2. lower mold; 3. mounting seat; 4. adjusting slot; 5. mold body; 6. rotating mechanism; 7. lifting mechanism; 8. connecting pipe; 9. joint; 10. adjusting rod; 11. nozzle; 12. hose; 13. iron plate; 14. electromagnetic lock; 15. mounting plate; 16. mounting hole; 17. mounting frame; 18. bearing seat. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model is a mold for forming a housing of an electric vehicle reducer, comprising an upper mold 1 and a lower mold 2, wherein a mounting seat 3 is provided on the lower mold 2, a mounting mechanism is provided on the mounting seat 3, an adjusting groove 4 is provided inside the mounting seat 3, a slot is provided between the adjusting groove 4 and the top of the lower mold 2, a mold body 5 is provided on the slot, a rotating mechanism 6 and a lifting mechanism 7 are provided at the bottom end of the mounting seat 3, an output end of the lifting mechanism 7 passes through the adjusting groove 4 and is connected to the mold body 5, and a fixing mechanism is provided between the mold body 5 and the adjusting groove 4 A connecting pipe 8 is provided on one side of the mounting seat 3, a joint 9 is provided on the connecting pipe 8, an adjusting rod 10 is provided in the adjusting groove 4, a nozzle 11 is provided on the top of the adjusting rod 10, a hose 12 is provided between the nozzle 11 and the connecting pipe 8, and the output end of the rotating mechanism 6 is connected to the adjusting rod 10. In this embodiment, the lower mold 2 is assembled on the molding equipment through the mounting mechanism of the mounting seat 3, and the upper mold 1 is assembled on the molding equipment, and then the molding operation is performed. The reducer housing is formed between the mold body 5 and the upper mold 1, and then demolding is required. At this time, the mold body 5 is moved downward by controlling the lifting mechanism 7, and the mold body 5 moves from the slot to the adjustment slot 4, and then the adjusting rod 10 is rotated by controlling the output end of the rotating mechanism 6, so that the nozzle 11 on the adjusting rod 10 moves to the bottom of the slot, and is connected to the pipeline of the gas supply device through the joint 9 of the connecting pipe 8. The gas enters the hose 12 through the connecting pipe 8 and then is ejected from the nozzle 11, thereby blowing the reducer housing workpiece formed on the lower mold 2 to realize the automatic demoulding operation, and then the output end piece adjusting rod 10 of the rotating mechanism 6 is reset, and the adjusting rod 1 0 is far away from the bottom of the groove, the output end of the lifting mechanism 7 resets the mold body 5, the mold body 5 moves to the specified height in the groove, and then the fixing mechanism is controlled to fix the mold body 5, so as to facilitate the next molding operation of the reducer housing. The mold body 5 is a part of the model in the lower mold 2. After the mold body 5 is reset, the lower mold 2 can form a complete mold workpiece. The present structure can realize automatic demoulding operation, and demoulding is performed by gas blowing, which can effectively prevent the damage of the workpiece during the traditional demoulding operation of the object, and ensure that the workpiece will not be scratched or knocked during demoulding.

[0024] In the present embodiment, the fixing mechanism includes an iron plate 13 and an electromagnetic lock 14, wherein the iron plate 13 is installed on one side of the adjusting groove 4, the iron plate 13 extends to one side of the slot, the electromagnetic lock 14 is embedded in one side of the mold body 5, and the electromagnetic lock 14 is against the iron plate 13. When the mold body 5 needs to be fixed, the electromagnetic lock 14 is controlled so that the electromagnetic lock 14 adsorbs the iron plate 13 on one side of the adjusting groove 4, thereby fixing the mold body 5. By extending the iron plate 13 to one side of the slot, the mold body 5 can be located in the slot and the electromagnetic lock 14 can still be against and adsorbed on one side of the iron plate 13, thereby stably and reliably fixing the mold body 5.

[0025] In this solution, the mounting mechanism includes a mounting plate 15, which is mounted on both ends of the mounting seat 3. The mounting plate 15 is provided with mounting holes 16, and bolts and other parts are used to fix the mounting plate 15 at the assembly position through the mounting holes 16, so that the mounting seat 3 is assembled on the molding equipment. By installing the mounting plate 15 on both ends of the mounting seat 3, the mounting seat 3 can be more firmly assembled on the molding equipment.

[0026] In this solution, a mounting frame 17 is provided between the bottom end of the mounting seat 3 and the lifting mechanism 7 and the rotating mechanism 6. The mounting frame 17 can securely assemble the lifting mechanism 7 and the rotating mechanism 6, and can facilitate the inspection and maintenance of the lifting mechanism 7 and the rotating mechanism 6.

[0027] In this solution, the rotating mechanism 6 is a driving motor, which has the characteristics of high rotation accuracy and good stability, so that the rotating adjustment rod 10 can operate stably and reliably.

[0028] In this solution, a bearing seat 18 is provided between the output end of the driving motor and the top end of the adjusting slot 4 , and the bearing seat 18 can make the output end of the driving motor more stable during rotation, thereby improving the stability of the rotating adjusting rod 10 .

[0029] In this solution, the lifting mechanism 7 is an electric telescopic rod, which has the characteristics of high adjustment accuracy, low power consumption and good stability, so that the movable mold body 5 can be lifted and lowered stably and reliably.

[0030] In this solution, the mold body 5 is adapted to the slot. By adapting the mold body 5 to the slot, the precision of the mold body 5 and the lower mold 2 in forming the workpiece can be improved.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mold for forming a housing of an electric vehicle reducer, comprising an upper mold (1) and a lower mold (2), wherein the lower mold (2) is provided with a mounting seat (3), and the mounting seat (3) is provided with a mounting mechanism, characterized in that: An adjusting groove (4) is provided inside the mounting seat (3), a groove is provided between the adjusting groove (4) and the top end of the lower mold (2), a mold body (5) is provided on the groove, a rotating mechanism (6) and a lifting mechanism (7) are provided at the bottom end of the mounting seat (3), an output end of the lifting mechanism (7) passes through the adjusting groove (4) and is connected to the mold body (5), a fixing mechanism is provided between the mold body (5) and the adjusting groove (4), a connecting pipe (8) is provided on one side of the mounting seat (3), a joint (9) is provided on the connecting pipe (8), an adjusting rod (10) is provided in the adjusting groove (4), a nozzle (11) is provided at the top end of the adjusting rod (10), a hose (12) is provided between the nozzle (11) and the connecting pipe (8), and the output end of the rotating mechanism (6) is connected to the adjusting rod (10).

2. The electric vehicle reducer housing forming mold according to claim 1, characterized in that: The fixing mechanism comprises an iron plate (13) and an electromagnetic lock (14); the iron plate (13) is installed on one side of the adjustment slot (4); the iron plate (13) extends to one side of the slot; the electromagnetic lock (14) is embedded in one side of the mold body (5); and the electromagnetic lock (14) abuts against the iron plate (13).

3. The electric vehicle reducer housing forming mold according to claim 2, characterized in that: The mounting mechanism comprises a mounting plate (15), the mounting plate (15) being mounted on both ends of the mounting seat (3), and a mounting hole (16) being provided on the mounting plate (15).

4. The electric vehicle reducer housing forming die according to claim 3, characterized in that: A mounting frame (17) is provided between the bottom end of the mounting seat (3), the lifting mechanism (7) and the rotating mechanism (6).

5. The electric vehicle reducer housing forming die according to claim 4, characterized in that: The rotating mechanism (6) is a driving motor.

6. The electric vehicle reducer housing forming die according to claim 5, characterized in that: A bearing seat (18) is provided between the output end of the driving motor and the top end of the adjusting slot (4).

7. The electric vehicle reducer housing forming die according to claim 6, characterized in that: The lifting mechanism (7) is an electric telescopic rod.

8. The electric vehicle reducer housing forming die according to claim 7, characterized in that: The mold body (5) is adapted to the slot.