Combined machining device for long titanium steel composite pipe

The composite processing device with a horizontal press and adjustable fixing tool automates the alignment and insertion of titanium and steel pipes, addressing the inefficiencies of manual methods and improving efficiency and alignment in titanium-steel composite pipe manufacturing.

CN222175675UActive Publication Date: 2024-12-17BAOJI BOYUAN PIPE FITTINGS CO LTD
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Patent Information

Application Number
CN202420889693.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-17
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The manual pushing and pressing method for manufacturing titanium-steel composite pipes is time-consuming and labor-intensive, necessitating a more efficient processing solution.

Method used

A composite processing device comprising a horizontal press and a long composite pipe fixing tool, featuring a frame structure with adjustable components for aligning and supporting titanium and steel pipes, utilizing a hydraulic cylinder for automated insertion.

Benefits of technology

The device simplifies the processing of titanium-steel composite pipes, significantly reducing manpower requirements and enhancing work efficiency while ensuring consistent alignment and force application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a composite machining device for a titanium steel long composite pipe, and belongs to the technical field of metal composite pipe machining. Comprising a horizontal press machine and a long composite pipe fixing tool, the horizontal press machine is horizontally fixed on the ground, the long composite pipe fixing tool is fixed on the ground right in front of the horizontal press machine, and the length direction of the long composite pipe fixing tool is the same as the center line of the horizontal press machine; the long composite pipe fixing tool comprises a tool base, a plurality of side stand columns are evenly and fixedly arranged on the two sides of the tool base, the upper portions of the side stand columns on the same side are connected through side longitudinal beams, one ends of the side longitudinal beams on the two sides are fixedly connected through a cross beam, a transverse supporting beam is arranged on the upper portion of the tool base, and vertical blocking columns are symmetrically arranged on the two sides of the upper portion of the transverse supporting beam. And a movable limiting beam is arranged on the long composite pipe fixing tool. According to the utility model, the long composite pipe fixing tool and the horizontal press machine are combined together, so that the titanium steel pipe is compounded, the structure is simple, the manufacturing is convenient, the manpower is saved, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal composite pipe processing, and particularly relates to a composite processing device for a titanium steel elongated composite pipe. Background Art

[0002] The structure of the metal composite pipe is composed of two or more different materials, and the pipe layers are tightly combined through various deformation and connection technologies. The metal composite pipe utilizes the best properties of the base material and the cladding metal. Compared with the integral alloy pipe, it can effectively reduce the cost and improve the safety and reliability of the application. In recent years, bimetallic composite pipes have been widely used in the transportation projects of fluids such as petroleum, chemical, food, and water supply due to their good corrosion resistance and wear resistance. Among the existing bimetallic composite pipes, there is a titanium-steel composite pipe structure. When processing the titanium-steel composite pipe, the titanium pipe needs to be coaxially pressed into the steel pipe. The manual pushing and pressing method generally used now is time-consuming and labor-intensive. Therefore, it is necessary to propose improvements. Utility Model Content

[0003] The technical problem solved by the utility model is to provide a composite processing device for a long titanium-steel composite pipe. The utility model manufactures a long composite pipe fixing tool based on the composite processing characteristics of the titanium-steel composite pipe, combines the long composite pipe fixing tool with a horizontal press, and realizes the composite of the titanium pipe and the steel pipe. The utility model has a simple structure and is easy to manufacture. It replaces manual labor to complete the processing of the titanium-steel composite pipe, greatly saving manpower and improving work efficiency.

[0004] In order to achieve the above purpose, the technical solution adopted by this utility model is:

[0005] A composite processing device for a titanium steel long composite pipe comprises a horizontal press and a long composite pipe fixing tool, wherein the horizontal press is fixed horizontally on the ground, and the long composite pipe fixing tool is fixed on the ground directly in front of the horizontal press, and the length direction of the long composite pipe fixing tool is in the same direction as the center line of the horizontal press;

[0006] The long composite pipe fixing tool includes a tool base, and multiple side columns are evenly distributed and fixed on both sides of the tool base. The upper parts of the multiple side columns on the same side are connected by side longitudinal beams, and one end of the side longitudinal beams on both sides are fixedly connected by cross beams. A cross support beam is provided on the upper part of the tool base, and vertical blocking columns are symmetrically provided on both sides of the upper part of the cross support beam. The long composite pipe fixing tool is provided with a limit beam whose position can be moved.

[0007] Among them, the tooling base is a frame structure formed by connecting longitudinal beams and transverse beams; the lower parts of both ends of the transverse support beam are fixedly connected to the upper surface of the tooling base through height adjustment seats, and the lower end of the vertical blocking column is adjusted to the transverse support beam through a transverse sliding adjustment fixed structure.

[0008] Furthermore, the height adjustment seat includes an upper internal threaded tube, a lower internal threaded tube and a middle external threaded rod, the threads of the upper and lower parts of the middle external threaded rod are in opposite directions, the upper internal threaded tube is screwed into the threads of the upper part of the middle external threaded rod, and the lower internal threaded tube is screwed into the threads of the lower part of the middle external threaded rod, the upper end of the upper internal threaded tube is fixedly connected to the bottom surface of the cross support beam, and the lower end of the lower internal threaded tube is fixedly connected to the upper surface of the tooling base; a wrench hole is provided in the middle of the middle external threaded rod.

[0009] Furthermore, the transverse sliding adjustment fixing structure includes a transverse slideway provided on the upper surface of the transverse support beam, a slide plate is fixedly provided at the lower part of the vertical blocking column, the slide plate is slidably connected to the transverse slideway, and a fastening screw is screwed on the slide plate.

[0010] Furthermore, the horizontal press includes a press base, a mounting seat is vertically fixed in the middle of the upper part of the press base, a push rod guide plate is vertically fixed to the front of the upper part of the press base, a hydraulic cylinder is fixed behind the mounting seat, the axis of the hydraulic cylinder is horizontal, a push plate guide rod is horizontally connected between the mounting seat and the push rod guide plate, the push plate guide rod has a gap adapted for a push plate, a longitudinal slide is provided on the press base, a slider is provided at the lower part of the push plate, the slider is slidably adapted on the longitudinal slide, the rear of the push plate is fixedly connected to the piston end of the hydraulic cylinder, the front of the push plate is fixedly connected to a push rod, the push rod is horizontally arranged and the gap passes through the hole on the push rod guide plate.

[0011] The advantages of this utility model compared with the prior art are:

[0012] 1. In this solution, a long composite pipe fixing fixture is manufactured based on the composite processing characteristics of titanium-steel composite pipes. The long composite pipe fixing fixture is combined with a horizontal press to achieve the composite effect of titanium pipes and steel pipes. The fixture has a simple structure and is easy to manufacture. It replaces manual labor to complete the processing of titanium-steel composite pipes, greatly saving manpower and improving work efficiency.

[0013] 2. In this solution, the lower parts of both ends of the horizontal support beam are fixedly connected to the upper surface of the tooling base through a height adjustment seat, so that the horizontal support beam can be raised and lowered. The lower end of the vertical retaining column is adjusted to the horizontal support beam through a horizontal sliding adjustment fixed structure, so that the vertical retaining column can be adjusted laterally, thereby supporting composite pipe fittings of different diameters and keeping them consistent with the height of the press. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the fixing tool for medium-long composite pipes of the utility model;

[0016] Figure 3 This is a left side view of the fixing tool for the medium-long composite pipe of the utility model;

[0017] Figure 4 This is a schematic diagram of the internal structure of the height adjustment seat in the utility model. DETAILED DESCRIPTION

[0018] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] It should be noted that, in this document, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus comprising the element.

[0020] See also Figure 1-4 , describe in detail the embodiments of the present utility model.

[0021] Example: Composite processing device for titanium steel long composite pipe, see Figure 1 As shown, it includes a horizontal press 1 and a long composite pipe fixing tool 2. The horizontal press 1 is fixed flat on the ground, and the long composite pipe fixing tool 2 is fixed on the ground directly in front of the horizontal press 1. The length direction of the long composite pipe fixing tool 2 is in the same direction as the center line of the horizontal press 1.

[0022] See Figure 1 、 Figure 2 As shown, the long composite pipe fixing tool 2 includes a tool base 2-1, and a plurality of side columns 2-2 are evenly fixed on both sides of the tool base 2-1. The upper parts of the plurality of side columns 2-2 on the same side are connected by a side longitudinal beam 2-3, and one end of the side longitudinal beams 2-3 on both sides are fixedly connected by a cross beam 2-4. A transverse support beam 2-5 is provided on the upper part of the tool base 2-1, and vertical blocking columns 2-7 are symmetrically provided on both sides of the upper part of the transverse support beam 2-5. The long composite pipe fixing tool 2 is provided with a limit beam 2-11 whose position can be moved.

[0023] In this embodiment, a long composite pipe fixing fixture is made to meet the composite processing characteristics of titanium-steel composite pipes. The long composite pipe fixing fixture is combined with a horizontal press to achieve the composite effect of titanium pipes and steel pipes. During operation, the steel pipe 3 is placed on the long composite pipe fixing fixture 2, supported by a horizontal support beam 2-5, and limited on both sides by vertical retaining columns 2-7. The end of the steel pipe 3 is pressed against the limiting beam 2-11 and tightened, so that the limiting beam 2-11 is close to the side column 2-2. Then, one end of the titanium pipe 4 is aligned with one end hole of the steel pipe 3, and the other end of the titanium pipe 4 is supported by the hydraulic cylinder on the press. The press is started, and the titanium pipe 4 can be pushed into the interior of the steel pipe 3. The fixture has a simple structure and is easy to manufacture. It replaces manual processing to complete the processing of titanium-steel composite pipes, greatly saving manpower and improving work efficiency.

[0024] In a specific embodiment, see Figure 3 As shown, the tooling base 2-1 is a frame structure formed by connecting longitudinal beams and transverse beams. The lower portions of both ends of the transverse support beam 2-5 are fixedly connected to the upper surface of the tooling base 2-1 via height adjustment seats 2-6. The transverse support beam can be raised and lowered to ensure that the center of the composite pipe is roughly aligned with the center of the press, ensuring uniform force during composite pressing. The lower ends of the vertical retaining columns 2-7 are adjustable and connected to the transverse support beam 2-5 via a transverse sliding adjustment fixing structure, facilitating the adjustment of the distance between the two vertical retaining columns 2-7 and facilitating the positioning of composite pipes of different diameters.

[0025] In a specific embodiment, see Figure 4 As shown, the height adjustment seat 2-6 includes an upper internal threaded tube 2-6-1, a lower internal threaded tube 2-6-2 and a middle external threaded rod 2-6-3, the threads of the upper and lower parts of the middle external threaded rod 2-6-3 are in opposite directions, the upper internal threaded tube 2-6-1 is screwed into the threads of the upper part of the middle external threaded rod 2-6-3, the lower internal threaded tube 2-6-2 is screwed into the threads of the lower part of the middle external threaded rod 2-6-3, the upper end of the upper internal threaded tube 2-6-1 is fixedly connected to the bottom surface of the cross support beam 2-5, and the lower end of the lower internal threaded tube 2-6-2 is fixedly connected to the upper surface of the tooling base 2-1; a wrench hole 2-6-4 is provided in the middle of the middle external threaded rod 2-6-3.

[0026] In this embodiment, the middle external threaded rod 2-6-3 can be rotated by inserting a wrench into the wrench hole 2-6-4. When the middle external threaded rod 2-6-3 rotates, the upper internal threaded tube 2-6-1 and the lower internal threaded tube 2-6-2 will be driven to move in opposite directions through the threaded structure, thereby changing the height of the height adjustment seat 2-6, and realizing the lifting and lowering adjustment of the cross support beam 2-5.

[0027] In a specific embodiment, see Figure 3As shown, the transverse sliding adjustment fixing structure includes a transverse slide 2-9 arranged on the upper surface of the transverse support beam 2-5, and a slide plate 2-8 is fixedly provided at the lower part of the vertical blocking column 2-7. The slide plate 2-8 is slidingly connected to the transverse slide 2-9, and a fastening screw 2-10 is screwed on the slide plate 2-8.

[0028] In this embodiment, by loosening the fastening screws 2-10, the vertical blocking columns 2-7 can be moved along the horizontal slide 2-9, so that the distance between the two vertical blocking columns 2-7 can be changed according to the diameter of the composite pipe fitting to adapt to the limit of the corresponding composite pipe fitting. After adjustment, the positioning is performed by fastening the screws 2-10.

[0029] In a specific embodiment, see Figure 1 As shown, the horizontal press 1 includes a press base 1-1, a mounting seat 1-2 is vertically fixed in the middle of the upper part of the press base 1-1, a push rod guide plate 1-4 is vertically fixed on the front of the upper part of the press base 1-1, and a hydraulic cylinder 1-3 is fixed behind the mounting seat 1-2, and the axis of the hydraulic cylinder 1-3 is horizontal, and a push plate guide rod 1-6 is horizontally connected between the mounting seat 1-2 and the push rod guide plate 1-4, and a push plate 1-5 is adapted to have a gap on the push plate guide rod 1-6, a longitudinal slide 1-8 is provided on the press base 1-1, a slider 1-9 is provided at the lower part of the push plate 1-5, and the slider 1-9 is slidably adapted on the longitudinal slide 1-8, the rear of the push plate 1-5 is fixedly connected to the piston end of the hydraulic cylinder 1-3, and the front of the push plate 1-5 is fixedly connected to a push rod 1-7, and the push rod 1-7 is horizontally arranged and the gap passes through the hole on the push rod guide plate 1-4.

[0030] In this embodiment, the structure of the horizontal press is the same as the structural principle of the common press, with large thrust and stable and reliable pushing speed, which ensures the processing quality of the composite pipe, improves work efficiency and saves manpower.

[0031] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0032] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. Composite processing device for titanium steel long composite pipe, Features: The invention comprises a horizontal press (1) and a long composite pipe fixing tool (2), wherein the horizontal press (1) is fixed flat on the ground, the long composite pipe fixing tool (2) is fixed on the ground directly in front of the horizontal press (1), and the length direction of the long composite pipe fixing tool (2) is in the same direction as the center line of the horizontal press (1); The long composite pipe fixing tool (2) comprises a tool base (2-1), a plurality of side columns (2-2) are evenly and fixedly arranged on both sides of the tool base (2-1), the upper parts of the plurality of side columns (2-2) on the same side are connected by side longitudinal beams (2-3), one end of the side longitudinal beams (2-3) on both sides are fixedly connected by a cross beam (2-4), a cross support beam (2-5) is arranged on the upper part of the tool base (2-1), vertical retaining columns (2-7) are symmetrically arranged on both sides of the upper part of the cross support beam (2-5), and a movable limit beam (2-11) is arranged on the long composite pipe fixing tool (2).

2. The composite processing device for titanium steel long composite pipe according to claim 1, Features: The tooling base (2-1) is a frame structure formed by connecting longitudinal beams and transverse beams; the lower parts of both ends of the transverse support beam (2-5) are fixedly connected to the upper surface of the tooling base (2-1) via height adjustment seats (2-6), and the lower ends of the vertical blocking columns (2-7) are adjustedly connected to the transverse support beam (2-5) via a transverse sliding adjustment fixing structure.

3. The composite processing device for the titanium steel long composite pipe according to claim 2, Features: The height adjustment seat (2-6) comprises an upper internal threaded tube (2-6-1), a lower internal threaded tube (2-6-2) and a middle external threaded rod (2-6-3); the threads of the upper and lower parts of the middle external threaded rod (2-6-3) are screwed in opposite directions; the upper internal threaded tube (2-6-1) is screwed with the threads of the upper part of the middle external threaded rod (2-6-3); the lower internal threaded tube (2-6-2) is screwed with the threads of the lower part of the middle external threaded rod (2-6-3); the upper end of the upper internal threaded tube (2-6-1) is fixedly connected to the bottom surface of the transverse support beam (2-5); the lower end of the lower internal threaded tube (2-6-2) is fixedly connected to the upper surface of the tooling base (2-1); and a wrench hole (2-6-4) is provided in the middle of the middle external threaded rod (2-6-3).

4. The composite processing device for titanium steel long composite pipe according to claim 2, Features: The transverse sliding adjustment fixing structure comprises a transverse slideway (2-9) arranged on the upper surface of the transverse support beam (2-5); a slide plate (2-8) is fixedly arranged at the lower part of the vertical blocking column (2-7); the slide plate (2-8) is slidably connected to the transverse slideway (2-9); and a fastening screw (2-10) is screwed on the slide plate (2-8).

5. The composite processing device for titanium steel long composite pipe according to claim 1, Features: The horizontal press (1) comprises a press base (1-1), a mounting seat (1-2) is vertically fixed in the middle of the upper part of the press base (1-1), a push rod guide plate (1-4) is vertically fixed at the front of the upper part of the press base (1-1), a hydraulic cylinder (1-3) is fixed at the rear of the mounting seat (1-2), the axis of the hydraulic cylinder (1-3) is horizontal, a push plate guide rod (1-6) is horizontally connected between the mounting seat (1-2) and the push rod guide plate (1-4), and the push plate guide rod (1-6) is horizontally connected between the mounting seat (1-2) and the push rod guide plate (1-4). A push plate (1-5) is adapted to fit the gap on the push plate (1-6), a longitudinal slideway (1-8) is provided on the press base (1-1), a slider (1-9) is provided at the lower part of the push plate (1-5), the slider (1-9) is slidably adapted on the longitudinal slideway (1-8), the rear of the push plate (1-5) is fixedly connected to the piston end of the hydraulic cylinder (1-3), the front of the push plate (1-5) is fixedly connected to a push rod (1-7), the push rod (1-7) is horizontally arranged and the gap passes through the hole on the push rod guide plate (1-4).