Steel bar breaking device with safety structure

By using safety components in the steel bar breaking device, including mounting plates, rotary rods, fixing frames, screws and counterweights, the turning range of the steel bars is limited and its kinetic energy consumed, thus solving the problem of excessive kinetic energy when the steel bars are broken in the prior art. Safety accidents and fixture damage problems achieve a safer and more durable steel bar breaking process.

CN222175779UInactive Publication Date: 2024-12-17ZHEJIANG DAOUGANG CONSTR GRP CO LTD
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Patent Information

Application Number
CN202420818067.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the breaking process of existing steel bar breaking devices, the steel bars are prone to obtain large kinetic energy, causing the broken steel bars to bounce to the side, which may cause safety accidents, and the fixed blocks are easily damaged, which cannot effectively consume the kinetic energy of the steel bars.

Method used

A steel bar breaking device with a safety structure is designed, and the insurance components include No. 1 mounting plate, rotary rod, fixing frame, bolt, arc-shaped fixing block, screw, restriction plate and counterweight block, through the rotation and arc of the screw The design of the groove limits the range of the rebars, and consumes the kinetic energy of the rebars through the counterweight blocks to reduce the impact force.

Benefits of technology

Effectively fix the steel bars to prevent their side from bounced away, improve workers' safety, extend the service life of the fixing frame, reduce impact force, and avoid damage to the fixing frame.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel bar breaking device with a safety structure, which belongs to the field of breaking devices and comprises a bottom plate, a support fixedly connected onto the bottom plate, an air cylinder fixedly connected onto the support, a breaking knife movably mounted below the air cylinder, a steel bar workpiece movably mounted on the bottom plate and fixedly connected with the bottom plate through a safety component. By arranging the safety assembly, the reinforcing steel bar workpiece and the fixing frame are convenient to mount and dismount, in the breaking process of the reinforcing steel bar workpiece, the fixing frame turns over along with the broken reinforcing steel bar workpiece, the fixing frame and the reinforcing steel bar workpiece are kept in a fixed connection state, the reinforcing steel bar workpiece cannot be completely bounced away, and the limiting plate limits the moving range of the reinforcing steel bar workpiece; the safety can be guaranteed when the worker is out of the moving range, the balancing weight synchronously moves upwards along with outward overturning of the steel bar workpiece, so that kinetic energy obtained by the steel bar workpiece is gradually consumed, the impact force of the steel bar workpiece on the fixing frame is reduced, and the service life of the fixing frame is prolonged.
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Description

Technical Field

[0001] The utility model relates to the field of breaking devices, in particular to a steel bar breaking device with a safety structure. Background Art

[0002] Steel bars refer to steel used for reinforced concrete and prestressed reinforced concrete, and their cross-sections are circular, and sometimes square with rounded corners. In the prior art, a Chinese utility model patent with a public document number of CN216096150U discloses a steel bar breaking device for construction sites. The utility model uses a positioning mechanism to effectively fix the steel bars during the breaking process, avoiding the phenomenon that the workers are injured by manual support and fixation when the steel bars are broken in the traditional way due to the limited manual strength and the elasticity of the steel bars at the moment of breaking.

[0003] However, the utility model fixes the steel bar by squeezing the upper fixed block. During the process of the gate knife breaking the steel bar, the two broken sections of the steel bar are likely to obtain greater kinetic energy, causing the broken steel bar to bounce to the side. The upper fixed block may be impacted and move the compression spring upward, causing the steel bar to break away from the upper fixed block and bounce to the side, causing a safety accident. At the same time, after the upper fixed block is impacted upward by the steel bar, it is easy to accelerate damage. Therefore, when fixing the steel bar in the breaking process, it is not enough to consider limiting the workpiece from moving, but also necessary to consider consuming the kinetic energy obtained by the broken steel bar, so as to make the steel bar breaking process safer. Utility Model Content

[0004] The main purpose of the utility model is to provide a steel bar breaking device with a safety structure, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A steel bar breaking device with a safety structure comprises a base plate, a bracket is fixedly connected to the base plate, a cylinder is fixedly connected to the bracket, a breaking knife is movably installed at a position below the cylinder, a steel bar workpiece is movably installed on the base plate, the steel bar workpiece is fixedly connected to the base plate through a safety component, the safety component comprises a No. 1 mounting plate, a rotating rod, a fixing frame, a bolt, an arc-shaped fixing block, a screw, a limiting plate and a counterweight block, the No. 1 mounting plate is fixedly connected to the base plate, the rod bodies on both sides of the rotating rod are movably installed with the No. 1 mounting plate, the fixing frame is fixedly connected to the rotating rod, the bolt is movably installed on the fixing frame, the arc-shaped fixing block is movably installed with the bolt, the screw is fixedly connected to one end position of the rotating rod, the screw is movably installed with the limiting plate, and the counterweight block is fixedly connected to the screw.

[0007] Preferably, the safety assembly further includes a rotating shaft and a V-shaped groove, the rod bodies on both sides of the rotating rod are movably mounted on the No. 1 mounting plate through the rotating shaft, the V-shaped groove is opened in the fixing frame, and the steel bar workpiece is located in the V-shaped groove.

[0008] Preferably, the safety component further includes a screw hole and a slide groove, the slide groove is provided on the fixing frame, the arc-shaped fixing block is movably installed in the slide groove, the screw hole is provided on the fixing frame, and the bolt is movably installed in the screw hole.

[0009] Preferably, the insurance assembly further includes a connecting sleeve and a rotating block, wherein the rotating block is fixedly connected to the lower end of the bolt, the connecting sleeve is fixedly connected to the arc-shaped fixed block, and the rotating block is movably installed in the connecting sleeve.

[0010] Preferably, the safety component also includes an arc groove, a No. 1 connecting plate and a No. 2 connecting plate, the arc groove is opened on the limiting plate, the screw is movably installed in the arc groove, the No. 1 connecting plate and the No. 2 connecting plate are fixedly connected to the lower position of the limiting plate, and the limiting plate is fixedly connected to the bottom plate through the No. 1 connecting plate and the No. 2 connecting plate.

[0011] Preferably, the safety assembly further includes a fixing nut, a through hole is opened at the center of the counterweight block, the counterweight block is inserted into the screw rod through the through hole, and the counterweight block is fixedly connected to the screw rod by the fixing nut.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] In the utility model, the two ends of the steel bar workpiece are inserted into the fixing frame through the provided safety assembly, and the arc-shaped fixing block moves downward through the bolt to clamp and fix the steel bar, so that the steel bar workpiece is easy to install and disassemble;

[0014] In the utility model, by providing a safety component, during the process of the breaking knife breaking the steel bar workpiece, when the two broken sections of the steel bar workpiece bounce to the side, the fixing frame flips synchronously to maintain a fixed connection with the broken steel bar workpiece and will not be completely separated, and the screw rod rotates upward in the arc groove. Due to the limited length of the arc groove, the flipping angle of the steel bar workpiece is limited, so that the steel bar workpiece moves within a limited range. As long as the staff is outside the limited range, the injury can be avoided, and a counterweight block is provided on the screw rod. When the screw rod rotates upward, the counterweight block moves upward synchronously, thereby consuming part of the kinetic energy obtained by the broken steel bar workpiece, reducing the impact force of the steel bar workpiece, making the fixing frame not easy to be damaged, extending the service life, and ensuring the safety of the staff during the process of breaking the steel bar workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the fixing frame and the rotating rod of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the bolt and the arc-shaped fixing block of the utility model;

[0018] Figure 4 The utility model is a schematic structural diagram of the screw rod, the limiting plate and the counterweight block.

[0019] In the figure: 1, base plate; 2, bracket; 3, cylinder; 4, breaking knife; 5, steel bar workpiece; 6, insurance assembly; 601, No. 1 mounting plate; 602, rotating rod; 603, rotating shaft; 604, fixing frame; 605, V-shaped groove; 606, slide groove; 607, screw hole; 608, bolt; 609, arc-shaped fixing block; 610, connecting sleeve; 611, rotating block; 612, screw rod; 613, limiting plate; 614, arc-shaped groove; 615, No. 1 connecting plate; 616, No. 2 connecting plate; 617, counterweight block; 618, fixing nut. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figure 1 , Figure 2 and Figure 3As shown, a steel bar breaking device with a safety structure includes a base plate 1, a bracket 2 is fixedly connected to the base plate 1, a cylinder 3 is fixedly connected to the bracket 2, a breaking knife 4 is movably installed at a position below the cylinder 3, a steel bar workpiece 5 is movably installed on the base plate 1, and the steel bar workpiece 5 is fixedly connected to the base plate 1 through a safety component 6. The safety component 6 includes a No. 1 mounting plate 601, a rotating rod 602, a fixing frame 604, a bolt 608, an arc-shaped fixing block 609, a screw 612, a limiting plate 613 and a counterweight block 617. The No. 1 mounting plate 601 is fixedly connected to the base plate 1. On the plate 1, the rod bodies on both sides of the rotating rod 602 are movably installed with the first mounting plate 601, the fixing frame 604 is fixedly connected to the rotating rod 602, the bolt 608 is movably installed on the fixing frame 604, the arc-shaped fixing block 609 is movably installed with the bolt 608, the insurance component 6 also includes a rotating shaft 603 and a V-shaped groove 605, the rod bodies on both sides of the rotating rod 602 are movably installed with the first mounting plate 601 through the rotating shaft 603, the V-shaped groove 605 is opened in the fixing frame 604, the steel workpiece 5 is located in the V-shaped groove 605, and the insurance component 6 also includes a screw hole 607 and The slide groove 606 is provided on the fixing frame 604, the arc-shaped fixing block 609 is movably installed in the slide groove 606, the screw hole 607 is provided on the fixing frame 604, the bolt 608 is movably installed in the screw hole 607, the insurance component 6 also includes a connecting sleeve 610 and a rotating block 611, the rotating block 611 is fixedly connected to the lower end position of the bolt 608, the connecting sleeve 610 is fixedly connected to the arc-shaped fixing block 609, the rotating block 611 is movably installed in the connecting sleeve 610, and the two No. 1 mounting plates 601 are fixedly connected by the plate structure so that the same The No. 1 mounting plate 601 connected by a rotating rod 602 is fixedly connected as a whole, which makes it more stable. One side of the fixing frame 604 is placed on the plate body between the No. 1 mounting plate 601, so that the fixing frame 604 can be kept parallel, and the steel workpiece 5 is inserted into the V-groove 605 of the fixing frame 604. The bolt 608 is screwed downward to move the arc-shaped fixing block 609 downward. The arc-shaped fixing block 609 clamps the steel workpiece 5, making it easy to clamp and fix the steel workpiece 5. When the steel workpiece 5 needs to be disassembled, the bolt 608 can be rotated in the opposite direction.

[0022] like Figure 1 and Figure 4As shown, the screw rod 612 is fixedly connected to one end of the rotating rod 602, the screw rod 612 is movably installed with the limiting plate 613, the counterweight block 617 is fixedly connected with the screw rod 612, the insurance component 6 also includes an arc groove 614, a No. 1 connecting plate 615 and a No. 2 connecting plate 616, the arc groove 614 is opened on the limiting plate 613, the screw rod 612 is movably installed in the arc groove 614, the lower position of the limiting plate 613 is fixedly connected with the No. 1 connecting plate 615 and the No. 2 connecting plate 616, and the limiting plate 613 is fixedly connected to the bottom plate 1 through the No. 1 connecting plate 615 and the No. 2 connecting plate 616, the insurance component 6 also includes a fixing nut 618, and a through hole is opened at the center of the counterweight block 617, and the counterweight block 617 is inserted through the through hole. The screw rod 612 is mounted on the counterweight 617, and the counterweight 617 is fixedly connected to the screw rod 612 by a fixing nut 618. When the steel workpiece 5 is broken into two sections, the fixing frame 604 rotates synchronously with the rotating rod 602, so that the fixing frame 604 and the steel workpiece 5 remain fixedly connected and are not easily separated from each other. The screw rod 612 moves in the arc groove 614 of the limiting plate 613. The length of the arc groove 614 is limited, so that the turning range of the steel workpiece 5 is determined. When the staff is outside this range, safety can be guaranteed. The counterweight 617 moves synchronously with the screw rod 612, which is convenient for consuming the kinetic energy obtained by the steel workpiece 5, reducing the impact force of the steel workpiece 5, reducing the impact force received by the fixing frame 604, and the fixing frame 604 is not easily damaged, thereby extending the service life.

[0023] It should be noted that the utility model is a steel bar breaking device with a safety structure. During the breaking process of the existing steel bar workpiece 5, due to the elasticity of the steel bar, the broken steel bar is easy to obtain greater kinetic energy, thereby ejecting to the side and injuring the staff. Through the safety component 6, the two ends of the steel bar workpiece 5 pass through the fixing frames 604 on both sides, the bolts 608 are screwed downward, the rotating block 611 rotates in the connecting sleeve 610, and pushes the connecting sleeve 610 and the arc-shaped fixing block 609 to move downward, and the two sides of the arc-shaped fixing block 609 move downward synchronously in the slide groove 606. The arc-shaped fixing block 609 clamps and fixes the steel bar workpiece 5 in the V-shaped groove 605, and the bolts 608 are rotated in the opposite direction so that the steel bar workpiece 5 can be disassembled. The cylinder 3 moves the breaking knife 4 downward to break the steel bar workpiece 5. The two broken sections of the steel bar workpiece 5 are flipped to the side, and the fixing frame 604 is synchronously rotated on the No. 1 mounting plate 601 through the rotating rod 602, so that the steel bar workpiece 5 and the fixing frame 604 are kept fixedly connected, and the broken The steel workpiece 5 will not be completely separated or bounced off. When the rotating rod 602 rotates, the screw 612 moves synchronously in the arc groove 614 of the limiting plate 613. The length of the arc groove 614 is limited, so that the turning angle of the fixed frame 604 and the steel workpiece 5 is limited, thereby limiting the range of motion of the steel workpiece 5. The staff is outside this range of motion to ensure safety. The counterweight block 617 is fixedly connected to the screw rod 612. As the screw rod 612 rotates upward, the counterweight block 617 rotates upward synchronously. The counterweight block 617 is made of heavier materials, such as steel, so that when the counterweight block 617 rotates upward, it needs to consume a large amount of kinetic energy, thereby consuming the kinetic energy obtained when the steel workpiece 5 breaks, so that the steel workpiece 5 loses the power to eject outward and reduces the impact force of the steel workpiece 5 on the fixed frame 604, so that the fixed frame 604 is easy to maintain its service life. After the kinetic energy of the fixed frame 604 flipping outward is partially consumed by the counterweight block 617, the fixed frame 604 is easy to fall back naturally.

[0024] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. It is only a preferred embodiment of the utility model, and its description is more specific and detailed, but it cannot be understood as limiting the scope of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The embodiments can be changed, modified, replaced and deformed without departing from the principle and purpose of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A steel bar breaking device with a safety structure, comprising a base plate (1), a bracket (2) fixedly connected to the base plate (1), a cylinder (3) fixedly connected to the bracket (2), a breaking knife (4) movably mounted below the cylinder (3), a steel bar workpiece (5) movably mounted on the base plate (1), Features: The steel bar workpiece (5) is fixedly connected to the bottom plate (1) via a safety assembly (6), wherein the safety assembly (6) comprises a first mounting plate (601), a rotating rod (602), a fixing frame (604), a bolt (608), an arc-shaped fixing block (609), a screw rod (612), a limiting plate (613) and a counterweight (617), wherein the first mounting plate (601) is fixedly connected to the bottom plate (1), and the rod bodies on both sides of the rotating rod (602) are connected to the first mounting plate (601). The plate (601) is movably installed, the fixing frame (604) is fixedly connected to the rotating rod (602), the bolt (608) is movably installed on the fixing frame (604), the arc-shaped fixing block (609) and the bolt (608) are movably installed, the screw rod (612) is fixedly connected to one end of the rotating rod (602), the screw rod (612) and the limiting plate (613) are movably installed, and the counterweight block (617) is fixedly connected to the screw rod (612).

2. The steel bar breaking device with a safety structure according to claim 1, Features: The safety assembly (6) further comprises a rotating shaft (603) and a V-shaped groove (605); the rod bodies on both sides of the rotating rod (602) are movably mounted on the first mounting plate (601) via the rotating shaft (603); the V-shaped groove (605) is arranged in the fixing frame (604); and the steel bar workpiece (5) is located in the V-shaped groove (605).

3. The steel bar breaking device with a safety structure according to claim 2, Features: The safety assembly (6) further comprises a screw hole (607) and a slide groove (606), wherein the slide groove (606) is provided on the fixing frame (604), the arc-shaped fixing block (609) is movably installed in the slide groove (606), the screw hole (607) is provided on the fixing frame (604), and the bolt (608) is movably installed in the screw hole (607).

4. The steel bar breaking device with a safety structure according to claim 3, Features: The safety assembly (6) further comprises a connecting sleeve (610) and a rotating block (611); the rotating block (611) is fixedly connected to the lower end of the bolt (608); the connecting sleeve (610) is fixedly connected to the arc-shaped fixed block (609); and the rotating block (611) is movably installed in the connecting sleeve (610).

5. The steel bar breaking device with a safety structure according to claim 4, Features: The safety assembly (6) further comprises an arc groove (614), a first connecting plate (615) and a second connecting plate (616); the arc groove (614) is provided on the limiting plate (613); the screw rod (612) is movably mounted in the arc groove (614); the first connecting plate (615) and the second connecting plate (616) are fixedly connected below the limiting plate (613); and the limiting plate (613) is fixedly connected to the bottom plate (1) via the first connecting plate (615) and the second connecting plate (616).

6. The steel bar breaking device with a safety structure according to claim 5, Features: The safety assembly (6) further includes a fixing nut (618), a through hole is provided at the center of the counterweight block (617), the counterweight block (617) is inserted into the screw rod (612) through the through hole, and the counterweight block (617) is fixedly connected to the screw rod (612) by the fixing nut (618).

Citation Information

Patent Citations

  • Steel bar breaking device for construction site

    CN216096150U