Electrode wire clamping mechanism with high stability
By designing an electrode wire clamping mechanism including a rotating disc, arcuate limiting groove and clamping block, the problem of wear and out of electrode wire guide wheel in a single-wire barrel reciprocating wire cutting machine tool is solved, and the difference is achieved Stable clamping and precise processing of thick and thin electrode wires.
Patent Information
- Application Number
- CN202323592980.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-28
AI Technical Summary
In a single-wire barrel reciprocating wire cutting machine tool, the high-speed operation of the electrode wire causes the wear of the guide wheel to intensify, affecting the processing accuracy. The existing guide device is an integrated structure, and the electrode wire is difficult to penetrate and has a single function.
An electrode wire clamping mechanism including a base, a transverse plate, a rotating disc, an arc-shaped limit slot, a sliding shaft, a limit slide, a clamp and a servo motor are designed to drive the sliding shaft and limit slide through the rotating disc. The block moves to achieve stable clamping of electrode wires of different thicknesses and improve adaptability and maintenance convenience through a removable bottom cover and return spring.
The stable clamping of the electrode wire is achieved, the adaptability and maintenance convenience of the device are improved, the difficulty of the electrode wire is avoided, and the processing accuracy is enhanced.
Smart Images

Figure CN222176230U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of medium-speed wire cutting machine tools, and in particular relates to an electrode wire clamping mechanism with strong stability. Background Art
[0002] In a single-wire reciprocating wire-cutting machine, since the electrode wire needs to run back and forth at high speed in the nozzle, the guide wheel will wear out more severely, causing the spatial position of the electrode wire to change during the operation process, affecting the processing accuracy. Usually, a guide device is needed to limit the position of the electrode wire. However, the current guide device is usually an integrated structure, and the electrode wire needs to pass through the middle guide hole, which makes wire threading difficult and has a single function. Utility Model Content
[0003] The purpose of the utility model is to provide an electrode wire clamping mechanism with strong stability to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a highly stable electrode wire clamping mechanism, comprising a base, a horizontal plate arranged on the base, a top plate arranged on the top of the horizontal plate, a wire feed guide wheel rotatably mounted on the top plate, an electrode wire is wound around the wire feed guide wheel, a wire feed hole is opened on the horizontal plate, a wire outlet hole is opened on the base, the electrode wire bypasses the wire feed guide wheel and passes through the wire feed hole and the wire outlet hole in sequence, an inner cavity is opened in the horizontal plate, a rotating disk is rotatably mounted in the inner cavity, and a hole is opened on the rotating disk for the electrode wire to pass through A through hole is provided on the rotating disk along the circumferential direction, three arc-shaped limit grooves are evenly provided, a sliding shaft is slidably arranged in the arc-shaped limit groove, a limit slider is rotatably installed on the sliding shaft, a connecting block is installed at the end of the limit slider away from the sliding shaft, a clamping block is connected to the connecting block, the three clamping blocks abut against the electrode wire, three guide rods are evenly provided on the inner wall of the inner cavity along the circumferential direction, the three limit sliders are respectively slidably arranged on the three guide rods, a bottom cover is buckled at the bottom of the inner cavity, and a small hole for the electrode wire to pass through is provided at the center of the bottom cover.
[0005] Preferably, a limiting hole is provided on the limiting sliding block, a limiting shaft is rotatably installed in the limiting hole, and the limiting shaft is installed on the sliding shaft.
[0006] Preferably, a servo motor is arranged in the transverse plate, a driving gear is installed on the action output shaft of the servo motor, and a tooth groove meshing with the driving gear is provided on the outer side wall of the rotating disk.
[0007] Preferably, a limit ring is arranged in the inner cavity, and the rotating disk is overlapped on the limit ring.
[0008] Preferably, a sliding hole is provided on the connecting block, a sliding rod is slidably arranged in the sliding hole, and the sliding rod is installed on the clamping block.
[0009] Preferably, two mutually symmetrical guide slots are provided on the inner wall of the slide hole, a guide slide block is slidably arranged in the guide slot, and the guide slide block is mounted on the slide rod.
[0010] Preferably, a return spring is arranged in the guide slot, one end of the return spring is mounted on the inner wall of the guide slot, and the other end of the return spring is mounted on the guide slider.
[0011] The beneficial effects of the utility model are:
[0012] In the utility model, through the structures such as the rotating disk and the clamping block, the electrode wire bypasses the wire guide wheel, passes through the wire entry hole and finally passes out through the wire exit hole. The three sliding shafts can be driven to slide along the arc-shaped limit groove by rotating the rotating disk, and the moving direction of the limit slider is limited by the guide rod, so that the sliding shaft can drive the limit slider to move axially along the guide rod, thereby driving the three clamping blocks to approach or move away from each other, so as to achieve the purpose of stably clamping and fixing electrode wires of different thicknesses, improve the adaptability of the device, and through the detachable bottom cover, the internal structure can be easily disassembled and repaired, and it is also convenient to pass the electrode wire out of the wire entry hole. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of an electrode wire clamping mechanism with strong stability proposed by the utility model;
[0014] Figure 2 It is a bottom-view cross-sectional schematic diagram of the structures of a slide bar, a clamping block, a connecting block, etc. of an electrode wire clamping mechanism with strong stability proposed by the utility model;
[0015] Figure 3 This is a schematic cross-sectional structure diagram of a sliding shaft, a rotating disk, a connecting block and other structures of an electrode wire clamping mechanism with strong stability proposed by the utility model;
[0016] Figure 4 The utility model proposes a highly stable electrode wire clamping mechanism Figure 2 A schematic diagram of the structure enlargement in the middle;
[0017] Figure 5 The utility model proposes a highly stable electrode wire clamping mechanism Figure 3 Enlarged schematic diagram of the structure at point B in the middle.
[0018] In the figure: 1. base; 2. horizontal plate; 3. top plate; 4. wire inlet guide wheel; 5. electrode wire; 6. wire inlet hole; 7. wire outlet hole; 8. rotating disk; 9. limit ring; 10. inner cavity; 11. arc-shaped limit groove; 12. connecting block; 13. slide rod; 14. clamping block; 15. bottom cover; 16. servo motor; 17. driving gear; 18. limit slider; 19. guide slide groove; 20. slide hole; 21. reset spring; 22. guide slider; 23. through hole; 24. slide shaft; 25. limit shaft; 26. limit hole; 27. guide rod. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Reference Figure 1-5 A highly stable electrode wire clamping mechanism comprises a base 1, a horizontal plate 2 is arranged on the base 1, a top plate 3 is arranged on the top of the horizontal plate 2, a wire feed guide wheel 4 is rotatably mounted on the top plate 3, an electrode wire 5 is wound around the wire feed guide wheel 4, a wire feed hole 6 is opened on the horizontal plate 2, a wire outlet hole 7 is opened on the base 1, the electrode wire 5 passes through the wire feed guide wheel 4 and the wire feed hole 6 and the wire outlet hole 7 in sequence, an inner cavity 10 is opened in the horizontal plate 2, a rotating disk 8 is rotatably mounted in the inner cavity 10, a through hole 23 for the electrode wire 5 to pass through is opened on the rotating disk 8, and a through hole 23 for the electrode wire 5 to pass through is uniformly opened in the circumferential direction on the rotating disk 8 Three arc-shaped limit grooves 11 are provided, and a sliding shaft 24 is slidably arranged in the arc-shaped limit groove 11. A limit slider 18 is rotatably installed on the sliding shaft 24. A connecting block 12 is installed at the end of the limit slider 18 away from the sliding shaft 24. A clamping block 14 is connected to the connecting block 12. The three clamping blocks 14 abut against the electrode wire 5. Three guide rods 27 are evenly arranged along the circumferential direction on the inner wall of the inner cavity 10. The three limit sliders 18 are respectively slidably arranged on the three guide rods 27. The bottom of the inner cavity is buckled with a bottom cover 15, and a small hole for the electrode wire 5 to pass through is opened at the center of the bottom cover 15.
[0021] Through the structures such as the rotating disk 8 and the clamping block 14, the electrode wire 5 bypasses the wire guide wheel 4, passes through the wire entry hole 6 and finally passes out through the wire outlet hole 7. The three sliding shafts 24 can be driven to slide along the arc-shaped limit groove 11 by rotating the rotating disk 8. At the same time, the moving direction of the limit slider 18 is limited by the guide rod 27, so that the sliding shaft 24 can drive the limit slider 18 to move axially along the guide rod 27, thereby driving the three clamping blocks 14 to approach or move away from each other, so as to achieve the purpose of stably clamping and fixing the electrode wires 5 of different thicknesses, thereby improving the adaptability of the device, and through the detachable bottom cover 15, the internal structure can be easily disassembled and repaired, and it is also convenient to pass the electrode wire 5 out of the wire entry hole 6.
[0022] Specifically, in this embodiment, a limiting hole 26 is provided on the limiting sliding block 18 , a limiting shaft 25 is rotatably installed in the limiting hole 26 , and the limiting shaft 25 is installed on the sliding shaft 24 .
[0023] By cooperating with the limiting hole 26 and the limiting shaft 25 , the limiting slider 18 can be rotated along the sliding shaft 24 through the limiting shaft 25 , so that the limiting slider 18 can be transmitted when the sliding shaft 24 slides along the arc-shaped limiting groove 11 .
[0024] Specifically, in this embodiment, a servo motor 16 is arranged in the transverse plate 2 , a driving gear 17 is installed on the action output shaft of the servo motor 16 , and a tooth groove meshing with the driving gear 17 is formed on the outer wall of the rotating disk 8 .
[0025] By cooperating with the tooth grooves on the rotating disk 8, when the electrode wire 5 needs to be clamped and fixed, the driving gear 17 can be driven to rotate by the servo motor 16, and the rotating disk 8 can be driven to rotate by the driving gear 17, thereby achieving the purpose of driving the three clamping blocks 14 to approach each other.
[0026] Specifically, in this embodiment, a limit ring 9 is arranged in the inner cavity 10 , and the rotating disk 8 is overlapped on the limit ring 9 .
[0027] The position of the rotating disk 8 can be limited by the arranged limiting ring 9 to prevent the rotating disk 8 from being separated from the inner cavity 10 .
[0028] Specifically, in this embodiment, a sliding hole 20 is provided on the connecting block 12, a sliding rod 13 is slidably arranged in the sliding hole 20, the sliding rod 13 is installed on the clamping block 14, two mutually symmetrical guide grooves 19 are provided on the inner wall of the sliding hole 20, a guide slider 22 is slidably arranged in the guide groove 19, the guide slider 22 is installed on the sliding rod 13, a return spring 21 is arranged in the guide groove 19, one end of the return spring 21 is installed on the inner wall of the guide groove 19, and the other end of the return spring 21 is installed on the guide slider 22.
[0029] By cooperating with the slide rod 13 and the slide hole 20, the clamping block 14 can slide along the connecting block 12 through the slide rod 13, and at the same time drive the guide slider 22 on the slide rod 13 to slide along the guide slide groove 19, thereby limiting the movement range of the slide rod 13 and the clamping block 14, and guiding the movement direction of the clamping block 14. At the same time, the reset spring 21 is squeezed, so that the clamping block 14 can be automatically reset by the elastic potential energy of the reset spring 21, thereby reserving a certain stroke for the clamping block 14 and buffering the clamping force to avoid the electrode wire 5 being clamped off due to excessive clamping force.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A stable electrode wire clamping mechanism, comprising a base, characterized in that: The cam is provided with a plurality of guide rods, each of which is provided with a plurality of guide rods, and the plurality of guide rods are provided with a plurality of guide rods.
2. The electrode wire clamping mechanism with strong stability according to claim 1, characterized in that: The limit sliding block is provided with a limit hole, a limit shaft is rotatably installed in the limit hole, and the limit shaft is installed on the sliding shaft.
3. The electrode wire clamping mechanism with strong stability according to claim 1, characterized in that: A servo motor is arranged inside the transverse plate, a driving gear is installed on the action output shaft of the servo motor, and a tooth groove meshing with the driving gear is opened on the outer wall of the rotating disk.
4. The electrode wire clamping mechanism with strong stability according to claim 1, characterized in that: A limit ring is arranged in the inner cavity, and the rotating disk is overlapped on the limit ring.
5. The electrode wire clamping mechanism with strong stability according to claim 1, characterized in that: The connecting block is provided with a sliding hole, a sliding rod is slidably arranged in the sliding hole, and the sliding rod is installed on the clamping block.
6. The electrode wire clamping mechanism with high stability according to claim 5, characterized in that: Two mutually symmetrical guide slide grooves are arranged on the inner wall of the slide hole, and a guide slide block is slidably arranged in the guide slide groove, and the guide slide block is installed on the slide rod.
7. The electrode wire clamping mechanism with high stability according to claim 6, characterized in that: A return spring is arranged in the guide slot, and one end of the return spring is mounted on the inner wall of the guide slot. The other end of the return spring is mounted on the guide slide block.
