Positioning auxiliary tool for drilling and chamfering process of high-strength buckling and pressing flange

By designing high-strength positioning auxiliary tooling, the automatic alignment and angle adjustment of the flange is achieved using telescopic components and motor drives, the problem of automatic flange retraction is solved, and the processing accuracy and efficiency of the buckle flange are improved.

CN222176724UActive Publication Date: 2024-12-17JIACHENG (ZHEJIANG) PRECISION TECH CO LTD
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Patent Information

Application Number
CN202323576220.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2024-12-17
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

In the drilling chamfering process of buckle flanges, the prior art cannot realize the automatic reorganization of the flanges, resulting in uncertainty in the hole position and affecting the processing effect.

Method used

A high-strength positioning auxiliary tool for the chamfering process of buckle flange is designed, using telescopic components, vertical adjustment components and drive components to realize the flange through elastic deformation of springs and abutment plates and motor drive. Automatic alignment and angle adjustment to ensure the accuracy of hole position.

Benefits of technology

The automatic center alignment and angle adjustment of the flange is realized, which improves the position accuracy and processing efficiency of drilling and chamfers, reduces manual labor intensity, and is suitable for flange processing of different diameters and angles.

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Abstract

The utility model discloses an auxiliary positioning tool for a high-strength buckling and pressing flange drilling and chamfering process, which relates to the technical field of buckling and pressing flange drilling and chamfering processes and comprises a second mounting bottom plate, and a telescopic component is fixed in the middle of the top wall of the second mounting bottom plate. Vertical adjusting assemblies are installed on the two sides of the top end of the telescopic assembly correspondingly, first driving assemblies are installed on the tops of the two vertical adjusting assemblies correspondingly, second vertical plates are installed on the outer walls of the two first driving assemblies correspondingly, and gravity center blocks are fixed to the centers of the outer walls of the sides, close to each other, of the two second vertical plates. According to the utility model, the plurality of groups of abutting plates are pressed to drive the plurality of groups of springs to contract to generate elastic deformation, then the buckling flange is sleeved outside the plurality of groups of abutting plates, the abutting plates are loosened, and the plurality of groups of abutting plates are driven to synchronously move outwards and tightly clamp the buckling flange under the action of the elastic performance of the plurality of groups of springs; and the center of the buckling flange can be automatically aligned.
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Description

Technical Field

[0001] The utility model relates to the technical field of a pressing flange drilling and chamfering process, in particular to a positioning auxiliary tooling for a high-strength pressing flange drilling and chamfering process. Background Art

[0002] The press-on flange is a common type of flange. In the manufacturing process of the press-on flange, the flange needs to be drilled, and after drilling, the hole end needs to be chamfered to remove the burrs and burrs at the hole end. The Chinese utility model patent document with the announcement number CN207770879U discloses a flange drilling and chamfering integrated machine, wherein the machine base provides a processing platform, and the processing platform is provided with a processing position; the drilling mechanism is assembled on the machine base, and a combined drill bit integrating drilling and chamfering functions is provided on the drilling mechanism, and the combined drill bit moves horizontally to approach or move away from the processing position of the processing platform; the chamfering mechanism is assembled on the machine base, and a chamfering drill is provided on the chamfering mechanism, and the chamfering drill moves horizontally to approach or move away from the processing position of the processing platform, and the chamfering drill and the combined drill bit are separated on the left and right sides of the processing position of the processing platform; the clamping mechanism is arranged at the processing position of the processing platform, and the clamping mechanism clamps the flange transmitted by the feeding mechanism, and makes the flange stand on its side at the processing position of the processing platform; the clamping mechanism also has the function of driving the flange to rotate an angle for transposition processing. The utility model realizes drilling and chamfering at one time, reduces the disassembly and positioning procedures, and can also automatically rotate the angle for position change processing, thereby improving the processing efficiency and the position accuracy of the drilling hole and reducing the labor intensity of the workers.

[0003] The above-mentioned utility model utilizes a clamping mechanism to clamp the flange to facilitate drilling and chamfering processing thereon, but when clamping the flange, the flange cannot be automatically centered, so that the clamping position of the flange is not necessarily accurate, and further, the positions of the multiple groups of holes drilled are not necessarily on the same circumference, thereby affecting the processing effect of the clamping flange. For this reason, the utility model proposes a positioning auxiliary tooling for high-strength clamping flange drilling and chamfering process, which is different from the prior art to solve the above-mentioned technical problems. Utility Model Content

[0004] In order to improve the above-mentioned problem that the flange cannot be automatically centered when the flange is clamped, the utility model provides a positioning auxiliary tooling for a high-strength pressing flange drilling and chamfering process.

[0005] The utility model provides a positioning auxiliary tool for a high-strength buckle flange drilling and chamfering process, which adopts the following technical solutions:

[0006] A positioning auxiliary tooling for a high-strength buckled flange drilling and chamfering process, comprising a second mounting base plate, a telescopic component fixed at the middle position of the top wall of the second mounting base plate, vertical adjustment components installed at both sides of the top of the telescopic component, first drive components installed at the top positions of two groups of the vertical adjustment components, second vertical plates installed at the outer walls of the two groups of the first drive components, center of gravity blocks fixed at the central position of the outer walls of one side of the two groups of the second vertical plates close to each other, multiple groups of springs evenly installed on the outer walls around the two groups of the center of gravity blocks, and abutment plates installed at the end positions of the multiple groups of springs.

[0007] By adopting the above technical solution, the telescopic component is used to adjust the horizontal spacing between the two groups of second vertical plates to facilitate the removal and placement of the pressing flange, the first driving component is used to adjust the angle between the second vertical plate and the pressing flange, the multiple groups of abutment plates are pressed to drive the multiple groups of springs to contract and produce elastic deformation, and then the pressing flange is sleeved on the outside of the multiple groups of abutment plates, the abutment plates are loosened and the multiple groups of abutment plates are driven to move synchronously outward under the action of the elastic properties of the multiple groups of springs and tightly engage the pressing flange, so that the center of the pressing flange can be automatically aligned.

[0008] Optionally, the telescopic assembly includes a first mounting frame, which is fixed at the middle position of the top wall of the second mounting base plate, and telescopic cylinders are installed on both sides of the inner cavity of the first mounting frame. Connecting blocks are installed at the ends of the horizontal output shafts of the two groups of telescopic cylinders, and the top walls of the two groups of connecting blocks are respectively fixed to the two groups of vertical adjustment assemblies.

[0009] By adopting the above technical solution, the two groups of telescopic cylinders are activated to telescope, thereby driving the connecting block to move on the top wall of the second mounting base plate, thereby driving the distance between the two groups of second vertical plates.

[0010] Optionally, the vertical adjustment assembly includes a first vertical plate, which is fixed on the top wall of the connecting block, and the outer wall of the first vertical plate is evenly provided with multiple groups of positioning holes. The external movable sleeve of the first vertical plate is provided with a vertical frame, the top end position of the outer wall of the vertical frame is fixed to the first driving assembly, and the bottom end position of the outer wall of the vertical frame is provided with a positioning bolt matching the thread of the positioning hole.

[0011] By adopting the above technical solution, the vertical frame is moved up and down to the appropriate position, and then the positioning bolts are screwed in reverse to make them threadedly connected with the positioning holes at the corresponding positions, thereby adjusting the vertical height between the second vertical plate and the first mounting frame, which is convenient for adapting to buckled flanges of different diameters.

[0012] Optionally, the first drive assembly includes a third mounting frame, which is fixed at the top position of the outer wall of the vertical frame, a second drive motor is fixed to the inner wall of the third mounting frame, and a second rotating shaft fixed to the outer wall of the second vertical plate is installed at the output end of the second drive motor.

[0013] By adopting the above technical solution, two sets of second drive motors are started synchronously to drive the second rotating shaft and the second vertical plate to rotate in the same direction, thereby driving the pressing flange to rotate, and the angle of the pressing flange can be adjusted.

[0014] Optionally, a plurality of groups of limiting sliding grooves are evenly arranged on the outer wall of the second vertical plate, and the ends of the plurality of groups of abutment plates are all equipped with limiting blocks that are slidably connected to the limiting sliding grooves.

[0015] By adopting the above technical solution, the abutment plate can drive multiple groups of limit blocks to move synchronously in the inner cavity of the limit sliding groove when moving, thereby avoiding displacement of their positions.

[0016] Optionally, a second driving assembly is fixed to the bottom wall of the second mounting base plate, and a first mounting base plate is fixed to the bottom wall of the second driving assembly.

[0017] Optionally, the second drive component includes a second mounting frame, which is fixed on the top wall of the first mounting base plate, a first drive motor is fixed at the top wall of the inner cavity of the second mounting frame, and a first rotating shaft is installed at the output end of the first drive motor, which passes through the top wall of the second mounting frame and is fixed to the bottom wall of the second mounting base plate.

[0018] By adopting the above technical solution, the first driving motor is started to drive the first rotating shaft to rotate, thereby driving the second mounting base plate to rotate synchronously, so that the angle of the pressing flange can be adjusted.

[0019] Optionally, a plurality of abutment wheel frames are evenly fixed on the top wall of the first mounting base plate.

[0020] By adopting the above technical solution, the stability of the second mounting base plate can be improved during the rotation process under the auxiliary support of multiple sets of abutment wheel frames.

[0021] In summary, the present invention has at least one of the following beneficial effects:

[0022] First, the pressing flange is sleeved on the outside of the multiple sets of abutment plates, and the multiple sets of abutment plates are driven to move outward synchronously and tightly engage the pressing flange under the elastic performance of the multiple sets of springs, so that the center of the pressing flange can be automatically aligned;

[0023] Second, the two sets of second driving motors are started synchronously to drive the second rotating shaft and the second vertical plate to rotate in the same direction, thereby driving the pressing flange to rotate, and then the angle of the pressing flange can be adjusted in time when the drilling equipment and the chamfering equipment do not rotate;

[0024] Third, the first driving motor is started to drive the first rotating shaft to rotate, thereby driving the second mounting base plate to rotate synchronously, so that the angle of the buckling flange can be adjusted, the direction of the buckling flange can be adjusted conveniently, and double-sided processing is facilitated. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the front cross-sectional structure of the second vertical plate of the utility model;

[0027] Figure 3 It is a left view structural schematic diagram of the second vertical plate of the utility model.

[0028] In the figure: 1. first vertical plate; 2. positioning hole; 3. positioning bolt; 4. connecting block; 5. abutting wheel frame; 6. telescopic cylinder; 7. first mounting frame; 8. first drive motor; 9. second mounting frame; 10. first rotating shaft; 11. first mounting base plate; 12. second mounting base plate; 13. vertical frame; 14. second vertical plate; 15. second rotating shaft; 16. third mounting frame; 17. second drive motor; 18. abutting plate; 19. center of gravity block; 20. spring; 21. limit block; 22. limit slide groove. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-3 The utility model is described in further detail.

[0030] Please refer to the attached figure in the instruction manual Figure 1 The utility model provides an embodiment: a positioning auxiliary tool for a high-strength buckled flange drilling and chamfering process, comprising a second mounting base plate 12, the cross-section of the second mounting base plate 12 is set to be circular, a telescopic component is fixed at the middle position of the top wall of the second mounting base plate 12, the telescopic component comprises a first mounting frame 7, the first mounting frame 7 is fixed at the middle position of the top wall of the second mounting base plate 12, telescopic cylinders 6 are installed on both sides of the inner cavity of the first mounting frame 7, and connecting blocks 4 are installed at the ends of the horizontal output shafts of the two groups of telescopic cylinders 6.

[0031] Please refer to the attached figure in the instruction manual Figure 1The top walls of the two groups of connecting blocks 4 are respectively installed with vertical adjustment components, and the vertical adjustment components include a first vertical plate 1, which is fixed on the top wall of the connecting block 4. The external movable sleeve of the first vertical plate 1 is provided with a vertical frame 13, and the height of the inner cavity of the vertical frame 13 is the same as the height of the first vertical plate 1. The top position of the outer wall of the vertical frame 13 is installed with a first driving component, and the outer walls of the two groups of first driving components are both installed with a second vertical plate 14.

[0032] Start the two sets of telescopic cylinders 6 to extend and drive the connecting block 4 and the two sets of second vertical plates 14 to move so as to increase the distance between them; then place the pressing flange to be processed vertically between the two sets of second vertical plates 14; restart the two sets of telescopic cylinders 6 to contract and drive the two sets of second vertical plates 14 to be squeezed onto the two sides of the pressing flange.

[0033] Please refer to the attached figure in the instruction manual Figure 1 , 2 3. A center of gravity block 19 is fixed at the central position of the outer wall of one side of the two sets of second vertical plates 14, and multiple sets of springs 20 are evenly installed on the outer walls around the two sets of center of gravity blocks 19. Abutment plates 18 are installed at the end positions of the multiple sets of springs 20. The lateral longitudinal section of the abutment plates 18 is set to an arc shape, and the opening direction of the arc structure is toward the side of the center of gravity block 19. Press the multiple sets of abutment plates 18 to move toward the side of the center of gravity block 19 and drive the multiple sets of springs 20 to contract and produce elastic deformation. Then, the buckling flange is sleeved on the outside of the multiple sets of abutment plates 18, and the abutment plates 18 are loosened and driven to move synchronously outward and tightly engage the buckling flange under the elastic performance of the multiple sets of springs 20. Since the specifications of the multiple sets of springs 20 are the same, the multiple sets of abutment plates 18 move the same distance, so that the center of the buckling flange can be automatically aligned.

[0034] Please refer to the attached figure in the instruction manual Figure 2 and 3 The outer wall of the second vertical plate 14 is evenly provided with a plurality of groups of limiting grooves 22, and the ends of the plurality of groups of abutment plates 18 are all provided with limiting blocks 21 that are engaged and slidably connected with the limiting grooves 22, and the limiting blocks 21 are set in a T-shape. When the abutment plates 18 move, they can drive the plurality of groups of limiting blocks 21 to move synchronously in the inner cavity of the limiting grooves 22, thereby limiting the moving path of the abutment plates 18.

[0035] Please refer to the attached figure in the instruction manual Figure 1The first driving assembly includes a third mounting frame 16, which is fixed at the top position of the outer wall of the vertical frame 13. A second driving motor 17 is fixed to the inner wall of the third mounting frame 16, and a second rotating shaft 15 fixed to the outer wall of the second vertical plate 14 is installed at the output end of the second driving motor 17. The two sets of second driving motors 17 are started synchronously to drive the second rotating shaft 15 and the second vertical plate 14 to rotate in the same direction, thereby driving the pressing flange to rotate, which is convenient for drilling and chamfering at different angles of the pressing flange.

[0036] Please refer to the attached figure in the instruction manual Figure 1 The outer wall of the first vertical plate 1 is evenly provided with a plurality of positioning holes 2, and the bottom end of the outer wall of the vertical frame 13 is provided with positioning bolts 3 that match the threads of the positioning holes 2. The positioning bolts 3 are screwed to separate them from the positioning holes 2 at the corresponding positions, and then the vertical frame 13 is moved up and down to the appropriate position, and then the positioning bolts 3 are screwed in the opposite direction to be threadedly connected with the positioning holes 2 at the corresponding positions, thereby adjusting the vertical height between the second vertical plate 14 and the first mounting frame 7, so as to be convenient for buckling flanges of different diameters.

[0037] Please refer to the attached figure in the instruction manual Figure 1 The second drive assembly is fixed to the bottom wall of the second mounting base plate 12, and the first mounting base plate 11 is fixed to the bottom wall of the second drive assembly. The second drive assembly includes a second mounting frame 9, which is fixed at the center of the top wall of the first mounting base plate 11. The first drive motor 8 is fixed to the top wall of the inner cavity of the second mounting frame 9, and the first rotating shaft 10 that penetrates the top wall of the second mounting frame 9 and is fixed to the bottom wall of the second mounting base plate 12 is installed at the output end of the first driving motor 8. Starting the first driving motor 8 drives the first rotating shaft 10 to rotate, thereby driving the second mounting base plate 12 to rotate synchronously, so that the angle of the buckling flange can be adjusted.

[0038] Please refer to the attached figure in the instruction manual Figure 1 , multiple groups of abutment wheel frames 5 are evenly fixed on the top wall of the first mounting base plate 11, and the multiple groups of abutment wheel frames 5 are arranged at the outer position of the second mounting frame 9, and the top walls of the abutment wheel frames 5 are in contact with each other at the bottom wall of the second mounting base plate 12. The second mounting base plate 12 can move on the top of the multiple groups of abutment wheel frames 5 during the rotation process, so that the stability of the upper part of the second mounting base plate 12 can be improved under the auxiliary support of the multiple groups of abutment wheel frames 5.

[0039] Working principle: When using the positioning auxiliary tooling for the high-strength press-fit flange drilling and chamfering process, the positioning auxiliary tooling for the high-strength press-fit flange drilling and chamfering process is stably placed on the workbench through the first mounting base plate 11, and the two groups of telescopic cylinders 6 are started to extend to drive the connecting block 4 to move on the top wall of the second mounting base plate 12, thereby driving the two groups of second vertical plates 14 to move back to back to increase the distance between the two. Then, the press-fit flange to be processed is vertically placed in the position between the two groups of second vertical plates 14, and the two groups of telescopic cylinders 6 are restarted to contract to drive the two groups of second vertical plates 14 to be squeezed on both sides of the press-fit flange. The drilling equipment and chamfering equipment in the prior art are used to drill and chamfer the press-fit flange in turn.

[0040] During the process of clamping the pressing flange, the staff first manually presses the multiple groups of abutment plates 18, so that the abutment plates 18 move toward the side of the center of gravity block 19 and drive the multiple groups of springs 20 to contract and produce elastic deformation, and then puts the pressing flange on the outside of the multiple groups of abutment plates 18, loosens the abutment plates 18 and drives the multiple groups of abutment plates 18 to move synchronously outward under the action of the elastic properties of the multiple groups of springs 20 and tightly engage the pressing flange. Since the specifications of the multiple groups of springs 20 are the same, the multiple groups of abutment plates 18 move the same distance and can automatically align with the center of the pressing flange. When moving, the abutment plates 18 can drive the multiple groups of limit blocks 21 to move synchronously in the inner cavity of the limit slide groove 22, thereby limiting the movement path of the abutment plates 18 and preventing their position from shifting.

[0041] When drilling and chamfering are performed, two groups of second drive motors 17 are started synchronously to drive the second rotating shaft 15 and the second vertical plate 14 to rotate in the same direction, thereby driving the pressing flange to rotate, and then the angle of the pressing flange can be adjusted in time when the drilling equipment and the chamfering equipment do not rotate, which is convenient for drilling and chamfering at different angles of the pressing flange. The first drive motor 8 is started to drive the first rotating shaft 10 to rotate, thereby driving the second mounting base plate 12 to rotate synchronously, thereby adjusting the angle of the pressing flange, and facilitating automatic adjustment of the direction of the pressing flange when the drilling equipment and the chamfering equipment do not rotate, so as to facilitate double-sided processing.

[0042] The second mounting base plate 12 can move on the top of the multiple sets of abutment wheel frames 5 during the rotation process, so that the stability of the upper part of the second mounting base plate 12 can be improved under the auxiliary support of the multiple sets of abutment wheel frames 5, and the positioning bolts 3 are screwed to separate them from the positioning holes 2 at the corresponding positions, and then the vertical frame 13 is moved up and down to move it to the appropriate position on the outer wall of the first vertical plate 1, and then the positioning bolts 3 are screwed in the opposite direction to be threadedly connected with the positioning holes 2 at the corresponding positions, and then the height of the vertical frame 13 can be adjusted to adjust the vertical height between the second vertical plate 14 and the first mounting frame 7, which is convenient for use with buckled flanges of different diameters.

[0043] The standard parts used in the present utility model document can all be purchased from the market. The various components in the present utility model document can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0044] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A positioning auxiliary tool for a high-strength press flange drilling and chamfering process, comprising a second mounting base plate (12), characterized in that: A telescopic component is fixed at the middle position of the top wall of the second mounting base plate (12), vertical adjustment components are installed at both sides of the top of the telescopic component, first drive components are installed at the top positions of the two groups of vertical adjustment components, second vertical plates (14) are installed on the outer walls of the two groups of the first drive components, center of gravity blocks (19) are fixed at the central position of the outer walls of one side of the two groups of the second vertical plates (14), multiple groups of springs (20) are evenly installed on the outer walls around the two groups of the center of gravity blocks (19), and abutment plates (18) are installed at the end positions of the multiple groups of springs (20).

2. According to claim 1, a positioning auxiliary tool for high-strength buckle flange drilling and chamfering process, characterized in that: The telescopic assembly comprises a first mounting frame (7), the first mounting frame (7) being fixed at the middle position of the top wall of the second mounting base plate (12), telescopic cylinders (6) being installed at both sides of the inner cavity of the first mounting frame (7), connecting blocks (4) being installed at the ends of the horizontal output shafts of the two groups of telescopic cylinders (6), and the top walls of the two groups of connecting blocks (4) being fixed to the two groups of vertical adjustment assemblies respectively.

3. The positioning auxiliary tooling for the high-strength buckle flange drilling and chamfering process according to claim 2 is characterized by: The vertical adjustment assembly comprises a first vertical plate (1), the first vertical plate (1) being fixed on the top wall of the connecting block (4), a plurality of positioning holes (2) being evenly arranged on the outer wall of the first vertical plate (1), a vertical frame (13) being movably sleeved outside the first vertical plate (1), the top end of the outer wall of the vertical frame (13) being fixed to the first driving assembly, and a positioning bolt (3) threadedly matched with the positioning hole (2) being passed through the bottom end of the outer wall of the vertical frame (13).

4. The positioning auxiliary tooling for the high-strength buckle flange drilling and chamfering process according to claim 3 is characterized by: The first driving assembly comprises a third mounting frame (16), the third mounting frame (16) being fixed at the top position of the outer wall of the vertical frame (13), a second driving motor (17) being fixed to the inner wall of the third mounting frame (16), and a second rotating shaft (15) fixed to the outer wall of the second vertical plate (14) being installed at the output end of the second driving motor (17).

5. The positioning auxiliary tooling for the high-strength buckle flange drilling and chamfering process according to claim 1 is characterized in that: The outer wall of the second vertical plate (14) is evenly provided with a plurality of groups of limit sliding grooves (22), and the ends of the plurality of groups of abutment plates (18) are all provided with limit blocks (21) which are engaged and slidably connected with the limit sliding grooves (22).

6. The positioning auxiliary tooling for high-strength buckle flange drilling and chamfering process according to claim 1 is characterized by: The second drive assembly is fixed to the bottom wall of the second mounting base plate (12), and the first mounting base plate (11) is fixed to the bottom wall of the second drive assembly.

7. The positioning auxiliary tooling for high-strength buckle flange drilling and chamfering process according to claim 6 is characterized by: The second driving assembly comprises a second mounting frame (9), the second mounting frame (9) being fixed on the top wall of the first mounting base plate (11), a first driving motor (8) being fixed on the top wall of the inner cavity of the second mounting frame (9), and a first rotating shaft (10) penetrating the top wall of the second mounting frame (9) and fixed to the bottom wall of the second mounting base plate (12) being installed on the output end of the first driving motor (8).

8. The positioning auxiliary tooling for high-strength buckle flange drilling and chamfering process according to claim 6 is characterized by: A plurality of groups of abutment wheel frames (5) are evenly fixed at the top wall of the first mounting base plate (11).