Intelligent automatic chip removal device for machining
By introducing deflectors, conveyor belts, filters and storage components into the machine tool chip removal device, the problem of difficulty in separation of coolant and metal debris is solved, and clean centralized collection of waste chips is achieved, and convenient reuse and treatment is achieved.
Patent Information
- Application Number
- CN202323455409.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-18
AI Technical Summary
In the existing machine tool chip removal device, it is difficult to separate the coolant and metal debris, making it difficult to reuse it.
An intelligent automatic chip removal device including machine tool components, chip removal components and storage components is designed. The deflector, conveyor belt, filter, suction pipe and storage components are used to separate and clean the coolant from metal debris. Finally, Store waste chips in a centralized manner.
It realizes the separate collection and cleaning of coolant and metal debris, and clean and centralized collection of waste chips for easy subsequent use or treatment.
Smart Images

Figure CN222176878U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machine tools and discloses an intelligent automatic chip removal device for machining. Background Art
[0002] Machine tool chip conveyors are divided into chain plate chip conveyors, scraper plate chip conveyors, spiral chip conveyors, and permanent magnetic chip conveyors, which can handle various types of chips; they can also be used as conveying devices for small parts of stamping and cold heading machine tools, and are widely used in CNC machine tools, modular machine tools, machining centers, specialized machine tools, assembly lines, automatic lines, and other chip conveying for large machine tools and production lines. Chain plate chip conveyor product description: This device is serialized, universal, and highly standardized, with simple operation, reliable operation, convenient disassembly and assembly, and easy maintenance. It can also be used in conjunction with other chip conveying devices to form cutting processing systems with various arrangements.
[0003] The application number is CN202223567423.0, which discloses a machine tool chip removal device, and relates to the field of machine tool technology, including: a device body, wherein a liquid storage tank is fixedly connected to the bottom of the device body, a liquid outlet valve is arranged on the lower surface of the device body, and a feed hopper is arranged on the upper surface of the device body; an iron chip collection component, wherein the iron chip collection component is fixedly connected to the inner surface of the device body, and the iron chip collection component includes a support frame. In the utility model, through the coordinated arrangement of the iron chip collection component and the liquid storage tank, the metal chips discharged into the device body will be filtered by the first filter screen to separate the metal chips and the coolant, the metal chips will remain in the collection box, and the coolant will flow into the liquid storage tank, thereby achieving the purpose of separately collecting the coolant and the metal chips, and solving the problem in the background technology that the metal chips mixed with the coolant will be collected in the chip removal device, and it is inconvenient to separate the coolant and the metal chips for reuse.
[0004] In the practical case proposed above, although the iron chip collection component and the liquid storage tank are arranged in coordination, the metal debris discharged into the device body will be filtered by the first filter to separate the metal debris and the coolant, the metal debris will remain in the collection box and the coolant will flow into the liquid storage tank, thereby achieving the purpose of separately collecting the coolant and metal debris, and solving the problem in the background technology that the chip removal device will collect metal debris mixed with coolant, which makes it inconvenient to separate the coolant and metal debris for reuse.
[0005] Therefore, it is necessary to provide a storage component on the device so that when collecting after the internal work is completed, there will be a unified storage box for centralized collection, and the storage component can be flexibly pushed away to make it more convenient.
[0006] Utility Model
[0007] The purpose of the utility model is to provide an intelligent automatic chip removal device for machining to solve the problems raised in the above background technology.
[0008] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0009] The utility model relates to the technical field of machine tools, and has an intelligent automatic chip removal device for machining, comprising a machine tool component, a chip removal component and a storage component, wherein the chip removal component is installed at the middle bottom of the machine tool component, and the storage component is installed at the end bottom of the chip removal component.
[0010] Preferably, the machine tool assembly comprises a workbench and a base platform, and the base platform is installed at the bottom of the workbench.
[0011] Preferably, the chip removal assembly includes a guide plate, a shell, a water tank, a conveyor belt, a suction pipe, a bracket, a foot pad, a support plate, a motor, a fixed plate, a limit block, a rotating shaft, a brush strip and a cooling air outlet, the shell is installed at the bottom of the guide plate, the conveyor belt is installed inside the shell, the water tank is installed on the rear side of the shell, the suction pipe is installed at the end of the shell, the cooling air outlet is installed on both sides inside the suction pipe, a bracket is installed on one side of the end of the suction pipe, a foot pad is installed at the bottom of the bracket, and a support plate is installed on the top of the bracket, a motor is installed on the top of the support plate, the fixed plate is installed on the inner side of the support plate, limited mounting holes are provided on both sides of the fixed plate, a limited block is installed on the outer side of the fixed plate, a rotating shaft is installed in the middle of the inner side of the limit block, and a number of brush strips are installed on the outer side of the rotating shaft.
[0012] Preferably, the water tank comprises a water inlet and a flushing water outlet, the water inlet is provided on the top of the water tank, and the flushing water outlet is installed on both sides of the inner wall of the shell.
[0013] Preferably, the suction duct comprises a chip inlet, a filter screen and a vibrator, the filter screen is arranged on the front of the chip inlet, and the vibrator is installed at the bottom of the filter screen.
[0014] Preferably, the storage assembly comprises a storage box, a handle rod, a sliding bottom plate and a sliding roller, wherein the handle rod is installed on the rear side of the storage box, the sliding bottom plate is installed on the bottom of the storage box, and the sliding roller is installed on the bottom of the sliding bottom plate.
[0015] The utility model has the following beneficial effects:
[0016] 1. The utility model is an intelligent automatic chip removal device for machining. By arranging a storage component on the device, when collecting after the internal work is completed, there will be a unified storage box for centralized collection, and the storage component can be flexibly pushed away, which makes it more convenient.
[0017] 2. The utility model is an intelligent automatic chip removal device for machining. By providing a cleaning device inside the device, it can not only have the function of classification when working inside, but also can perform cleaning and flushing work before collection, so that the waste chips finally collected can be clean and can be directly used for the next step of production or use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the overall appearance of an intelligent automatic chip removal device for machining;
[0020] Figure 2 A schematic diagram of the structure of a chip removal component for an intelligent automatic chip removal device for machining;
[0021] Figure 3 A schematic diagram of the bottom structure of an intelligent automatic chip removal device for machining;
[0022] Figure 4 The present invention is a schematic diagram of the cross-sectional structure of an intelligent automatic chip removal device for machining.
[0023] In the figure: 1. machine tool assembly; 2. chip removal assembly; 3. storage assembly; 101. workbench; 102. base; 201. guide plate; 202. shell; 203. water tank; 204. conveyor belt; 205. suction pipe; 206. bracket; 207. foot pad; 208. support plate; 209. motor; 210. fixing plate; 211. limit block; 212. rotating shaft; 213. brush strip; 214. cooling air outlet; 301. storage box; 302. handle bar; 303. sliding bottom plate; 304. sliding roller; 2031. water inlet; 2032. flushing outlet; 2051. chip inlet; 2052. filter; 2053. vibrator; 2101. limit mounting hole. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4 As shown, the utility model is an intelligent automatic chip removal device for machining, comprising a machine tool component 1, a chip removal component 2 and a storage component 3. The chip removal component 2 is installed at the middle bottom of the machine tool component 1, and the storage component 3 is installed at the end bottom of the chip removal component 2.
[0026] The machine tool assembly 1 includes a workbench 101 and a base 102 . The base 102 is installed at the bottom of the workbench 101 .
[0027] The chip removal assembly 2 includes a guide plate 201, a shell 202, a water tank 203, a conveyor belt 204, a suction pipe 205, a bracket 206, a foot pad 207, a support plate 208, a motor 209, a fixing plate 210, a limit block 211, a rotating shaft 212, a brush strip 213 and a cooling air outlet 214. The shell 202 is installed at the bottom of the guide plate 201, the conveyor belt 204 is installed inside the shell 202, the water tank 203 is installed at the rear side of the shell 202, the suction pipe 205 is installed at the end of the shell 202, and the cooling air outlet 214 is installed. On both sides of the interior of the suction pipe 205, a bracket 206 is installed on one side of the end of the suction pipe 205, a foot pad 207 is installed at the bottom of the bracket 206, and a support plate 208 is installed on the top thereof, a motor 209 is installed on the top of the support plate 208, a fixed plate 210 is installed on the inner side of the support plate 208, limit mounting holes 2101 are opened on both sides of the fixed plate 210, a limit block 211 is installed on the outer side of the fixed plate 210, a rotating shaft 212 is installed in the middle of the inner side of the limit block 211, and a plurality of brush strips 213 are installed on the outer side of the rotating shaft 212.
[0028] The water tank 203 includes a water inlet 2031 and a flushing water outlet 2032 . The water inlet 2031 is opened on the top of the water tank 203 , and the flushing water outlet 2032 is installed on both sides of the inner wall of the shell 202 .
[0029] The suction duct 205 includes a chip inlet 2051 , a filter 2052 and a vibrator 2053 . The filter 2052 is disposed on the front of the chip inlet 2051 , and the vibrator 2053 is installed at the bottom of the filter 2052 .
[0030] The storage assembly 3 comprises a storage box 301 , a handle bar 302 , a sliding base plate 303 and a sliding roller 304 . The handle bar 302 is installed on the rear side of the storage box 301 , the sliding base plate 303 is installed on the bottom of the storage box 301 , and the sliding roller 304 is installed on the bottom of the sliding base plate 303 .
[0031] Working principle: When using this device, the debris dropped from the machine tool component 1 is first concentrated inside the shell 202 through the guide plate 206, and then the waste chips can be transferred through the internal conveyor belt 204, and then flushed through the flushing water holes 2032 set on the inner walls on both sides of the shell 202, and then the chips can be retained through the filter net 2052, and the waste chips will directly come to the suction pipe 205, which realizes the separation work. After that, the waste chips will be blown and cooled through the cooling outlet 214 inside, and then fall into the storage component 3 through the rotating shaft 212. When the storage box 301 is full, it can be handled by pulling the handle.
[0032] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can well understand and use the present invention. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An intelligent automatic chip removal device for machining, comprising a machine tool component (1), a chip removal component (2) and a storage component (3), characterized in that: A chip removal assembly (2) is installed at the middle bottom of the machine tool assembly (1), and a storage assembly (3) is installed at the end bottom of the chip removal assembly (2).
2. The intelligent automatic chip removal device for machining according to claim 1, characterized in that: The machine tool assembly (1) comprises a workbench (101) and a base platform (102), wherein the base platform (102) is installed at the bottom of the workbench (101).
3. The intelligent automatic chip removal device for machining according to claim 1, characterized in that: The chip removal assembly (2) comprises a guide plate (201), a shell (202), a water tank (203), a conveyor belt (204), a suction pipe (205), a bracket (206), a foot pad (207), a support plate (208), a motor (209), a fixing plate (210), a limit block (211), a rotating shaft (212), a brush strip (213) and a cooling air outlet (214); the shell (202) is installed at the bottom of the guide plate (201); the conveyor belt (204) is installed inside the shell (202); the water tank (203) is installed at the rear side of the shell (202); the suction pipe (205) is installed at the end of the shell (202); the cooling air outlet (214) 4) are installed on both sides of the interior of the suction pipe (205), a bracket (206) is installed on one side of the end of the suction pipe (205), a foot pad (207) is installed at the bottom of the bracket (206), and a support plate (208) is installed on the top thereof, a motor (209) is installed on the top of the support plate (208), the fixing plate (210) is installed on the inner side of the support plate (208), and limiting mounting holes (2101) are provided on both sides of the fixing plate (210), a limiting block (211) is installed on the outer side of the fixing plate (210), a rotating shaft (212) is installed in the middle of the limiting block (211), and a plurality of brush strips (213) are installed on the outer side of the rotating shaft (212).
4. The intelligent automatic chip removal device for machining according to claim 3 is characterized in that: The water tank (203) comprises a water inlet (2031) and a flushing water outlet (2032); the water inlet (2031) is provided on the top of the water tank (203), and the flushing water outlet (2032) is installed on both sides of the inner wall of the shell (202).
5. The intelligent automatic chip removal device for machining according to claim 3 is characterized in that: The suction pipe (205) comprises a chip inlet (2051), a filter screen (2052) and a vibrator (2053); the filter screen (2052) is arranged on the front of the chip inlet (2051), and the vibrator (2053) is installed at the bottom of the filter screen (2052).
6. The intelligent automatic chip removal device for machining according to claim 1, characterized in that: The storage assembly (3) comprises a storage box (301), a handle bar (302), a sliding bottom plate (303) and a sliding roller (304); the handle bar (302) is installed on the rear side of the storage box (301), the sliding bottom plate (303) is installed on the bottom of the storage box (301), and the sliding roller (304) is installed on the bottom of the sliding bottom plate (303).
