Material compacting mechanism for automobile roof production

Abstract

The utility model discloses a material compacting mechanism for automobile roof production, which comprises a working table, a pair of sliding rails are fixedly connected to two sides of the top of the working table, an electric push rod is fixedly connected to the top of the working table, a connecting plate is fixedly connected to the output end of the electric push rod, and a pair of clamping blocks are fixedly connected to two sides of the bottom of the connecting plate. The clamping blocks are connected to the outer walls of the sliding rails in a sliding mode. In the actual use process, the electric push rod is started to drive the connecting plate to move forwards, the clamping block is limited on the sliding rail, the moving direction is kept consistent, meanwhile, the grinding piece on the top plate moves forwards along with the clamping block, pressure is applied to a material for grinding, the second motor starts the grinding piece to rotate, the first motor drives the threaded rod to rotate, and the grinding piece is driven to rotate. The connecting block and the top plate are moved left and right, the positioning rod is used for limiting, deviation is prevented, the top plate is limited in the sliding groove through the wheels on the fixing columns, friction force is reduced, comprehensive grinding of materials is achieved through cooperation, the grinding effect is ensured, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile roofs, in particular to a material compacting mechanism for automobile roof production. Background Art

[0002] The material compaction mechanism in the production of automobile roofs refers to the equipment or mechanism used to compact and fix automobile roof materials (such as cloth, leather or synthetic materials) to the roof structure. This mechanism usually includes compaction rollers, heating devices and pressure control systems. By applying high temperature and pressure to the roof material, it is compacted and firmly bonded to the roof structure, ensuring the quality and durability of the automobile roof;

[0003] After searching, a Chinese patent with the announcement number of CN220031205U discloses a compaction processing mechanism for automobile ceiling materials. The patent records that through the coordinated use of two rotating plates, the electric telescopic rod is extended to make the connecting plate drive the two racks to move, the rack movement makes the two gears rotate respectively, the gear rotation makes the rotating shaft drive the rotating plates to rotate outward respectively, the rotation of the rotating plate makes the rubber plate rotate, the rubber plate and the ceiling are fitted, and the wrinkles of the ceiling are rolled outward by the rubber plate rotating outward, thereby smoothing the compacted ceiling. In this way, the ceiling can be smoothed continuously in a cycle, thereby avoiding wrinkles on the compacted ceiling and ensuring that the quality of the compacted ceiling meets the standard technical solution;

[0004] In this solution, the staff uses the rubber plate on the equipment to smooth out the wrinkles on the ceiling. Since the material is highly compacted when pressed downward, it is impossible to accurately smooth out each wrinkle with a simple rubber plate, resulting in wrinkles still appearing on the surface of the material, which requires further processing later and greatly reduces work efficiency. In order to solve this technical problem, the utility model proposes a material compacting mechanism for the production of automobile ceilings. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In this solution, the staff uses the rubber plate on the equipment to smooth out the wrinkles on the ceiling. Since the material is highly compacted when pressed downward, it is impossible to accurately smooth out each wrinkle with a simple rubber plate, resulting in wrinkles still appearing on the surface of the material, which requires further processing later and greatly reduces work efficiency. In order to solve this technical problem, the utility model proposes a material compacting mechanism for the production of automobile ceilings.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a material compacting mechanism for automobile roof production, comprising a workbench, a pair of slide rails are fixedly connected at both sides of the top of the workbench, an electric push rod is fixedly connected to the top of the workbench, a connecting plate is fixedly connected to the output end of the electric push rod, and a pair of clamping blocks are fixedly connected to the two sides of the bottom of the connecting plate, and the clamping blocks are slidably connected to the outer walls of the slide rails, a pair of fixed plates are fixedly connected to the top of the connecting plate, a motor is fixedly connected to the outer wall of the fixed plate on one side, a threaded rod is fixedly connected to the output end of the motor one, and the threaded rod is rotatably connected between the fixed plates on both sides, and a connecting block is threadedly connected to the outer wall of the threaded rod, and a top plate is fixedly connected to the top wall of the connecting block, a positioning rod is fixedly connected between the fixed plates on both sides, and the top plate is slidably connected to the outer wall of the positioning rod, a fixing column is fixedly connected to the bottom of the top plate, and a wheel is arranged at the bottom end of the fixing column, and a slide groove is provided at the top of the connecting plate, and the wheel rolls in the slide groove, a motor is fixedly connected to the front end of the top plate, and a grinding sheet is fixedly connected to the output end of the motor two.

[0009] Preferably, a dust box is fixedly connected to the top of the workbench, a vacuum cleaner is fixedly connected to one side of the dust box, an ash inlet pipe is fixedly connected to the output end of the vacuum cleaner, and a dust hopper is fixedly connected to the other end of the ash inlet pipe.

[0010] Preferably, a bracket is fixedly connected to the top of the workbench, an electric hydraulic rod is fixedly connected to the top of the bracket, and an upper pressure plate is fixedly connected to the output end of the electric hydraulic rod, an upper pressure block is arranged at the bottom of the upper pressure plate, and the upper pressure block is fixedly connected to the upper pressure plate by screws.

[0011] Preferably, both ends of the top of the upper pressing plate are fixedly connected to limiting rods, and the limiting rods penetrate the bracket and extend to the outside of the bracket, while the limiting rods are slidably connected to the inside of the bracket.

[0012] Preferably, a material discharge box is fixedly connected to the middle of the workbench, and the material discharge box is directly below the upper pressing block.

[0013] Preferably, the bottom of the workbench is fixedly connected with an electric hydraulic rod 2, the output end of the electric hydraulic rod 2 passes through the workbench and is fixedly connected with an extrusion plate, and the extrusion plate is slidably connected in the discharge box.

[0014] (III) Beneficial effects

[0015] The utility model provides a material compacting mechanism for automobile roof production, which has the following beneficial effects:

[0016] (1) Start the electric push rod to drive the connecting plate forward, and limit it on the slide rail through the block to keep the moving direction consistent. At the same time, the grinding sheet on the top plate moves forward accordingly, exerting pressure on the material for grinding. Motor 2 starts the grinding sheet to rotate, and motor 1 drives the threaded rod to rotate, so that the connecting block and the top plate move left and right. The positioning rod is used to limit the position to prevent displacement. The top plate is limited in the slide groove by the wheels on the fixed column to reduce friction. This combination realizes comprehensive grinding of the material, ensures the grinding effect, improves work efficiency, and protects the working environment and personnel safety.

[0017] (2) During the grinding process, the vacuum cleaner starts and generates suction, collecting the dust generated during the grinding process through the dust hopper. The dust is transported to the dust collection box through the dust inlet pipe and safely stored therein. The design of this system ensures the cleanliness of the working area, prevents the negative impact of dust on equipment and personnel, and helps maintain the grinding effect and the safety and hygiene of the working environment. By effectively collecting and processing dust, environmental pollution is reduced and the safety and efficiency of the overall operation are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the top structure of the connecting plate of the utility model;

[0020] Figure 3 It is a schematic diagram of the side structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the bottom structure of the bracket of the utility model.

[0022] In the figure: 1. workbench; 2. slide rail; 3. electric push rod; 4. connecting plate; 5. clamping block; 6. motor 1; 7. threaded rod; 8. connecting block; 9. top plate; 10. extrusion plate; 11. fixed plate; 12. positioning rod; 13. slide groove; 14. fixed column; 15. wheel; 16. motor 2; 17. grinding disc; 18. material discharge box; 19. bracket; 20. electric hydraulic rod 1; 21. upper pressure plate; 22. limit rod; 23. electric hydraulic rod 2; 24. ash collection box; 25. vacuum cleaner; 26. dust hopper; 27. ash inlet pipe; 28. upper pressure block. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0024] See also Figure 1-4 , the utility model provides a technical solution:

[0025] Embodiment 1: A material compacting mechanism for automobile roof production, comprising a workbench 1, a pair of slide rails 2 are fixedly connected to the top of the workbench 1 on both sides, an electric push rod 3 is fixedly connected to the top of the workbench 1, an output end of the electric push rod 3 is fixedly connected to a connecting plate 4, and at the same time, a pair of clamping blocks 5 are fixedly connected to the bottom of the connecting plate 4 on both sides, and the clamping blocks 5 are slidably connected to the outer wall of the slide rail 2, a pair of fixed plates 11 are fixedly connected to the top of the connecting plate 4, a motor 6 is fixedly connected to the outer side wall of the fixed plate 11 on one side, a threaded rod 7 is fixedly connected to the output end of the motor 6, and the threaded rod 7 is rotatably connected between the fixed plates 11 on both sides, and at the same time, a connecting block 8 is threadedly connected to the outer side wall of the threaded rod 7, and the connecting A top plate 9 is fixedly connected to the top wall of the connecting block 8, a positioning rod 12 is fixedly connected between the fixed plates 11 on both sides, and the top plate 9 is slidably connected to the outer wall of the positioning rod 12, a fixed column 14 is fixedly connected to the bottom of the top plate 9, and a wheel 15 is arranged at the bottom end of the fixed column 14. A slide groove 13 is provided on the top of the connecting plate 4, and the wheel 15 rolls in the slide groove 13. A motor 2 16 is fixedly connected to the front end of the top plate 9, and a grinding disc 17 is fixedly connected to the output end of the motor 2 16. An electric hydraulic rod 2 23 is fixedly connected to the bottom of the workbench 1, and the output end of the electric hydraulic rod 23 passes through the workbench 1 and is fixedly connected to the extrusion plate 10, and the extrusion plate 10 is slidably connected in the discharge box 18.

[0026] Starting the electric hydraulic rod 23 will start the extrusion plate 10 to move up, thereby lifting the compacted material. Next, starting the electric push rod 3 drives the connecting plate 4 to move forward. When the connecting plate 4 moves, it is limited on the slide rail 2 through the cooperation of the block 5 to ensure the consistency of the moving direction. This process also drives the grinding sheet 17 on the top plate 9 to move forward until it moves to the surface of the material in the discharge box 18. Subsequently, starting the motor 2 16 rotates the grinding sheet 17 and starts grinding the material. At the same time, starting the motor 16 on the fixed plate 11 causes the threaded rod 7 to rotate, driving the connecting block 8 and the top plate 9 to move left and right. This process is limited by the positioning rod 12 to prevent displacement during movement. At the same time, the top plate 9 is limited in the slide groove 13 by the wheel 15 on the fixed column 14 to reduce friction during movement. The coordination of these steps makes the grinding effect more comprehensive and also improves work efficiency.

[0027] Embodiment 2: The difference between this embodiment and embodiment 1 lies in that, a dust box 24 is fixedly connected to the top of the workbench 1, a vacuum cleaner 25 is fixedly connected to one side of the dust box 24, and an ash inlet pipe 27 is fixedly connected to the output end of the vacuum cleaner 25, and a dust hopper 26 is fixedly connected to the other end of the ash inlet pipe 27, a bracket 19 is fixedly connected to the top of the workbench 1, an electric hydraulic rod 20 is fixedly connected to the top of the bracket 19, and an upper pressure plate 21 is fixedly connected to the output end of the electric hydraulic rod 20, an upper pressure block 28 is arranged at the bottom of the upper pressure plate 21, and the upper pressure block 28 is fixedly connected to the upper pressure plate 21 by screws, limiting rods 22 are fixedly connected to the two ends of the top of the upper pressure plate 21, and the limiting rods 22 penetrate the bracket 19 and extend to the outside of the bracket 19, and the limiting rods 22 are slidably connected to the inside of the bracket 19, a material discharge box 18 is fixedly connected to the middle of the workbench 1, and the material discharge box 18 is directly opposite to the bottom of the upper pressure block 28.

[0028] After placing the material inside the discharge box 18, the electric hydraulic rod 20 on the top of the bracket 19 is started to move the upper pressing plate 21 downward. The limit rod 22 plays a limiting role to ensure that the movement direction of the upper pressing plate 21 is consistent. When the upper pressing plate 21 moves downward, the upper pressing block 28 also moves downward and starts to compact the material inside the discharge box 18. During the grinding process, the vacuum cleaner 25 is started. The vacuum cleaner 25 absorbs the dust generated by grinding through the dust hopper 26 and transports it to the dust collection box 24 through the dust feeding pipe 27 to prevent the dust from affecting the grinding effect and protect the safety of the staff.

[0029] When working, the material compacting mechanism for the production of automobile roofs refers to the compacting equipment or mechanism for the materials used to produce automobile roofs. First, the material is placed inside the discharge box 18. At this time, the electric hydraulic rod 1 20 on the top of the bracket 19 is started. Under the action of the electric hydraulic rod 1 20, the upper pressure plate 21 is driven to move downward, and the limiting rod 22 plays a limiting role, so as to keep the moving direction of the upper pressure plate 21 consistent. When the upper pressure plate 21 moves downward, it will drive the upper pressure block 28 to move downward, and start to compact the material inside the discharge box 18. After the compaction is completed, the electric hydraulic rod 2 23 is started, and the extrusion plate 10 is pushed up under the action of the electric hydraulic rod 23, and the compacted material is pushed up. At this time, the electric push rod 3 is started, and the connecting plate 4 is driven to move forward under the action of the electric push rod 3. At the same time, the connecting plate 4 is limited on the slide rail 2 through the cooperation of the card block 5, ensuring that the moving direction of the connecting plate 4 is consistent. When the connecting plate 4 moves, it will drive the top plate The grinding sheet 17 on 9 moves forward, and when it moves to the material in the discharge box 18, the motor 2 16 is started. Under the action of the motor 2 16, the grinding sheet 17 is driven to rotate and start to grind the material, and then the motor 1 6 on the fixed plate 11 is started. Under the action of the motor 16, the threaded rod 7 is driven to rotate, and at the same time, the connecting block 8 and the top plate 9 are driven to move left and right, and then the positioning rod 12 is used to limit it to prevent deviation during movement. At the same time, the top plate 9 is limited in the slide groove 13 by the wheels 15 on the fixed column 14, and the friction during movement is also reduced. Through the cooperation between them, a more comprehensive grinding effect is achieved, and the work efficiency is also improved. During the grinding process, the vacuum cleaner 25 is started. Under the action of the vacuum cleaner 25, the dust from grinding will be absorbed by the dust hopper 26, and transported to the ash collecting box 24 through the ash inlet pipe 27, thereby preventing dust from affecting the grinding effect and protecting the safety of the staff.

[0030] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

Claims

1. A material compacting mechanism for automobile roof production, characterized in that: The invention comprises a workbench (1), wherein a pair of slide rails (2) are fixedly connected to the top of the workbench (1), an electric push rod (3) is fixedly connected to the top of the workbench (1), an output end of the electric push rod (3) is fixedly connected to a connecting plate (4), and a pair of clamping blocks (5) are fixedly connected to the bottom of the connecting plate (4), and the clamping blocks (5) are slidably connected to the outer wall of the slide rails (2), a pair of fixed plates (11) are fixedly connected to the top of the connecting plate (4), an outer side wall of the fixed plate (11) on one side is fixedly connected to a motor 1 (6), an output end of the motor 1 (6) is fixedly connected to a threaded rod (7), and the threaded rod (7) is rotatably connected to the fixed plates (11) on both sides. ), the outer wall of the threaded rod (7) is threadedly connected to a connecting block (8), and the top wall of the connecting block (8) is fixedly connected to a top plate (9), a positioning rod (12) is fixedly connected between the fixed plates (11) on both sides, and the top plate (9) is slidably connected to the outer wall of the positioning rod (12), the bottom of the top plate (9) is fixedly connected to a fixing column (14), and a wheel (15) is arranged at the bottom end of the fixing column (14), and a slide groove (13) is opened at the top of the connecting plate (4), and the wheel (15) rolls in the slide groove (13), the front end of the top plate (9) is fixedly connected to a second motor (16), and the output end of the second motor (16) is fixedly connected to a grinding sheet (17); The top of the workbench (1) is fixedly connected to an ash box (24), one side of the ash box (24) is fixedly connected to a dust collector (25), while the output end of the dust collector (25) is fixedly connected to an ash inlet pipe (27), and the other end of the ash inlet pipe (27) is fixedly connected to a dust hopper (26); The top of the workbench (1) is fixedly connected to a bracket (19), the top of the bracket (19) is fixedly connected to an electric hydraulic rod (20), and the output end of the electric hydraulic rod (20) is fixedly connected to an upper pressure plate (21), an upper pressure block (28) is provided at the bottom of the upper pressure plate (21), and the upper pressure block (28) is fixedly connected to the upper pressure plate (21) by screws.

2. A material compacting mechanism for automobile roof production according to claim 1, characterized in that: The upper two ends of the upper pressing plate (21) are fixedly connected to limit rods (22), and the limit rods (22) penetrate the bracket (19) and extend to the outside of the bracket (19), while the limit rods (22) are slidably connected to the inside of the bracket (19).

3. A material compacting mechanism for automobile roof production according to claim 2, characterized in that: A material discharge box (18) is fixedly connected to the middle of the workbench (1), and the material discharge box (18) is directly opposite to the bottom of the upper pressing block (28).

4. A material compacting mechanism for automobile roof production according to claim 3, characterized in that: The bottom of the workbench (1) is fixedly connected to an electric hydraulic rod 2 (23); an output end of the electric hydraulic rod 2 (23) passes through the workbench (1) and is fixedly connected to an extrusion plate (10); and the extrusion plate (10) is slidably connected to the discharge box (18).

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