Ultrasonic knife head machining device
By using electric push rods and limiting plates in ultrasonic cutter head processing device to achieve precise positioning and fixing of the cutter head, the problems of low efficiency and poor consistency in the prior art are solved, and the processing accuracy and product quality are improved.
Patent Information
- Application Number
- CN202420927209.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing ultrasonic cutter head processing methods are inefficient and cannot ensure consistency and precise positioning, resulting in poor product yield and effect.
An ultrasonic knife cutting head processing device including a cutting head positioning mechanism is designed, and the cutting head is accurately positioned and fixed by using electric push rods and limiting plates. The edge cutting process is carried out in combination with compression and power mechanism to ensure that the cutting head is being processed. Stability and accuracy in the process.
Through precise positioning and fixing, the accuracy and consistency of cutting head processing are improved, processing errors and adverse results are reduced, and product quality and efficiency are improved.
Smart Images

Figure CN222177861U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medical equipment, in particular to an ultrasonic knife head processing device. Background Art
[0002] Ultrasonic scalpels are based on high-frequency mechanical vibrations, which make the tip of the blade produce high-frequency longitudinal mechanical vibrations, thereby achieving tissue cutting and hemostasis. Cutting: The cutting of the ultrasonic scalpel is achieved by the high-frequency vibration impact of the blade head; Hemostasis: The ultrasonic scalpel uses the heat generated by friction to achieve coagulation and hemostasis of the cut tissue, which has a very good effect. It is widely used in medical surgeries at this stage, and the demand for blades has also greatly increased.
[0003] The blade is formed by powder metallurgy, but the consistency of the sintered blade is poor. When assembling, the two blades are easily misaligned, which affects the impact effect. However, in this case, the traditional processing method is manual grinding. Pure manual operation is inefficient, time-consuming and labor-intensive, and cannot accurately position. This also cannot guarantee consistency, resulting in poor product yield and consistency.
[0004] In view of this, the utility model provides an ultrasonic knife head processing device. Utility Model Content
[0005] The utility model provides an ultrasonic knife head processing device, which has a simple structure and is easy to operate, and solves the problem in the related art that the knife head cannot be accurately positioned during processing, affecting product quality.
[0006] The technical solution of the utility model is as follows:
[0007] An ultrasonic knife bit processing device includes a bit positioning mechanism, the bit positioning mechanism includes a base arranged at the bottom, a main frame is arranged on the middle side of the upper part of the base, a bit limiting structure is arranged on the right side of the upper part of the base, and a third hexagon socket screw is arranged between the main frame and the base.
[0008] Preferably, the base of the blade positioning mechanism is provided with a blade limiting structure for positioning the blade, so that the blade of the ultrasonic blade is positioned in the blade limiting structure, and together with the blade pressing mechanism, the blade is firmly pressed in the blade limiting structure.
[0009] Preferably, the blade limiting structure also includes a fixed frame, the top of the fixed frame is fixedly connected to left and right opposite electric push rods, the inner end of the electric push rod is fixedly connected to a movable frame, the top side of the inner end of the movable frame is fixedly connected to a limiting plate, and the blade of the ultrasonic knife is fixed by the limiting plate.
[0010] Preferably, the tool head positioning mechanism also includes a first axle pin disposed between the main frame and the tool head clamping mechanism.
[0011] Preferably, the cutter head clamping mechanism includes a handle arranged at the top for operation, a clamping connecting rod is arranged at the bottom of the handle, a clamping spring is arranged on the clamping connecting rod, a clamping block is arranged at the bottom of the clamping connecting rod, and a fourth hexagon socket screw is arranged between the clamping block and the clamping connecting rod. The cutter head clamping mechanism moves toward the cutter head positioning mechanism, and the operating handle drives the clamping block fixed under the clamping connecting rod to clamp the cutter head, so that the cutter head power mechanism can cut the edge of the cutter head.
[0012] Preferably, the tool head positioning mechanism also includes a first hexagon socket screw and a second hexagon socket screw disposed between the main frame and the tool head power mechanism.
[0013] Preferably, the cutter head power mechanism includes a cutter connecting rod arranged at the upper part, a cutting knife is arranged under the cutter connecting rod, the cutting knife is connected to the cutter connecting rod by a second axle pin, a first washer is arranged on the cutter connecting rod, a cutter reset spring is arranged under the first washer, a sleeve is arranged under the cutter reset spring, a second washer is arranged under the sleeve, a connecting block is arranged under the second washer, a punching handle is arranged under the connecting block, the punching handle is connected to the cutter connecting rod by a cutter handle axle pin, a sliding guide block is arranged on the cutting knife, the cutter head power mechanism is connected with the connecting block and the cutter head positioning mechanism, and the sleeve is limited by the cutter reset spring and two second washers.
[0014] Preferably, the sliding guide block of the cutter head power mechanism is connected to the cutter head positioning mechanism through a second hexagon socket screw, and the cutting knife moves in the sliding guide block. The cutting knife is driven to reciprocate up and down by operating the punching handle, and the cutter head performs precise edge cutting.
[0015] Preferably, the connecting block of the cutter head power mechanism is connected to the cutter head positioning mechanism through a first hexagon socket screw, the cutter head power mechanism and the cutter head positioning mechanism form a whole, and the cutter head power mechanism reciprocates up and down accurately, thereby making the cutting tool accurate.
[0016] The working principle and beneficial effects of the utility model are:
[0017] In the utility model, left and right electric push rods are arranged opposite to each other at the top of the fixed frame. The electric push rods on both sides cooperate with each other and independently control themselves to extend and retract, so that the cutter head can be fixed when moving synchronously in opposite directions, and the position of the cutter head can be fine-tuned when one side is extended and the other side is shortened. The position fine-tuning function allows the ultrasonic cutter head to be slightly adjusted in position, thereby achieving precise positioning. This is very important for tasks that require high-precision processing and positioning. It can ensure that the cutter head is accurately positioned at the position that needs to be processed. At this time, the clamping handle of the cutter head clamping mechanism is operated downward, and the clamping block of the cutter head clamping mechanism presses the cutter head downward so that it can be fixed in position. At this time, the cutter head is firmly positioned in the limit plates on both sides to prevent the cutter head from shaking in the process of cutting edges, resulting in an inclination of the cutting angle. Then the punching handle of the cutter head power mechanism is operated downward, and the cutting knife of the cutter head power mechanism applies pressure downward to the cutter head, so that the cutter head positioned in the cutter head limiting structure on the base of the cutter head positioning mechanism completes the cutting in the limit plates on both sides. This ensures the consistency of the cutting edges, avoids the time-consuming and labor-intensive manual filing, and the surface roughness and size cannot be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0019] Figure 1 It is a schematic diagram of the side structure of an ultrasonic knife head processing device;
[0020] Figure 2 It is a side structural schematic diagram of a blade positioning mechanism of an ultrasonic blade processing device;
[0021] Figure 3 It is a side structural schematic diagram of a blade clamping mechanism of an ultrasonic blade processing device;
[0022] Figure 4 It is a side view structural schematic diagram of a blade power mechanism of an ultrasonic blade processing device;
[0023] Figure 5 An ultrasonic knife head processing device Figure 2 The structure at A in the figure provides an enlarged structural diagram of the tool head limiting structure.
[0024] In the figure: 1. cutter head positioning mechanism; 2. cutter head clamping mechanism; 3. cutter head power mechanism; 4. first hexagon socket screw; 5. first axle pin; 6. second hexagon socket screw; 7. main frame; 8. base; 9. third hexagon socket screw; 10. handle; 11. clamping connecting rod; 12. clamping spring; 13. clamping block; 14. fourth hexagon socket screw; 15. cutter connecting rod; 16. first washer; 17. cutter return spring; 18. sleeve; 19. second washer; 20. connecting block; 21. punching handle; 22. cutter handle axle pin; 23. second axle pin; 24. sliding guide block; 25. cutting knife; 26. cutter head limiting structure; 27. fixed frame; 28. electric push rod; 29. limiting plate; 30. moving frame. DETAILED DESCRIPTION
[0025] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment 1:
[0027] The preferred embodiment of the ultrasonic knife head processing device provided by the utility model is as follows Figures 1 to 5 As shown: an ultrasonic knife blade processing device, including a blade positioning mechanism 1, the blade positioning mechanism 1 includes a base 8 arranged at the bottom, a main frame 7 is arranged on the middle side of the upper part of the base 8, the main frame 7 is supported and fixed by the base 8, a blade limiting structure 26 is arranged on the right side of the upper part of the base 8, the blade limiting structure 26 is supported and fixed by the base 8, a third hexagon socket screw 9 is arranged between the main frame 7 and the base 8, and the main frame 7 and the base 8 are fixedly connected by the third hexagon socket screw 9, so as to increase the stability of the equipment.
[0028] In this embodiment, the base 8 of the cutter head positioning mechanism 1 is provided with a cutter head limiting structure 26 for positioning the cutter head. The cutter head of the ultrasonic cutter is positioned in the cutter head limiting structure 26, and together with the cutter head clamping mechanism 2, the cutter head is firmly pressed in the cutter head limiting structure 26. The cutter head fixed on the inner side of the cutter head limiting structure 26 is clamped and fixed by the cutter head clamping mechanism 2. Therefore, during the cutting process, by clamping the cutter head, it is possible to ensure that the contact between the cutter head and the workpiece is always kept close, reduce the looseness of the tool caused by vibration or movement, improve the stability and reliability of the machining process, ensure that the tool maintains a fixed position and angle during the machining process, reduce the deviation and swing of the tool, thereby improving the machining accuracy and consistency, and ensuring the quality of the machining results.
[0029] In this embodiment, the cutter head limiting structure 26 also includes a fixed frame 27, the top of the fixed frame 27 is fixedly connected with an electric push rod 28 opposite to the left and right, the inner end of the electric push rod 28 is fixedly connected with a moving frame 30, and the inner end of the moving frame 30 is fixedly connected with a limiting plate 29, the cutter head of the ultrasonic knife is fixed by the limiting plate 29, and the electric push rods 28 on both sides are individually controlled to be extended and retracted separately, so that the moving frames 30 and the limiting plates 29 on both sides are driven to move by the electric push rods 28, and after the cutter head is clamped and fixed, the moving frame 30 and the limiting plates 29 are driven to move in the same direction by their respective extension and retraction, so as to fine-tune the position of the fixed cutter head, and by fine-tuning the position of the cutter head, the processing quality and accuracy can be optimized. Ensure that the cutter head maintains a stable position and angle during the processing, avoid processing errors and undesirable results, and improve processing efficiency and finished product quality.
[0030] In this embodiment, the tool head positioning mechanism 1 also includes a first axial pin 5 arranged between the main frame 7 and the tool head clamping mechanism 2, and the main frame 7 and the tool head clamping mechanism 2 are fixedly connected by the first axial pin 5, so as to increase the integrity and stability of the device, thereby increasing the processing accuracy of the tool head.
[0031] Embodiment 2:
[0032] On the basis of Example 1, a preferred embodiment of an ultrasonic knife head processing device provided by the utility model is as follows: Figures 1 to 5 As shown: the cutter head clamping mechanism 2 includes a handle 10 arranged at the top for operation, a clamping connecting rod 11 is arranged at the bottom of the handle 10, a clamping spring 12 is arranged on the clamping connecting rod 11, a clamping block 13 is arranged at the bottom of the clamping connecting rod 11, and a fourth hexagon socket screw 14 is arranged between the clamping block 13 and the clamping connecting rod 11. The cutter head clamping mechanism 2 moves toward the cutter head positioning mechanism 1 by operating the handle 10 to drive the clamping block 13 fixed under the clamping connecting rod 11 to clamp the cutter head, so that the cutter head power mechanism 3 can cut the cutter head. By rotating the handle 10, the clamping connecting rod 11 and the clamping block 13 are driven to move downward, so as to clamp the top end of the cutter head. The clamping of the cutter head can reduce the vibration and vibration of the cutter during the processing, reduce the wear of the cutter, extend the service life of the cutter, and reduce the frequency and cost of replacing the cutter.
[0033] In this embodiment, the cutter head positioning mechanism 1 also includes a first hexagon socket screw 4 and a second hexagon socket screw 6 arranged between the main frame 7 and the cutter head power mechanism 3, and the main frame 7 and the cutter head power mechanism 3 are fixedly connected by the second hexagon socket screw 6.
[0034] In this embodiment, the cutter head power mechanism 3 includes a cutter connecting rod 15 arranged at the upper part, a cutting knife 25 is arranged below the cutter connecting rod 15, the cutting knife 25 is fixed by the cutter connecting rod 15, the cutting knife 25 is connected to the cutter connecting rod 15 by a second shaft pin 23, the cutting knife 25 and the cutter connecting rod 15 are connected by the second shaft pin 23, a first washer 16 is arranged above the cutter connecting rod 15, a cutter reset spring 17 is arranged below the first washer 16, the cutter connecting rod 15 and the cutter reset spring 17 are buffered by the first washer 16, a sleeve 18 is arranged below the cutter reset spring 17, the cutter reset spring 17 is limited by the sleeve 18, and the cutter reset spring 17 is pushed upward by the sleeve 18 as the stress point of the cutter reset spring 17, a second washer 19 is arranged below the sleeve 18, and a second washer 19 is arranged below the second washer 19 There is a connecting block 20, and a second gasket 19 is used to buffer the space between the sleeve 18 and the connecting block 20. A punching handle 21 is arranged below the connecting block 20. The punching handle 21 is connected to the cutter connecting rod 15 by a cutter handle shaft pin 22. The cutter connecting rod 15 and the middle end of the punching handle 21 are connected by the cutter handle shaft pin 22. Therefore, when the punching handle 21 is pulled downward, the cutter connecting rod 15 is driven to move downward by the cutter handle shaft pin 22, and the cutter reset spring 17 is compressed at the same time. At the same time, the cutter 25 is driven to move downward by the cutter connecting rod 15. A sliding guide block 24 is arranged on the cutter 25. The cutter head power mechanism 3 is connected to the cutter head positioning mechanism 1 through the connecting block 20, and the cutter head positioning mechanism 1 and the cutter head power mechanism 3 are connected through the connecting block 20. The sleeve 18 is limited by the cutter reset spring 17 and two second washers 19.
[0035] In this embodiment, the sliding guide block 24 of the cutter head power mechanism 3 is connected to the cutter head positioning mechanism 1 through the second hexagon socket screw 6, and the cutter head positioning mechanism 1 and the sliding guide block 24 are connected through the second hexagon socket screw 6. The cutting knife 25 moves in the sliding guide block 24, and the cutting knife 25 is limited by the sliding guide block 24. By operating the punching handle 21, the cutting knife 25 is driven to reciprocate up and down, and the cutter head performs precise edge cutting.
[0036] In this embodiment, the connecting block 20 of the cutter head power mechanism 3 is connected to the cutter head positioning mechanism 1 through the first hexagon socket screw 4. The connecting block 20 and the cutter head positioning mechanism 1 are connected through the first hexagon socket screw 4. The cutter head power mechanism 3 and the cutter head positioning mechanism 1 become a whole. The cutter head power mechanism 3 reciprocates up and down accurately, thereby making the cutting tool 25 accurate.
[0037] The working principle and use process of the utility model are as follows: when the cutter head needs to be trimmed, the cutter head is positioned in the limit plate 29 on the base 8 of the cutter head positioning mechanism 1, and then the electric push rods 28 on both sides simultaneously drive the movable frame 30 and the limit plate 29 to be extended and retracted respectively, so as to clamp and fix the cutter head while fine-tuning the position of the cutter head, and then the handle 10 of the cutter head clamping mechanism 2 is operated to drive the clamping block 13 to clamp the cutter head, and then the punching handle 21 of the cutter head power mechanism 3 is operated to drive the cutting knife 25 to move toward the cutter head after positioning and clamping, and the cutter head trimming process can be completed.
[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An ultrasonic knife head processing device, comprising a knife head positioning mechanism (1), characterized in that: The tool head positioning mechanism (1) comprises a base (8) arranged at the bottom, a main frame (7) is arranged on the middle side of the upper part of the base (8), a tool head limiting structure (26) is arranged on the right side of the upper part of the base (8), and a third hexagon socket screw (9) is arranged between the main frame (7) and the base (8).
2. The ultrasonic knife head processing device according to claim 1, characterized in that: The base (8) of the blade positioning mechanism (1) is provided with a blade limiting structure (26) for positioning the blade, so that the blade of the ultrasonic blade is positioned in the blade limiting structure (26) and the blade is firmly pressed in the blade limiting structure (26) together with the blade pressing mechanism (2).
3. The ultrasonic knife head processing device according to claim 2, characterized in that: The blade limiting structure (26) also includes a fixed frame (27), the top end of the fixed frame (27) is fixedly connected to left and right opposite electric push rods (28), one inner end of the electric push rod (28) is fixedly connected to a movable frame (30), and the top side of one inner end of the movable frame (30) is fixedly connected to a limiting plate (29), and the blade of the ultrasonic knife is fixed by the limiting plate (29).
4. The ultrasonic knife head processing device according to claim 1, characterized in that: The tool head positioning mechanism (1) also includes a first shaft pin (5) disposed between the main body frame (7) and connected to the tool head pressing mechanism (2).
5. The ultrasonic knife head processing device according to claim 4, characterized in that: The cutter head clamping mechanism (2) comprises a handle (10) arranged at the top for operation, a clamping connecting rod (11) is arranged at the bottom of the handle (10), a clamping spring (12) is arranged on the clamping connecting rod (11), a clamping block (13) is arranged at the bottom of the clamping connecting rod (11), and a fourth hexagon socket screw (14) is arranged between the clamping block (13) and the clamping connecting rod (11). When the cutter head clamping mechanism (2) moves toward the cutter head positioning mechanism (1), the operating handle (10) drives the clamping block (13) fixed under the clamping connecting rod (11) to clamp the cutter head.
6. The ultrasonic knife head processing device according to claim 1, characterized in that: The cutter head positioning mechanism (1) also includes a cutter head positioning mechanism (1) which is arranged between the main body frame (7) and the cutter head power mechanism (3) and is connected via a first hexagon socket screw (4) and a second hexagon socket screw (6).
7. The ultrasonic knife head processing device according to claim 6, characterized in that: The cutter head power mechanism (3) comprises a cutter connecting rod (15) arranged at the top, a cutter (25) being arranged below the cutter connecting rod (15), the cutter (25) being connected to the cutter connecting rod (15) via a second shaft pin (23), a first washer (16) being arranged above the cutter connecting rod (15), a cutter return spring (17) being arranged below the first washer (16), a sleeve (18) being arranged below the cutter return spring (17), and a second washer (18) being arranged below the sleeve (18). A ring (19) is provided below the second washer (19), a connecting block (20) is provided below the connecting block (20), a punching handle (21) is provided below the punching handle (21) and the cutter connecting rod (15) is connected with a cutter handle shaft pin (22), a sliding guide block (24) is provided above the cutting knife (25), a cutter head power mechanism (3) is connected between the connecting block (20) and the cutter head positioning mechanism (1), and a sleeve (18) is limited by a cutter return spring (17) and two second washers (19).
8. The ultrasonic knife head processing device according to claim 6, characterized in that: The sliding guide block (24) of the cutter head power mechanism (3) is connected to the cutter head positioning mechanism (1) via a second hexagon socket screw (6).
9. The ultrasonic knife head processing device according to claim 6, characterized in that: The connecting block (20) of the cutter head power mechanism (3) is connected to the cutter head positioning mechanism (1) via a first hexagon socket screw (4), and the cutter head power mechanism (3) and the cutter head positioning mechanism (1) form a whole.
