Splash-proof cutting machine for ceramic tile cutting

Abstract

The utility model discloses a splash-proof cutting machine for cutting ceramic tiles, and particularly relates to the related technical field of ceramic tile production, the splash-proof cutting machine comprises a shell, a cutting mechanism used for cutting the ceramic tiles is arranged in the shell, and the ceramic tiles to be cut can be rapidly cut through high-speed rotation of a saw blade in the cutting mechanism; meanwhile, a to-be-cut ceramic tile is inserted into the splash-proof shell, and the ceramic tile is fixed and limited by a plurality of groups of screws, so that the saw blade can conveniently cut the ceramic tile, the phenomenon that water used for cooling and dust removal and broken and small ceramic tiles are splashed can be effectively avoided, and an operator and a machine can be effectively protected; and meanwhile, water in the water tank is intermittently sprayed to the side face of the saw blade through the water spraying pipe, dust can be restrained from flying all around, the saw blade can be cooled, the service life of the saw blade is prolonged, and meanwhile chippings left after cutting and waste water obtained after cooling and dust removal can be scraped and collected conveniently.

Description

Technical Field

[0001] The utility model belongs to the technical field related to tile production, and in particular relates to a splash-proof cutting machine for cutting tiles. Background Art

[0002] Ceramic tiles are a kind of acid- and alkali-resistant porcelain or stone building or decorative material made of refractory metal oxides and semi-metal oxides through a process of grinding, mixing, pressing, glazing and sintering. Their raw materials are mostly a mixture of clay, quartz sand, etc. Ceramic tiles need to be cut during the production process.

[0003] The existing technology has the following problems: a large amount of dust will be generated during the cutting process of current tiles. At this time, water needs to be sprayed to reduce the problem of dust flying everywhere. However, during the high-speed rotation of the saw blade, water will splash everywhere, which will affect the user's observation and reduce the cutting efficiency. At the same time, during the saw blade cutting the tiles, small broken tiles are easy to splash everywhere, which will not only cause damage to the equipment itself, but also endanger the personal safety of the operator. Therefore, an anti-splash cutting machine for tile cutting is proposed. Utility Model Content

[0004] The utility model aims to provide a splash-proof cutting machine for cutting tiles, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the utility model provides the following technical solutions: a splash-proof cutting machine for cutting tiles, comprising a shell, a cutting mechanism for cutting tiles is arranged inside the shell, a water tank is detachably connected to the top of the shell, four groups of legs are arranged at the bottom of the shell, and a collecting tank is detachably connected to the side of the shell;

[0006] The cutting mechanism comprises a first motor, the output end of the first motor is fixedly connected to a first pulley, the surface of the first pulley is frictionally connected to a belt, the first pulley is connected to a second pulley through a belt transmission, the interior of the second pulley is fixedly connected to a transmission shaft, and the surface of the transmission shaft is fixedly connected to a saw blade;

[0007] A cam is fixedly connected to the surface of the transmission shaft, a piston rod is arranged above the cam, a piston cylinder is slidably connected to the surface of the piston rod, and a water spray pipe is arranged on the surface of the piston cylinder.

[0008] Preferably, one end of the transmission shaft is fixedly connected to a short rocker arm, one end of the short rocker arm is rotatably connected to a long rocker arm via a pin shaft, one end of the long rocker arm is rotatably connected to a wedge plate via a pin shaft, a moving rod is provided on one side of the wedge plate, and one end of the moving rod is fixedly connected to a scraper strip.

[0009] Preferably, a splash-proof shell is arranged directly below the saw blade, a plurality of pulleys are arranged below the splash-proof shell, a support rod is slidably connected below the pulley, the support rod is fixedly connected to the outer shell, a plurality of screws are threadedly connected above the splash-proof shell, and a push handle is arranged on one side of the splash-proof shell.

[0010] Preferably, a support plate is rotatably connected to the surface of the transmission shaft, one end of the support plate is rotatably connected to the housing, an internal thread of the support plate is connected to a screw rod, and a second motor is arranged below the screw rod.

[0011] Preferably, a protective shell is provided on the outer surface of the saw blade, the moving rod is slidably connected to the outer shell via a supporting block, and a return spring is provided on the surface of the moving rod and inside the piston cylinder.

[0012] Preferably, a plurality of collection holes are provided on the side of the shell at the position of the collection groove, a guide groove is provided in the middle position of the two groups of splashproof shells, a one-way valve is provided inside the piston cylinder and the water spray pipe, and a rubber pad is provided at the bottom of the screw.

[0013] Preferably, the scraper strip is made of rubber material, the splash-proof shell is made of high-strength steel material, and the plurality of pulleys are made of high-strength composite material.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model drives the first pulley to rotate by rotating the first motor in the cutting mechanism, and the first pulley drives the transmission shaft at one end of the saw blade to rotate through the belt, and the rotation of the transmission shaft drives the saw blade to rotate at a high speed, so that the tile to be cut can be quickly cut; at the same time, the tile to be cut is inserted into the inside of the splash-proof shell, and the tile is fixed and limited by multiple sets of screws, which not only makes it convenient for the saw blade to cut it, but also effectively avoids the splashing of water used for cooling and dust removal and broken small tiles, and can effectively protect the operator and the machine; at the same time, when the transmission shaft rotates, it drives the cam to rotate, and the rotation of the cam drives The piston rod slides inside the piston cylinder, and can intermittently spray the water in the water tank onto the side of the saw blade through the water spray pipe, which can not only suppress dust from flying everywhere, but also cool the saw blade and increase its service life; at the same time, when the transmission shaft rotates, it drives the short swing arm to rotate, and one end of the short swing arm drives the long swing arm to swing through the pin shaft. While the long swing arm swings, one end drives the wedge plate to reciprocate left and right through the pin shaft. The movement of the wedge plate can intermittently push the scraper at one end of the moving rod to move at the bottom of the shell, which can scrape the debris left after cutting and the waste water for cooling and dust removal, making it convenient to collect them. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0018] Figure 3 It is a side view of the internal knot of the utility model;

[0019] Figure 4 It is a schematic diagram of the local structure of the utility model;

[0020] Figure 5 It is a side view of the local structure of the utility model;

[0021] Figure 6 It is a cross-sectional view of the utility model;

[0022] In the figure: 1. outer shell; 2. support leg; 3. collecting trough; 4. water tank; 5. first motor; 6. first pulley; 7. belt; 8. saw blade; 9. cam; 10. piston rod; 11. piston cylinder; 12. water spray pipe; 13. transmission shaft; 14. short swing arm; 15. long swing arm; 16. splashproof shell; 17. screw; 18. second motor; 19. lead screw; 20. wedge plate; 21. moving rod; 22. scraper strip; 23. support plate; 24. second pulley; 25. push handle; 26. pulley; 27. support rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-6 The utility model provides a technical solution: a splash-proof cutting machine for cutting tiles, comprising a shell 1, a cutting mechanism for cutting tiles is arranged inside the shell 1, a water tank 4 is detachably connected to the top of the shell 1, four groups of legs 2 are arranged at the bottom of the shell 1, and a collecting tank 3 is detachably connected to the side of the shell 1;

[0025] In order to facilitate the cutting of tiles, the cutting mechanism includes a first motor 5, the output end of the first motor 5 is fixedly connected to a first pulley 6, the surface of the first pulley 6 is frictionally connected to a belt 7, the first pulley 6 is connected to a second pulley 24 through the belt 7, the interior of the second pulley 24 is fixedly connected to a transmission shaft 13, and the surface of the transmission shaft 13 is fixedly connected to a saw blade 8;

[0026] In order to facilitate the saw blade 8 to cut the tiles while reducing dust, and to effectively cool the saw blade 8 to increase its service life, a cam 9 is fixedly connected to the surface of the transmission shaft 13, a piston rod 10 is arranged above the cam 9, a piston cylinder 11 is slidably connected to the surface of the piston rod 10, and a water spray pipe 12 is arranged on the surface of the piston cylinder 11.

[0027] In order to facilitate the collection of the debris left after cutting and the waste water after use, one end of the transmission shaft 13 is fixedly connected to a short rocker arm 14, one end of the short rocker arm 14 is rotatably connected to a long rocker arm 15 through a pin shaft, one end of the long rocker arm 15 is rotatably connected to a wedge plate 20 through a pin shaft, a moving rod 21 is provided on one side of the wedge plate 20, and one end of the moving rod 21 is fixedly connected to a scraper strip 22.

[0028] In order to facilitate the saw blade 8 to prevent splashing when cutting tiles, not only can the sprayed water be prevented from splashing, but also the broken tiles can be effectively prevented from splashing, so as to avoid them hitting the equipment and causing damage to the equipment. A splash-proof shell 16 is arranged directly below the saw blade 8, and multiple groups of pulleys 26 are arranged below the splash-proof shell 16. A support rod 27 is slidably connected to the pulley 26 below, and the support rod 27 is fixedly connected to the outer shell 1. Multiple groups of screws 17 are threadedly connected to the top of the splash-proof shell 16, and a push handle 25 is arranged on one side of the splash-proof shell 16.

[0029] In order to facilitate the adjustment of the cutting angle of the saw blade 8 on the tiles and enable it to cut the tiles quickly and efficiently, the surface of the transmission shaft 13 is rotatably connected to a support plate 23, one end of the support plate 23 is rotatably connected to the outer shell 1, and the internal thread of the support plate 23 is connected to a screw rod 19, and a second motor 18 is arranged below the screw rod 19.

[0030] In order to improve the smoothness of the device during use and improve the efficiency of cooling and dust removal, a protective shell is provided on the outer surface of the saw blade 8, the moving rod 21 is slidably connected to the outer shell 1 through a support block, and a return spring is provided on the surface of the moving rod 21 and the inside of the piston cylinder 11.

[0031] In order to facilitate the limiting and fixing of the tiles so that the saw blade 8 can cut the tiles, multiple groups of collecting holes are opened on the side of the outer shell 1 at the position of the collecting groove 3, a guide groove is set in the middle position of the two groups of splashproof shells 16, and a one-way valve is set inside the piston cylinder 11 and the water spray pipe 12, and a rubber pad is set at the bottom of the screw 17.

[0032] In order to improve the practicability of the parts of the device when in use, the scraper strip 22 is made of rubber material, the splash-proof shell 16 is made of high-strength steel material, and the plurality of pulleys 26 are made of high-strength composite material.

[0033] The working principle and use process of the utility model: after the utility model is installed, water is first added to the inside of the water tank 4, and the tile to be cut is inserted into the inside of the splash-proof shell 16, and then the operator screws the multiple sets of screws 17 to fix the four corners of the tile, and then pushes the push handle 25 to drive the splash-proof shell 16 to move to the position to be cut, and then starts the first motor 5 to drive the first pulley 6 to rotate, and the first pulley 6 drives the second pulley 24 to rotate through the belt 7, and the second pulley 24 drives the transmission shaft 13 to rotate, and the transmission shaft 13 drives the saw blade 8 to rotate, and at the same time, the second motor 18 is controlled to rotate to drive the screw rod 19 to rotate, and the rotation of the screw rod 19 can drive the support plate 23 to swing, and can drive the saw blade 8 to adjust the angle, which can not only facilitate the cutting of tiles, but also prevent the small broken tiles from splashing when the tiles are cut inside the splash-proof shell 16, thereby improving the personal safety of the operators and the safety of the equipment.

[0034] At the same time, when the transmission shaft 13 rotates and drives the cam 9 to rotate, the cam 9 rotates and pushes the piston rod 10 above to move up and down inside the piston cylinder 11, so that the water inside the water tank 4 can be sprayed out through the water spray pipe 12, which can not only suppress dust from flying around, but also cool the saw blade 8 and increase its service life;

[0035] When the transmission shaft 13 drives the saw blade 8 to cut the tiles, the rotation of the transmission shaft 13 will drive the short swing arm 14 to rotate, and the short swing arm 14 drives the long swing arm 15 to swing through the pin shaft, and one end of the long swing arm 15 drives the wedge plate 20 to reciprocate at the bottom of the shell 1 through the pin shaft. The movement of the wedge plate 20 can intermittently drive the two sets of moving rods 21 to move, and the movement of the moving rods 21 can drive the scraper 22 to move, which can push the debris and water remaining after cutting to the discharge port on the side of the shell 1, so as to facilitate the collection of the collection tank 3, and has a wide applicability.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A splash-proof cutting machine for cutting tiles, comprising a housing (1), characterized in that: A cutting mechanism for cutting tiles is arranged inside the shell (1); a water tank (4) is detachably connected to the top of the shell (1); four groups of legs (2) are arranged at the bottom of the shell (1); and a collecting tank (3) is detachably connected to the side of the shell (1); The cutting mechanism comprises a first motor (5), the output end of the first motor (5) is fixedly connected to a first pulley (6), the surface of the first pulley (6) is frictionally connected to a belt (7), the first pulley (6) is connected to a second pulley (24) through the belt (7), the interior of the second pulley (24) is fixedly connected to a transmission shaft (13), the surface of the transmission shaft (13) is fixedly connected to a saw blade (8), and the outer surface of the saw blade (8) is provided with a protective shell; The surface of the transmission shaft (13) is also fixedly connected to a cam (9), a piston rod (10) is arranged above the cam (9), the surface of the piston rod (10) is slidably connected to a piston cylinder (11), and the surface of the piston cylinder (11) is provided with a water spray pipe (12).

2. The splash-proof cutting machine for cutting tiles according to claim 1, characterized in that: One end of the transmission shaft (13) is fixedly connected to a short swing rod (14), one end of the short swing rod (14) is rotatably connected to a long swing rod (15) via a pin shaft, one end of the long swing rod (15) is rotatably connected to a wedge plate (20) via a pin shaft, a moving rod (21) is provided on one side of the wedge plate (20), and one end of the moving rod (21) is fixedly connected to a scraper strip (22).

3. The splash-proof cutting machine for cutting tiles according to claim 2, characterized in that: A splash-proof shell (16) is arranged directly below the saw blade (8), a plurality of pulleys (26) are arranged below the splash-proof shell (16), a support rod (27) is slidably connected below the pulley (26), the support rod (27) is fixedly connected to the housing (1), a plurality of screws (17) are threadedly connected above the splash-proof shell (16), and a push handle (25) is arranged on one side of the splash-proof shell (16).

4. The splash-proof cutting machine for cutting tiles according to claim 3, characterized in that: A support plate (23) is rotatably connected to the surface of the transmission shaft (13), one end of the support plate (23) is rotatably connected to the housing (1), an internal thread of the support plate (23) is connected to a screw rod (19), and a second motor (18) is arranged below the screw rod (19).

5. The splash-proof cutting machine for cutting tiles according to claim 4, characterized in that: The outer surface of the saw blade (8) is provided with a protective shell, the movement rod (21) is slidably connected to the outer shell (1) via a support block, and a return spring is provided on the surface of the movement rod (21) and inside the piston cylinder (11).

6. The splash-proof cutting machine for cutting tiles according to claim 5, characterized in that: A plurality of collection holes are provided on the side of the housing (1) at the position of the collection groove (3), a guide groove is provided in the middle of the two groups of splash-proof shells (16), a one-way valve is provided inside the piston cylinder (11) and the water spray pipe (12), and a rubber pad is provided at the bottom of the screw (17).

7. The splash-proof cutting machine for cutting tiles according to claim 6, characterized in that: The scraper strip (22) is made of rubber material, the splash-proof shell (16) is made of high-strength steel material, and the plurality of pulleys (26) are made of high-strength composite material.

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