Photovoltaic wooden tray with extended function
By designing photovoltaic wooden pallets with extended functions, using the combined structure of the container and protective panel, the problem of high space and cost of transportation of standard components is solved, achieving more efficient transportation and lower cost transportation mode, while improving the Timeliness and applicability of transportation.
Patent Information
- Application Number
- CN202420845049.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The transfer pallets of existing photovoltaic modules cannot effectively solve the problem of high space and cost in standard components during transportation. At the same time, carton packaging is prone to damage, affecting the accuracy of the test and construction period.
A photovoltaic wooden pallet with extended function is designed, including a storage box, feet and load-bearing slats. The storage box forms a storage cavity through the upper support plate, the lower support plate and the support wooden strips. A protective buffer layer and a protective plate connected to the hinge are provided. , feet and load-bearing slats are evenly distributed to provide support and protection.
The pallet can load more cargo in the same space, reduce transportation costs, improve timeliness, and facilitate operation. It is suitable for the transportation of photovoltaic standard components and other precision instruments, and extends service life.
Smart Images

Figure CN222180185U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component transport equipment, and more specifically, to a photovoltaic wooden pallet with an expansion function. Background Art
[0002] With the development of the photovoltaic industry, improving the conversion efficiency of photovoltaic products has become the key to improving product competitiveness, and higher requirements have been placed on the testing of produced photovoltaic modules. When testing and calibrating photovoltaic modules, standard modules need to be used to calibrate the test instruments. In the industry, standard modules generally use primary and secondary standard plates. Modules calibrated by an authoritative third-party certification agency are used as primary standard plates, which are used as a benchmark to copy secondary standard plates for daily testing.
[0003] When customers need to conduct standard tests on the photovoltaic modules they purchased, they often need to use a separate wooden box to transport the standard modules. The standard module wooden box not only takes up transportation space, but also the cost of customized wooden boxes is high. If cardboard boxes are used for packaging, there is often a risk of collision and damage to the standard modules.
[0004] Chinese patent document CN 220640641 U discloses a tray for supporting photovoltaic modules, including a supporting body and a plurality of supporting bars, wherein the supporting body is provided with a supporting portion, and the plurality of supporting bars are detachably connected to the supporting body along the supporting portion; the density of the plurality of supporting bars located on both sides of the supporting body is greater than the density of the plurality of supporting bars located in the middle of the supporting body.
[0005] In the prior art, there is no space for placing standard components separately in the transfer pallet of photovoltaic modules. Often, a separate wooden box is needed to transport the reference standard parts. The standard component wooden box not only takes up transportation space, but also the customized wooden box is expensive. If cardboard packaging is used, there is often a risk of collision and damage to the reference standard parts, which in turn affects the accuracy of module testing. At the same time, the production cycle of standard reference parts is long and the cost is high, and damage will affect the construction period of the project.
[0006] Therefore, it is necessary to propose a photovoltaic wooden pallet with expansion function to solve the problems existing in the prior art. Utility Model Content
[0007] A series of simplified concepts are introduced in the utility model content section, which will be further described in detail in the detailed implementation section. The utility model content section of the utility model does not mean to attempt to define the key features and essential technical features of the technical solution claimed for protection, nor does it mean to attempt to determine the scope of protection of the technical solution claimed for protection.
[0008] To solve the above problems, the utility model provides a photovoltaic wooden pallet with expansion function, including a storage box, supporting legs and load-bearing strips, the storage box includes an upper support plate, a lower support plate and supporting wooden strips fixedly arranged between the upper support plate and the lower support plate, the upper support plate and the lower support plate are arranged in parallel, the two supporting wooden strips are symmetrically arranged on the left and right edges of the upper support plate and the lower support plate and form a storage cavity with the upper support plate and the lower support plate, the supporting legs are fixedly arranged on the lower surface of the lower support plate, the load-bearing strips are fixedly arranged on the upper surface of the upper support plate, and protective plates are movably arranged on the front and rear ends of the storage box.
[0009] Preferably, a plurality of load-bearing strips are evenly arranged along the length direction of the upper support plate.
[0010] Preferably, the protective plate is hingedly connected to the load-bearing slats by hinges.
[0011] Preferably, a protective buffer layer is provided on the lower surface of the upper support plate, the upper surface of the lower support plate and the side surfaces of the supporting wooden strips in the accommodating cavity.
[0012] Preferably, the material of the protective buffer layer is foam.
[0013] Preferably, three supporting feet are provided, and the supporting feet are evenly distributed along the width direction of the lower supporting plate.
[0014] Preferably, the support leg includes a pad and a longitudinal beam, the pad is fixedly arranged on the lower surface of the lower support plate, multiple pads are evenly arranged along the length direction of the lower support plate, the longitudinal beam is fixedly connected to the lower surfaces of multiple pads, and the length of the longitudinal beam is consistent with the length of the lower support plate.
[0015] Preferably, the support wood strips are made of solid wood or plywood, the length of the support wood strips is consistent with that of the upper support plate and the lower support plate, and the height is 35 to 50 mm.
[0016] Preferably, the upper support plate and the lower support plate are made of plywood or solid wood board with a thickness of 5 to 10 mm.
[0017] Preferably, a notch is provided at a lower edge of the outer side of the protection plate.
[0018] Compared with the prior art, the present invention has at least the following beneficial effects:
[0019] 1. In the process of transporting photovoltaic standard components, a special wooden box can be saved, which can reduce the space and weight of a wooden box. In the case of the same container space, the pallet can load more goods and the transportation cost is lower.
[0020] 2. In terms of timeliness, in the same space, standard photovoltaic components can be transported together with goods. When the goods arrive, the standard components also arrive at the same time, so the photovoltaic products can be confirmed immediately, avoiding the timeliness deviation caused by the separate transportation of conventional standard component wooden boxes, and achieving higher timeliness.
[0021] 3. The front and rear sides of the protective plate are connected by hinges and are symmetrically designed, and the lower edge is slotted, which makes loading and taking out more convenient. After loading, it is fixed and sealed with packing tape. Compared with the conventional wooden box top cover that is nailed, it is more convenient to operate, and it is not easy to be damaged after repeated loading, and the reuse rate is higher, which is more environmentally friendly.
[0022] 4. In addition to transporting photovoltaic standard components, the accommodating cavity set on the pallet can also be used to transport other precision instruments and components. It has expansion functions and increases the applicability of the pallet.
[0023] The photovoltaic wooden pallet with extended functions described in the utility model, other advantages, objectives and features of the utility model will be reflected in part through the following description, and in part will be understood by technicians in this field through research and practice of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0025] Figure 1 This is a schematic diagram of the structure of a photovoltaic wooden pallet with expansion function disclosed in the utility model;
[0026] Figure 2 This is a schematic structural diagram of a cross-section of a photovoltaic wooden pallet with an extended function disclosed in the utility model;
[0027] Figure 3 This is a schematic structural diagram of a photovoltaic wooden pallet with an expansion function disclosed in the utility model;
[0028] Figure 4 for Figure 3 An enlarged structural diagram of part A;
[0029] Figure 5 This is a schematic diagram of loading goods on the photovoltaic wooden pallet with extended functions disclosed in the utility model;
[0030] Figure 6 It is a structural schematic diagram of the support assembly disclosed in the utility model;
[0031] Figure 7 It is a schematic structural diagram of a cross-section of the first groove disclosed in the utility model;
[0032] Figure 8 It is a structural schematic diagram of the support rod disclosed in the utility model. DETAILED DESCRIPTION
[0033] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments so that those skilled in the art can implement the invention with reference to the description.
[0034] It should be understood that the terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.
[0035] like Figure 1-4 As shown, a photovoltaic wooden pallet with expansion function includes a storage box 1, a support leg 2 and a load-bearing slat 3. The storage box 1 includes an upper support plate 11, a lower support plate 12 and a support wooden slat 13 fixedly arranged between the upper support plate 11 and the lower support plate 12. The upper support plate 11 and the lower support plate 12 are arranged in parallel. The two support wooden slats 13 are symmetrically arranged on the left and right edges of the upper support plate 11 and the lower support plate 12 and form a storage cavity 14 with the upper support plate 11 and the lower support plate 12. The support leg 2 is fixedly arranged on the lower surface of the lower support plate 12, and the load-bearing slat 3 is fixedly arranged on the upper surface of the upper support plate 11. Protective plates 15 are movably arranged at the front and rear ends of the storage box 1.
[0036] A plurality of load-bearing strips 3 are evenly arranged along the length direction of the upper support plate 11 .
[0037] The protective plate 15 is hingedly connected to the load-bearing strip 3 via a hinge 16 .
[0038] A protective buffer layer 17 is provided on the lower surface of the upper support plate 11 , the upper surface of the lower support plate 12 and the side surfaces of the supporting wooden strips 13 in the accommodating cavity 14 . The material of the protective buffer layer 17 is foam.
[0039] Three supporting legs 2 are provided, and the supporting legs 2 are evenly distributed along the width direction of the lower supporting plate 12. The supporting legs 2 include a pad 21 and a longitudinal beam 22. The pad 21 is fixedly provided on the lower surface of the lower supporting plate 12, and a plurality of pads 21 are evenly provided along the length direction of the lower supporting plate 12. The longitudinal beam 22 is fixedly connected to the lower surfaces of the plurality of pads 21, and the length of the longitudinal beam 22 is consistent with the length of the lower supporting plate 12.
[0040] The support wood strips 13 are made of solid wood or plywood. The length of the support wood strips 13 is consistent with that of the upper support plate 11 and the lower support plate 12, and the height is 35-50 mm.
[0041] The upper support plate 11 and the lower support plate 12 are made of plywood or solid wood board with a thickness of 5 to 10 mm.
[0042] A notch 18 is formed at the lower edge of the outer side of the protection plate 15 .
[0043] The working principle of the above technical solution is as follows: the lower support plate 12 mainly supports the photovoltaic standard components, the upper support plate 11 mainly protects the photovoltaic standard components, the support wood strips 13 mainly support and form a receiving cavity 14 for receiving the photovoltaic standard components, the width of the support wood strips is consistent with the width of the cushion block 21, and the outer sides of the two support wood strips 13 are respectively aligned with the two side surfaces of the upper support plate 11. A plurality of load-bearing strips 3 are arranged on the upper surface of the upper support plate 11 along the length direction of the upper support plate 11, and the load-bearing strips 3 at the front and rear ends are respectively aligned with the front and rear ends of the receiving box 1, so as to facilitate the installation of the hinge 16, which is connected to the load-bearing strips 3 and the protective plate 15 by screws.
[0044] The load-bearing slats 3 are made of solid wood or plywood, and their main function is to provide support for the goods on the pallet and protect the container 1. The thickness of the load-bearing slats 3 needs to be increased and set to 12 to 16 mm. The length is consistent with the width of the upper support plate 11, and the width is set to 90 to 120 mm. Multiple load-bearing slats 3 are evenly distributed, and the spacing range is 90 to 120 mm, which can be confirmed according to actual conditions.
[0045] The protective plate at the front end of the storage box 1 is hinged to the side of the frontmost load-bearing strip 3 through a hinge 16, and the protective plate at the rear end is hinged to the side of the rearmost load-bearing strip 3 through a hinge 16.
[0046] The upper support plate 11 and the lower support plate 12 are of the same size and are arranged in parallel. The upper and lower walls and the side walls of the accommodating cavity are fixedly provided with a protective buffer layer 17, which is used to protect the photovoltaic standard components. The protective buffer layer can be provided to be detachably connected to the inner wall of the accommodating cavity 14, so as to facilitate the replacement of the protective buffer layer 17. Velcro can be provided between the inner wall of the accommodating cavity 14 and the protective buffer layer 17, so as to facilitate the replacement of the protective buffer layer. The material of the protective buffer layer is foam, which can be selected from polyurethane foam, polyethylene foam or rubber foam, or other foam can be selected according to the transportation conditions.
[0047] The legs 2 provide a space for inserting and transporting the pallet. Three legs 2 are evenly arranged along the lower surface of the lower support plate. The positions of the two outer legs are opposite to the positions of the two supporting wooden strips 13, and the middle leg is located in the middle of the legs on both sides. The legs include a plurality of pads 21 arranged in a straight line along the length direction of the support plate 12, and the longitudinal beams 22 are fixedly arranged on the lower surfaces of the plurality of pads 21. The space between the three legs 2 and the space between the plurality of pads 21 can accommodate the inserting teeth of the inserting vehicle. The height of the pads 21 is set to 65-80 mm. They are made of solid wood material or cut by gluing technology.
[0048] A notch 18 is provided at the lower edge of the outer side of the protective plate 15. One notch 18 can be provided in the middle of the protective plate, or two notches 18 can be provided symmetrically. The shape of the notch 18 can be set to be square or semicircular according to actual conditions. The length and width of the protective plates 16 symmetrically provided at both ends of the storage box match the size of the reference component storage cavity, and the thickness can be selected to be 10 to 16 mm. A protective buffer layer is provided on the side wall of the protective plate 16 close to the storage cavity, which is consistent with the protective buffer layer provided in the storage cavity 14.
[0049] When the goods are packed outside during transportation, the protective plate 15 is fixed simultaneously (such as Figure 5 As shown), the strapping belt 19 bundles the goods on the pallet and the protective plate at the same time, which is easy to operate.
[0050] Beneficial effects of the above technical solution:
[0051] The photovoltaic wooden pallet with expansion function described in the utility model can save a special wooden box in the process of transporting photovoltaic standard components, and can reduce the space and weight of a wooden box. Under the condition of the same container space, the pallet can carry more goods and the transportation cost is lower. In addition to transporting photovoltaic standard components, the containing cavity can also be used for the transportation of other precision instruments and components, and has an expansion function, which increases the applicability of the pallet.
[0052] In one embodiment, Figure 6-8 As shown, when the photovoltaic standard components are loaded into the containing box 1, it is necessary to lift the protective plate and keep the protective plate 15 in a horizontal position to prevent collision with the photovoltaic standard components, which increases the difficulty of loading the photovoltaic standard components. Therefore, a protective plate support assembly is provided to support the protective plate 15 in a horizontal position when the photovoltaic standard components are loaded into the containing box 1, so as to facilitate the loading of the photovoltaic standard components. The protective plate support assembly includes a support rod 30, which includes a vertical rod and a first cross head 301 and a second cross head 302 fixed at both ends of the vertical rod and perpendicular to the vertical rod. The first cross head 301 of the support rod 30 is rotatably connected to an end face of the protective plate 15, and a first groove 31 is provided on the end face of the supporting wooden strip 13 on one side of which the support rod 30 is installed. A heart-shaped groove 32 is provided on the inner wall of the first groove 31 on the side close to the accommodating cavity 14. The second cross head 302 of the support rod 30 is slidably arranged in the heart-shaped groove 32, and a second groove 33 is provided on the inner wall of the first groove 31 and penetrates the accommodating cavity 14 at a distance from the heart-shaped groove 32. The position of the second groove 33 corresponds to the position of one end of the support rod 30 rotatably connected to the protective plate when the protective plate is in a vertical state, and is used to accommodate one C-shaped end of the support rod when the protective plate 15 is lowered and is in a vertical state.
[0053] The heart-shaped groove 32 includes a first straight groove 34, a second straight groove 35 and an arc groove 36. One end of the first straight groove 34 and the second straight groove 35 are respectively connected to the two ends of the arc groove 36. The arc of the arc groove 36 is bent toward the first straight groove 34 and the second straight groove 35. The other end of the first straight groove 35 is connected to the middle of the second straight groove 35. The second straight groove 35 includes a first section 351 and a second section 352. The part where the first straight groove 34 is connected to the second straight groove 35 is located at the connection between the first section 351 and the second section 352. The width of the second section 352 of the second straight groove 35 is smaller than the width of the first section 351.
[0054] The working principle of the above technical solution is as follows: in the initial state, when the protective plate 15 is in the vertical position, the second cross head 302 of the support rod 30 extending into the first groove 31 is at the end of the second section 352 of the second linear groove 35. When the protective plate 15 is opened, the protective plate drives the support rod 30 to move, and the cross head 302 slides in the second linear groove 35. Since the width of the first section 351 of the second linear groove 35 is greater than the width of the second section 352, when the protective plate 15 pulls the support rod 30 to move outward, the second cross head 302 of the support rod 30 enters the first section from the second section of the second linear groove 35 and does not enter the first linear groove 34. The second cross head 302 of the support rod 30 is pulled until the second linear groove 35 is connected with the arc groove 36. When the protective plate 15 is in the connected position, it contacts the inclined surface 361 of the arc groove 36, and the first cross head 301 of the support rod 30 is rotatably connected to the lower part of the end surface of the protective plate 15. A circular hole can be opened at the lower part of the protective plate 15, and the first cross head 30 of the support rod 30 is rotatably arranged in the circular hole. The second cross head 302 of the support rod 30 moves downward under the action of the inclined surface 361, so that the support rod 30 rotates. At this time, the protective plate 15 is lowered, and the second cross head 302 of the support rod 30 contacts the side wall of the arc groove 36 close to the second straight groove 35. The support rod 30 continues to rotate under the action of the side wall of the second straight groove 35 until the second cross head 302 of the support rod 30 slides to the arc top of the arc groove 36. At this time, the support rod 30 is at the arc top of the arc groove 36 (such as Figure 7 As shown in the figure, the support rod 30 supports the protective plate 15, so that the protective plate 15 is kept in a horizontal position, which is convenient for loading the photovoltaic standard components into the storage box 1, and no human support is required. After loading the photovoltaic standard components, the protective plate 15 is pulled up, and the second cross head 302 of the support rod 30 contacts the lower half of the arc of the side wall of the arc groove 36 away from the first straight groove 34, so that the second cross head 302 of the support rod 30 continues to move downward, and the protective plate 15 is released after reaching the lowest end of the arc groove. The protective plate 15 rotates along the axis of the hinge under the action of its own gravity, and the protective plate 15 pushes the support rod 30 to move, and the second cross head 302 of the support rod 30 slides along the first straight groove 34 and enters the second section 352 of the second straight groove 35, and the protective plate is closed.
[0055] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0056] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0057] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation modes. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A photovoltaic wooden pallet with expansion function, characterized in that: The invention comprises a storage box (1), a support leg (2) and a load-bearing strip (3). The storage box (1) comprises an upper support plate (11), a lower support plate (12) and a support strip (13) fixedly arranged between the upper support plate (11) and the lower support plate (12). The upper support plate (11) and the lower support plate (12) are arranged in parallel. Two support strips (13) are symmetrically arranged at the left and right edges of the upper support plate (11) and the lower support plate (12) and enclose a storage cavity (14) with the upper support plate (11) and the lower support plate (12). The support leg (2) is fixedly arranged on the lower surface of the lower support plate (12), and the load-bearing strip (3) is fixedly arranged on the upper surface of the upper support plate (11). Protective plates (15) are movably arranged at the front and rear ends of the storage box (1).
2. The photovoltaic wooden pallet with expansion function according to claim 1, characterized in that: A plurality of load-bearing strips (3) are evenly arranged along the length direction of the upper support plate (11).
3. The photovoltaic wooden pallet with expansion function according to claim 2, characterized in that: The protective plate (15) is hinged to the load-bearing slat (3) via a hinge (16).
4. The photovoltaic wooden pallet with expansion function according to claim 1, characterized in that: A protective buffer layer (17) is provided on the lower surface of the upper support plate (11), the upper surface of the lower support plate (12) and the side surfaces of the supporting wooden strips (13) in the accommodating cavity (14).
5. The photovoltaic wooden pallet with expansion function according to claim 4, characterized in that: The material of the protective buffer layer (17) is foam.
6. The photovoltaic wooden pallet with expansion function according to claim 1, characterized in that: Three supporting feet (2) are provided, and the supporting feet (2) are evenly distributed along the width direction of the lower support plate (12).
7. The photovoltaic wooden pallet with expansion function according to claim 6, characterized in that: The support foot (2) comprises a pad (21) and a longitudinal beam (22); the pad (21) is fixedly arranged on the lower surface of the lower support plate (12); a plurality of pads (21) are evenly arranged along the length direction of the lower support plate (12); the longitudinal beam (22) is fixedly connected to the lower surfaces of the plurality of pads (21); and the length of the longitudinal beam (22) is consistent with the length of the lower support plate (12).
8. The photovoltaic wooden pallet with expansion function according to claim 1, characterized in that: The supporting wood strip (13) is made of solid wood or plywood. The length of the supporting wood strip (13) is consistent with that of the upper supporting plate (11) and the lower supporting plate (12), and the height is 35 to 50 mm.
9. The photovoltaic wooden pallet with expansion function according to claim 1, characterized in that: The upper support plate (11) and the lower support plate (12) are made of plywood or solid wood board with a thickness of 5 to 10 mm.
10. The photovoltaic wooden pallet with expansion function according to claim 1, characterized in that: A notch (18) is provided at the lower edge of the outer side surface of the protection plate (15).
Citation Information
Patent Citations
Tray for supporting photovoltaic module
CN220640641U
