Automatic stacking machine capable of being disassembled and sorted

By introducing drive mechanisms, adjustment components and sorting mechanisms into the automated stacker, the problems of low efficiency and safety hazards in the prior art are solved, automated sorting and position adjustment are realized, and stacking efficiency and safety are improved.

CN222180675UActive Publication Date: 2024-12-17SHENZHEN HONGLO EQUIP CO LTD
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Patent Information

Application Number
CN202421107471.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-17
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

During use, existing automated stackers require manual classification and sorting, resulting in low efficiency and easy breakage of the drive belt, posing safety hazards, and the overall safety is not high.

Method used

An automated stacker with detachable and zero sorting is designed, using a drive mechanism, adjustment assembly, transmission assembly and sorting mechanism, and drive motors, bidirectional motors, robotic arms and sorting boxes through universal wheels, chutes, screws and other components to realize automated sorting and position adjustment, improving stability and safety.

Benefits of technology

Automatic sorting is realized, stacking efficiency and safety is improved, stacking locations are convenient, manual intervention is reduced, and the stability and safety of the device are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stackers, and discloses an automatic stacker capable of being detached and sorted, which comprises a base, and a driving mechanism is arranged on the inner side of the base. Goods are fetched through the mechanical arm, then the fetched goods are rotated through the mechanical arm again to reach the designated position and then placed into the inner side of the corresponding sorting box, and therefore the goods are stacked and stored through the different sorting boxes, and through the handles on the top sides of the sorting boxes, the goods can be sorted through the sorting boxes. The sorting boxes can be conveniently taken out from the first containing groove and the second containing groove, use is convenient and fast, the overall stacking efficiency is improved, in the rotating process of the mechanical arm, the rotating motor is started to drive the mounting disc and the mechanical arm to rotate, and therefore cargoes can be conveniently driven to reach the designated sorting boxes to be stacked; and the stability and the supporting effect in the overall rotating process can be improved through the circular grooves and the balls, the device performance is stable, the safety degree is high, and the mechanical arm is convenient to disassemble, assemble and maintain.
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Description

Technical Field

[0001] The utility model relates to the technical field of stackers, in particular to an automatic stacker capable of disassembling and sorting parts. Background Art

[0002] With the continuous development of warehousing technology, in the warehousing process, the daily inflow and outflow of goods is very large. In order to improve the utilization rate of storage space, most of them are equipped with intensive warehouses, so as to maximize the storage of goods in a limited space. At present, stacking is mainly used to save space. Stacking crane refers to a special crane that uses a fork or a string rod as a picking device to grab, transport and stack or pick and place unit goods from high-rise shelves in warehouses, workshops, etc.

[0003] According to the search, Chinese patent literature, announcement number: CN217627438U, discloses an automated stacker, which uses guardrails and side rails to limit the position of goods in all directions, thereby avoiding the possibility of goods falling during the ascent, increasing the practicality and safety of the equipment, and through the setting of auxiliary components, the movable plate can move more smoothly, and the auxiliary wheels can also support the movable plate to a certain extent, and the counterweight block effectively balances the weight on both sides, thereby avoiding the possibility of the equipment tipping over. However, in the process of using the stacker, manual classification and stacking of goods are required, which leads to limited use, and increases the time spent on stacking, reducing the overall efficiency, and the mobile frame is driven by the drive belt to move, which is prone to safety accidents when the drive belt is broken or damaged, and the overall device is not safe. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the shortcomings of the existing technology, the utility model provides an automatic stacker that can be disassembled and sorted, which has good overall stability and high safety. It is convenient for sorting work, improves the overall use effect, solves the need for manual sorting procedures in the later stage, improves the overall stacking efficiency, and solves the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic stacker capable of detachable sorting, comprising a base, a driving mechanism is arranged on the inner side of the base, a base is arranged on the top side of the base, an adjustment component is arranged on the inner side of the base, support columns are respectively installed on the left and right ends of the top side of the base by screws, a transmission component is arranged on the inner side of the support columns, a sorting box is arranged between the support columns, a mounting seat is fixedly installed on the inner side of the sorting box, and a sorting mechanism is arranged on the top side of the mounting seat.

[0008] Preferably, mounting platforms are fixedly installed on the left and right ends of the bottom side of the base respectively, a universal wheel is fixedly installed on the bottom side of the mounting platform, a through groove is opened on the top side of the base, a slide groove is opened on the inner side of the through groove, and a slider is arranged on the inner side of the slide groove.

[0009] Through the above technical solution, under the action of four universal wheels with locks, the stacker can be freely pushed to move anywhere, so as to facilitate the replacement of the stacking position. At the same time, under the action of the slide groove and the slider, it is beneficial to improve the stability of the base during movement.

[0010] Preferably, the driving mechanism includes a screw body, a screw sleeve, a connecting block and a driving motor, the outer side of the screw body is connected to two screw sleeves by threads, a connecting block is fixedly installed between the top side of the screw sleeve and the base, and sliders are fixedly installed on the front side and the rear side of the connecting block respectively.

[0011] Through the above technical solution, when the horizontal position needs to be adjusted, the drive motor is started to drive the screw body to rotate, thereby driving the screw sleeve, the connecting block and the base to move and adjust in the left and right directions, which is beneficial to changing the horizontal position of the sorting mechanism during the sorting and stacking process, thereby facilitating automatic stacking.

[0012] Preferably, the adjustment component includes a No. 1 bevel gear, an adjustment rod and a bidirectional motor, the driving ends of the bidirectional motor are respectively fixedly mounted with the adjustment rods, and the No. 1 bevel gear is fixedly mounted on one end of the adjustment rod away from the bidirectional motor.

[0013] Through the above technical solution, when the position of the sorting mechanism needs to be adjusted in the vertical direction, the two sets of adjustment rods and the first bevel gear are driven to rotate by starting the bidirectional motor, thereby providing power for the transmission assembly.

[0014] Preferably, the transmission assembly includes a threaded rod, a threaded sleeve and a second bevel gear, the threaded rod is installed on the inner side of the support column through a bearing, the outer side of the threaded rod is connected to the threaded sleeve through a thread, the bottom end of the threaded rod is fixedly installed with the second bevel gear, and the second bevel gear is meshingly connected to the first bevel gear.

[0015] Through the above technical solution, in the process of adjusting the position of the sorting mechanism in the vertical direction, the No. 1 bevel gear rotates, thereby driving the No. 2 bevel gear to rotate, so that the two sets of threaded rods are driven synchronously, and then the threaded sleeve and the sorting box are driven to adjust the height in the vertical direction to facilitate sorting, and the synchronous drive is conducive to improving the overall stability.

[0016] Preferably, threaded sleeves are fixedly installed on the left and right ends of the sorting box respectively, a No. 1 placement groove and a No. 2 placement groove are respectively opened on the top side of the sorting box, a fitting groove is respectively opened on the top side of the No. 1 placement groove and the No. 2 placement groove, and sorting boxes are installed on the inner sides of the No. 1 placement groove and the No. 2 placement groove by snap-fitting, and the sorting boxes are two storage boxes with different specifications and sizes.

[0017] Through the above technical solution, during the sorting process, the robot arm picks up the goods, and then the picked up goods are rotated again by the robot arm to the designated position and placed inside the corresponding sorting box, so that the goods are stacked and stored through different sorting boxes, and the sorting boxes can be easily taken out from the No. 1 placement slot and the No. 2 placement slot through the handle on the top side of the sorting box. It is convenient and quick to use, and the overall stacking efficiency is improved.

[0018] Preferably, the sorting mechanism includes a mounting plate, a mechanical arm, a rotating motor, a circular groove and a ball bearing. A rotating motor is arranged on the inner side of the mounting seat. The driving end of the rotating motor is fixedly mounted with the mounting plate. The top side of the mounting plate is mounted with a mechanical arm by screws. A circular groove is provided on the top side of the mounting seat. A ball bearing is movably mounted on the bottom side of the mounting plate, and the ball bearing matches the circular groove.

[0019] Through the above technical solution, during the rotation of the robotic arm, the rotating motor is started to drive the mounting plate and the robotic arm to rotate, thereby facilitating the goods to reach the designated sorting box for stacking. At the same time, during the rotation process, the circular grooves and ball bearings are helpful to improve the stability and support effect of the overall rotation process, and facilitate the disassembly, assembly and maintenance of the robotic arm.

[0020] Compared with the prior art, the utility model provides an automatic stacker capable of disassembly and sorting, which has the following beneficial effects:

[0021] 1. The utility model starts the driving motor to drive the screw body to rotate, thereby driving the screw sleeve, the connecting block and the base to move and adjust in the left and right directions, which is conducive to changing the position of the sorting mechanism in the horizontal direction during the sorting and stacking process, so as to facilitate automatic stacking. At the same time, when adjusting the position of the sorting mechanism in the vertical direction, the two sets of adjustment rods and the first bevel gear are driven to rotate by starting the bidirectional motor, thereby providing power for the transmission component, and then the second bevel gear is driven to rotate during the rotation of the first bevel gear, so that the two sets of threaded rods are driven synchronously, thereby driving the threaded sleeve and the sorting box to adjust the height in the vertical direction, so as to facilitate sorting, and the synchronous drive is conducive to improving the overall stability;

[0022] 2. In the process of sorting, the utility model uses the mechanical arm to pick up the goods, and then the picked up goods are rotated by the mechanical arm again to the designated position and then put into the inner side of the corresponding sorting box, so that the goods are stacked and stored through different sorting boxes, and the sorting boxes can be conveniently taken out from the No. 1 placement slot and the No. 2 placement slot through the handle on the top side of the sorting box. It is convenient and quick to use, and the overall stacking efficiency is improved. In the process of rotating the mechanical arm, the mounting plate and the mechanical arm are driven to rotate by starting the rotating motor, so as to conveniently drive the goods to the designated sorting box for stacking. At the same time, in the process of rotation, the circular groove and the ball bearing are conducive to improving the stability and support effect of the overall rotation process. The device has stable performance and high safety, and it is convenient to disassemble and repair the mechanical arm. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the front cross-sectional structure of the utility model as a whole;

[0024] Figure 2 This is a schematic diagram of the top view of the sorting box of the utility model;

[0025] Figure 3 It is a three-dimensional structural schematic diagram of the sorting box of the utility model;

[0026] Figure 4 It is a schematic diagram of the overall structure of the utility model from top view;

[0027] Figure 5 For this utility model Figure 1 A is an enlarged structural diagram;

[0028] Figure 6 For this utility model Figure 1 The enlarged structural diagram at B in FIG.

[0029] Among them: 1. base; 2. driving mechanism; 3. pedestal; 4. adjustment component; 5. support column; 6. transmission component; 7. sorting box; 8. mounting seat; 9. sorting mechanism; 101. mounting table; 102. universal wheel; 103. through slot; 104. slide slot; 201. screw body; 202. screw sleeve; 203. connecting block; 204. driving motor; 401. No. 1 bevel gear; 402. adjusting rod; 403. bidirectional motor; 601. threaded rod; 602. threaded sleeve; 603. No. 2 bevel gear; 701. No. 1 placement slot; 702. No. 2 placement slot; 703. fitting slot; 704. sorting box; 901. mounting plate; 902. mechanical arm; 903. rotating motor; 904. circular groove; 905. ball bearing. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Embodiment 1:

[0032] like Figure 1-6 As shown, the utility model provides an automatic stacker capable of detachable sorting, comprising a base 1, a driving mechanism 2 is arranged on the inner side of the base 1, a base 3 is arranged on the top side of the base 1, an adjusting assembly 4 is arranged on the inner side of the base 3, support columns 5 are respectively installed on the left and right ends of the top side of the base 3 by screws, a transmission assembly 6 is arranged on the inner side of the support columns 5, a sorting box 7 is arranged between the support columns 5, a mounting seat 8 is fixedly installed on the inner side of the sorting box 7, and a sorting mechanism 9 is arranged on the top side of the mounting seat 8.

[0033] Specifically, mounting platforms 101 are fixedly installed at the left and right ends of the bottom side of the base 1, universal wheels 102 are fixedly installed at the bottom side of the mounting platform 101, a through slot 103 is provided on the top side of the base 1, a slide slot 104 is provided inside the through slot 103, and a slider is provided inside the slide slot 104. The advantage is that the stacker can be freely pushed to move arbitrarily through four universal wheels 102 with locks, so as to facilitate the change of the stacking position, and at the same time, the stability of the base 3 during the movement process is improved under the action of the slide slot 104 and the slider.

[0034] Specifically, the driving mechanism 2 includes a screw body 201, a screw sleeve 202, a connecting block 203 and a driving motor 204. The outer side of the screw body 201 is connected to two screw sleeves 202 by threads. A connecting block 203 is fixedly installed between the top side of the screw sleeve 202 and the base 3, and sliders are fixedly installed on the front side and the rear side of the connecting block 203. The advantage is that by starting the driving motor 204 to drive the screw body 201 to rotate, the screw sleeve 202, the connecting block 203 and the base 3 are driven to move and adjust in the left and right directions, which is conducive to changing the horizontal position of the sorting mechanism 9 during the sorting and stacking process, thereby facilitating automatic stacking.

[0035] Specifically, the adjustment assembly 4 includes a first bevel gear 401, an adjustment rod 402 and a bidirectional motor 403. The driving ends of the bidirectional motor 403 are respectively fixedly mounted with the adjustment rods 402, and the first bevel gear 401 is fixedly mounted on one end of the adjustment rod 402 away from the bidirectional motor 403. The advantage is that by starting the bidirectional motor 403, the two groups of adjustment rods 402 and the first bevel gear 401 are driven to rotate, thereby providing power for the transmission assembly 6.

[0036] Specifically, the transmission assembly 6 includes a threaded rod 601, a threaded sleeve 602 and a second bevel gear 603. The threaded rod 601 is installed on the inner side of the support column 5 through a bearing, the threaded sleeve 602 is threadedly connected to the outer side of the threaded rod 601, and the second bevel gear 603 is fixedly installed at the bottom end of the threaded rod 601, and the second bevel gear 603 is meshedly connected with the first bevel gear 401. The advantage is that the second bevel gear 603 is driven to rotate while the first bevel gear 401 rotates, so that the two groups of threaded rods 601 are driven synchronously, and then the threaded sleeve 602 and the sorting box 7 are driven to adjust the height in the vertical direction, so as to facilitate sorting, and the synchronous drive is conducive to improving the overall stability.

[0037] Embodiment 2:

[0038] like Figure 1-6 As shown, as an improvement to the previous embodiment. Specifically, the left and right ends of the sorting box 7 are respectively fixedly installed with threaded sleeves 602, and the top side of the sorting box 7 is respectively provided with a No. 1 placement groove 701 and a No. 2 placement groove 702, and the top sides of the No. 1 placement groove 701 and the No. 2 placement groove 702 are respectively provided with a fitting groove 703, and the inner sides of the No. 1 placement groove 701 and the No. 2 placement groove 702 are respectively provided with a sorting box 704 through snap-fitting, and the sorting box 704 is a storage box of two different specifications and sizes. The advantage is that the goods are taken by the mechanical arm 902, and the goods taken are then rotated by the mechanical arm 902 again to the designated position and then placed in the inner side of the corresponding sorting box 704, so that the goods are stacked and stored by different sorting boxes 704, and the sorting box 704 is conveniently taken out from the No. 1 placement groove 701 and the No. 2 placement groove 702 through the handle on the top side of the sorting box 704, which is convenient and quick to use, and improves the overall stacking efficiency.

[0039] Specifically, the sorting mechanism 9 includes a mounting plate 901, a mechanical arm 902, a rotating motor 903, a circular groove 904 and a ball 905. The rotating motor 903 is arranged inside the mounting seat 8. The driving end of the rotating motor 903 is fixedly mounted with the mounting plate 901. The top side of the mounting plate 901 is mounted with a mechanical arm 902 by screws. The top side of the mounting seat 8 is provided with a circular groove 904. The bottom side of the mounting plate 901 is movably mounted with a ball 905, and the ball 905 matches the circular groove 904. The advantage is that the mounting plate 901 and the mechanical arm 902 are driven to rotate by starting the rotating motor 903, so as to facilitate driving the goods to the designated sorting box 704 for stacking. At the same time, during the rotation process, the circular groove 904 and the ball 905 are conducive to improving the stability and support effect of the overall rotation process, and conveniently disassembling and repairing the mechanical arm 902.

[0040] When in use, under the action of the four locked universal wheels 102, it is convenient to freely push the stacker to move arbitrarily, so as to facilitate the replacement of the stacking position. At the same time, under the action of the slide slot 104 and the slider, it is beneficial to improve the stability of the base 3 during the movement. Subsequently, by starting the driving motor 204, the screw rod body 201 is driven to rotate, thereby driving the screw rod sleeve 202, the connecting block 203 and the base 3 to move and adjust in the left and right directions, which is beneficial to changing the position of the sorting mechanism 9 in the horizontal direction during the sorting and stacking process, thereby facilitating automatic stacking. At the same time, when adjusting the position of the sorting mechanism 9 in the vertical direction, the two sets of adjusting rods 402 and the first bevel gear 401 are driven to rotate by starting the bidirectional motor 403, thereby providing power for the transmission assembly 6, and then the second bevel gear 603 is driven to rotate during the rotation of the first bevel gear 401, so that the two sets of threaded rods 601 are driven synchronously, thereby driving the threaded sleeve 602 and the sorting box 7 to move vertically. The height of the goods is adjusted in the direction to facilitate sorting, and the synchronous drive is beneficial to improving the overall stability. Then, during the sorting process, the goods are picked up by the robot arm 902, and the picked up goods are then rotated by the robot arm 902 again to the designated position and placed in the inner side of the corresponding sorting box 704, so that the goods are stacked and stored through different sorting boxes 704, and the sorting box 704 can be conveniently taken out from the No. 1 placement slot 701 and the No. 2 placement slot 702 through the handle on the top side of the sorting box 704. It is convenient and quick to use, and the overall stacking efficiency is improved. During the rotation of the robot arm 902, the mounting plate 901 and the robot arm 902 are driven to rotate by starting the rotating motor 903, so as to facilitate driving the goods to the designated sorting box 704 for stacking. At the same time, during the rotation process, the circular groove 904 and the ball 905 are beneficial to improving the stability and support effect of the overall rotation process, and it is convenient to disassemble and repair the robot arm 902.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic stacker capable of disassembling and sorting, comprising a base (1), characterized in that: A driving mechanism (2) is arranged on the inner side of the base (1), a base (3) is arranged on the top side of the base (1), an adjusting assembly (4) is arranged on the inner side of the base (3), support columns (5) are respectively installed on the left and right ends of the top side of the base (3) by screws, a transmission assembly (6) is arranged on the inner side of the support columns (5), a sorting box (7) is arranged between the support columns (5), a mounting seat (8) is fixedly installed on the inner side of the sorting box (7), and a sorting mechanism (9) is arranged on the top side of the mounting seat (8).

2. The automatic stacker capable of disassembling and sorting according to claim 1, characterized in that: The left and right ends of the bottom side of the base (1) are respectively fixedly mounted with mounting platforms (101), the bottom side of the mounting platform (101) is fixedly mounted with universal wheels (102), the top side of the base (1) is provided with a through groove (103), the inner side of the through groove (103) is provided with a slide groove (104), and the inner side of the slide groove (104) is provided with a slider.

3. The automatic stacker capable of disassembling and sorting according to claim 2, characterized in that: The driving mechanism (2) comprises a screw body (201), a screw sleeve (202), a connecting block (203) and a driving motor (204); the outer side of the screw body (201) is connected to two screw sleeves (202) via threads; a connecting block (203) is fixedly mounted between the top side of the screw sleeve (202) and the base (3); and sliding blocks are fixedly mounted on the front side and the rear side of the connecting block (203), respectively.

4. The automatic stacker capable of disassembling and sorting according to claim 1, characterized in that: The adjustment assembly (4) comprises a first bevel gear (401), an adjustment rod (402) and a bidirectional motor (403); the driving ends of the bidirectional motor (403) are respectively fixedly mounted with the adjustment rods (402); and the first bevel gear (401) is fixedly mounted on one end of the adjustment rod (402) away from the bidirectional motor (403).

5. The automatic stacker capable of disassembling and sorting as claimed in claim 4, characterized in that: The transmission assembly (6) comprises a threaded rod (601), a threaded sleeve (602) and a second bevel gear (603); the threaded rod (601) is mounted on the inner side of the support column (5) via a bearing; the outer side of the threaded rod (601) is connected to the threaded sleeve (602) via a thread; the bottom end of the threaded rod (601) is fixedly mounted with the second bevel gear (603); and the second bevel gear (603) is meshedly connected to the first bevel gear (401).

6. The automatic stacker capable of disassembling and sorting according to claim 5, characterized in that: The left and right ends of the sorting box (7) are respectively fixedly mounted with threaded sleeves (602); the top side of the sorting box (7) is respectively provided with a first placement groove (701) and a second placement groove (702); the top sides of the first placement groove (701) and the second placement groove (702) are respectively provided with a fitting groove (703); the inner sides of the first placement groove (701) and the second placement groove (702) are respectively provided with a sorting box (704) by snap-fitting; the sorting box (704) is a storage box of two different specifications and sizes.

7. The automatic stacker capable of disassembling and sorting according to claim 1, characterized in that: The sorting mechanism (9) comprises a mounting plate (901), a mechanical arm (902), a rotating motor (903), a circular groove (904) and a ball (905); the rotating motor (903) is arranged on the inner side of the mounting seat (8); the mounting plate (901) is fixedly mounted on the driving end of the rotating motor (903); the mechanical arm (902) is mounted on the top side of the mounting plate (901) by screws; the circular groove (904) is provided on the top side of the mounting seat (8); the ball (905) is movably mounted on the bottom side of the mounting plate (901), and the ball (905) matches the circular groove (904).