Automatic installation equipment for photovoltaic module

Abstract

The utility model discloses automatic installation equipment for a photovoltaic module. The automatic installation equipment comprises a frame body, a bearing piece and a clamping device, and rollers are arranged at the bottom of the frame body. And the bearing frame is arranged at the top of the frame body, and the bearing frame is used for bearing a photovoltaic module. The two clamping devices are arranged on the two opposite sides of the bearing frame respectively, each clamping device comprises a push rod, a driving mechanism and a clamping plate, the push rods are arranged on the bearing frame, and the clamping plates are arranged at the free ends of the push rods. According to the arrangement, when the frame body moves, the push rod drives the clamping plate to move through the driving mechanism, and the clamping plate clamps the photovoltaic module, so that the situation that the photovoltaic module topples over when the equipment moves is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaics, and in particular to an automatic installation device for photovoltaic components. Background Art

[0002] At present, most photovoltaic modules on the market are installed manually. Forklifts or bucket trucks will transport the unpacked photovoltaic modules to the ground at the installation site. The staff will unpack and install them manually, so there is no possibility of photovoltaic modules falling during transportation. However, photovoltaic module installation robots install photovoltaic modules automatically, so they need to tow trailers to place photovoltaic modules and follow the installation robot. When the forklift forks the photovoltaic modules onto the trailer, the packaging needs to be removed, so there is a risk of photovoltaic modules tipping forward during driving.

[0003] Therefore, it is necessary to provide a new photovoltaic module automatic installation device to solve the above problems. Utility Model Content

[0004] The utility model aims to provide an automatic installation device for photovoltaic components, so as to reduce the possibility of photovoltaic components carried on the device tipping over during the movement of the device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A photovoltaic module automated installation device, comprising:

[0007] A frame, wherein a roller is provided at the bottom of the frame;

[0008] A support frame is arranged on the top of the frame, and the support frame is used to carry the photovoltaic components;

[0009] A clamping device, wherein two clamping devices are respectively arranged on opposite sides of the support frame, and the clamping device comprises a push rod, a driving mechanism and a clamping plate, the push rod is arranged on the support frame, and the clamping plate is arranged on the free end of the push rod;

[0010] When the frame is moving, the push rod drives the clamping plate to move through the driving mechanism, and the clamping plate clamps the photovoltaic component.

[0011] Furthermore, the supporting frame includes a main frame and two side frames, the two side frames are relatively arranged on both sides of the main frame along the width direction of the main frame, and the two push rods are respectively arranged on the two side frames.

[0012] Furthermore, the push rod includes a main body and a telescopic rod arranged in the main body, the main body is arranged on the side frame, the clamping plate is arranged at the free end of the telescopic rod away from the main body, and the driving mechanism drives the telescopic rod to extend and retract along an extension direction parallel to the side frame and the main body.

[0013] Furthermore, the clamping device also includes a slide rail and a slider slidably arranged on the slide rail, the slide rail is arranged on the inner side of the side frame, and the clamping plate is connected to the slider.

[0014] Furthermore, the splint includes a base, a fixing portion and a clamping portion, the fixing portion and the clamping portion are respectively vertically arranged on opposite sides of the base, and the fixing portion and the clamping portion are arranged back to back, the base is connected to the slider, and the free end of the push rod is connected to the fixing portion.

[0015] Furthermore, the clamping device also includes a rubber pad, which is arranged on the clamping portion and abuts against the photovoltaic component.

[0016] Furthermore, the support frame also includes two support frames, which are relatively spaced apart at the rear end of the main frame along the width direction of the main frame; the support frame also includes a reinforcement member, one end of the reinforcement member is connected to the support frame, and the other end of the reinforcement member is connected to the main frame, and the reinforcement member, part of the support frame and part of the main frame form a triangular structure.

[0017] Furthermore, the support frame also includes a blocking frame, and the blocking frame is arranged at the front end of the main frame.

[0018] Furthermore, the main frame forms an angle with a horizontal plane where the frame body is located, and the front end of the main frame is higher than the rear end of the main frame.

[0019] Furthermore, the photovoltaic component automated installation equipment also includes a robotic arm, which is disposed on the frame. The robotic arm grabs the photovoltaic component on the supporting frame and moves the photovoltaic component to a designated location.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] The utility model discloses a photovoltaic component automatic installation device, which comprises a frame body, a supporting frame and a clamping device.

[0022] 1. By arranging rollers at the bottom of the frame, and the support frame being arranged at the top of the frame, the support frame is used to carry the photovoltaic modules, so that the photovoltaic module automatic installation equipment can autonomously carry the photovoltaic modules to the installation location, thus reducing the labor cost.

[0023] 2. Two clamping devices are respectively arranged on opposite sides of the support frame, and the clamping devices include a push rod, a driving mechanism and a clamping plate. The push rod is arranged on the support frame, and the clamping plate is arranged on the free end of the push rod. When the frame is moving, the push rod drives the clamping plate to move backward through the driving mechanism, so that the clamping plate can clamp the photovoltaic module to prevent the photovoltaic module from tipping and sliding off the support frame, thereby improving safety and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional schematic diagram of the utility model photovoltaic module automatic installation equipment;

[0025] Figure 2 yes Figure 1 A three-dimensional schematic diagram from another angle;

[0026] Figure 3 yes Figure 1 A front view of

[0027] Figure 4 yes Figure 1 A three-dimensional schematic diagram of the middle support bracket, the clamping device, the first frame body and the roller;

[0028] Figure 5 yes Figure 4 A three-dimensional schematic diagram from another angle;

[0029] Figure 6 It is a front view of the first frame of the utility model;

[0030] Figure 7 It is a partial enlarged schematic diagram of the main frame, side frame and clamping device in the utility model;

[0031] Figure 8 It is a partially exploded three-dimensional schematic diagram of the clamping device and the side frame body in the utility model;

[0032] Fig. 9 It is a partially exploded three-dimensional schematic diagram of the clamping device and the side frame body in the utility model from another angle;

[0033] Fig.10 yes Figure 4 Right view of .

[0034] Description of reference numerals:

[0035] 100. Photovoltaic module automated installation equipment;

[0036] 200. Photovoltaic modules;

[0037] 1. frame; 11. roller; 12. first frame; 121. first support column; 122. second support column; 123. positioning plate; 13. second frame;

[0038] 2. Support frame; 21. Main frame; 22. Side frame; 23. Support frame; 24. Reinforcement member; 25. Blocking frame; 26. Extension frame; 261. First extension part; 262. Second extension part; 27. Fixing plate;

[0039] 3. Clamping device; 31. Push rod; 311. Main body; 312. Telescopic rod; 32. Driving mechanism; 33. Clamping plate; 331. Base; 332. Fixing part; 333. Clamping part; 34. Slide rail; 35. Sliding block; 36. Rubber pad;

[0040] 4. Robotic arm;

[0041] 5. Base. DETAILED DESCRIPTION

[0042] The exemplary embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. If there are several embodiments, the features of these embodiments can be combined with each other without conflict. When the description refers to the drawings, unless otherwise specified, the same numbers in different drawings represent the same or similar elements. The contents described in the following exemplary embodiments do not represent all embodiments consistent with the present invention; on the contrary, they are merely examples of devices, products and / or methods that are consistent with some aspects of the present invention and are recorded in the claims of the present invention.

[0043] The terms used in the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the scope of protection of the present invention. The singular forms "a", "said" or "the" used in the specification and claims of the present invention are also intended to include plural forms, unless the context clearly indicates other meanings.

[0044] It should be understood that the words used in the specification and claims of the present invention, such as "first", "second" and similar words, do not indicate any order, quantity or importance, but are only used to distinguish the names of features. Similarly, words such as "one" or "an" do not indicate a quantitative limitation, but indicate the existence of at least one. Unless otherwise specified, words such as "front", "rear", "upper", "lower" and similar words appearing in the present invention are only for the convenience of description and are not limited to a specific position or a spatial orientation. Words such as "include" or "comprise" are an open-ended expression, meaning that the elements appearing before "include" or "comprise" include the elements appearing after "include" or "comprise" and their equivalents, which does not exclude that the elements appearing before "include" or "comprise" may also include other elements. If "several" appears in the present invention, it means two or more.

[0045] Please refer to Figures 1 to 10 The utility model discloses a photovoltaic module automatic installation device 100, which is used to carry a photovoltaic module 200 and automatically transport the photovoltaic module 200 to an installation position.

[0046] Please refer to Figures 1 to 3 The photovoltaic module automatic installation equipment 100 includes a frame 1, a support frame 2 and a clamping device 3. A roller 11 is provided at the bottom of the frame 1, and the support frame 2 is arranged on the top of the frame 1. The support frame 2 is used to carry the photovoltaic module 200. Two clamping devices 3 are respectively arranged on opposite sides of the support frame 2. The clamping device 3 includes a push rod 31, a driving mechanism 32 and a clamping plate 33. The push rod 31 is slidably arranged on the support frame 2, and the clamping plate 33 is arranged at the free end of the push rod 31. The driving mechanism 32 drives the push rod 31 to move along the first direction D1-D1. When the frame 1 is moving, the push rod 31 drives the clamping plate 33 to move through the driving mechanism 32, and the clamping plate 33 clamps the photovoltaic module 200. Such a setting can reduce the possibility of the photovoltaic module 200 on the support frame 2 tipping over during the movement of the frame 1, improve safety, and reduce personnel costs.

[0047] Please refer to Figure 1 For convenience of explanation, we define Figure 1 The first direction D1-D1 shown is the front-to-back direction of the photovoltaic module automated installation device 100, the second direction D2-D2 is the width direction of the photovoltaic module automated installation device 100, and the third direction D3-D3 is the height direction of the photovoltaic module automated installation device 100. The first direction D1-D1, the second direction D2-D2, and the third direction D3-D3 are perpendicular to each other.

[0048] Please refer to Figures 1 to 3The photovoltaic module automated installation device 100 further includes a mechanical arm 4, which is disposed on the frame 1. Specifically, the mechanical arm 4 and the support frame 2 are disposed along the first direction D1-D1, and the mechanical arm 4 is located at the front side of the support frame 2. The mechanical arm 4 grabs the photovoltaic module 200 located on the support frame 2 and moves the photovoltaic module 200 to a designated position. This can improve the efficiency of the photovoltaic module 200 installation and reduce the cost of manual handling.

[0049] Please refer to Figures 1 to 3 The frame 1 includes a first frame 12 and a second frame 13. The bottoms of the first frame 12 and the second frame 13 are both provided with rollers 11. The first frame 12 and the second frame 13 are connected by a connector. The support frame 2 is arranged on the top of the first frame 12, and the mechanical arm 4 is arranged on the top of the second frame 13. The second frame 13 is also provided with a power device. Under the drive of the power device, the second frame 13 can pull the first frame 12 to move synchronously, so that the photovoltaic module automatic installation device 100 can move autonomously and reduce labor costs.

[0050] The support frame 2 includes a main frame 21 and two side frames 22, and the mechanical arm 4 extends from the front end of the main frame 21 to grab the photovoltaic component 200. The two side frames 22 are relatively arranged on both sides of the main frame 21 along the width direction of the main frame 21, and the two push rods 31 are respectively arranged on the two side frames 22. Specifically, the main frame 21 includes a front end and a rear end relatively arranged along a first direction D1-D1, and the main frame 21 also includes a left end and a right end relatively arranged along a second direction D2-D2, and the two side frames 22 are respectively vertically arranged at the left end and the right end. The two push rods 31 are relatively arranged on the two side frames 22, so that the clamping plate 33 can clamp the photovoltaic component 200 on the same horizontal plane.

[0051] Please refer to Figures 3 to 5 The support frame 2 also includes an extension frame 26, which is arranged at the rear side of the side frame 22. The extension frame 26 includes a first extension portion 261 and a second extension portion 262. The first extension portion 261 extends backward from the top of the side frame 22 along the first direction D1-D1. One end of the first extension portion 261 is connected to the side frame 22, and the other end of the first extension portion 261 is connected to one end of the second extension portion 262. The other end of the second extension portion 262 is connected to the side frame 22. The first extension portion 261, the second extension portion 262 and the side frame 22 form a triangular structure, so that the overall structure of the extension frame 26 is more stable. A fixing plate 27 is also arranged at the connection between the first extension portion 261 and the second extension portion 262, and the driving mechanism 32 and the push rod 31 are arranged on the fixing plate 27. The push rod 31 is arranged on the outside of the side frame 22 and the first extension portion 261. In this way, it is possible to avoid the photovoltaic assembly 200 from touching the push rod 31, so that the push rod 31 is deformed.

[0052] Please refer to Figures 7 and 8 The push rod 31 includes a main body 311 and a telescopic rod 312 arranged in the main body 311. The main body 311 is arranged on the side frame 22. The clamping plate 33 is arranged at the free end of the telescopic rod 312 away from the main body 311. The driving mechanism 32 drives the telescopic rod 312 to extend and retract along the extension direction parallel to the side frame 22 and the main body 311, thereby driving the clamping plate 33 to move along the first direction D1-D1, so as to block the photovoltaic component 200 and prevent the photovoltaic component 200 from sliding off the main frame 21.

[0053] Please refer to Figures 7 to 9 The clamping device 3 includes a slide rail 34 and a slider 35 slidably disposed on the slide rail 34. The slide rail 34 is disposed on the inner side of the side frame 22, and the clamping plate 33 is connected to the slider 35. Such a configuration makes the clamping plate 33 move more stably in the first direction D1-D1.

[0054] Please refer to Figures 7 to 9 The clamping plate 33 includes a base 331, a fixing portion 332 and a clamping portion 333. The fixing portion 332 and the clamping portion 333 are respectively arranged vertically on opposite sides of the base 331, and the fixing portion 332 and the clamping portion 333 are arranged opposite to each other. The base 331 is connected to the slider 35, and the free end of the push rod 31 is connected to the fixing portion 332. Specifically, the clamping portion 333 extends into the inner side of the side frame body 22, and the two clamping portions 333 are arranged face to face along the second direction D2-D2. The two driving mechanisms 32 synchronously drive the push rod 31, so that the two telescopic rods 312 can move synchronously along the first direction D1-D1, thereby driving the two clamping plates 33 to move synchronously. In this way, it is ensured that the two clamping portions 333 are in contact with the photovoltaic assembly 200, so that the photovoltaic assembly 200 will not fall on the support frame 2. Preferably, the clamping plate 33 is integrally stamped to improve the overall structural strength.

[0055] Please refer to Figure 7 as well as Fig. 9 The clamping device 3 further includes a rubber pad 36, which is disposed on the clamping portion 333 and abuts against the photovoltaic assembly 200. This can reduce the pressure generated when the clamping plate 33 clamps the photovoltaic assembly 200, thereby preventing the photovoltaic assembly 200 from being crushed by the clamping plate 33.

[0056] Please refer to Figure 2 as well as Figure 5The support frame 2 further includes two support frames 23, which are arranged at a distance from each other at the rear end of the main frame 21 along the width direction of the main frame 21. Specifically, each support frame 23 is extended along the third direction D3-D3, and the height of the support frame 23 is higher than the height of the side frame 22. When the photovoltaic module 200 is placed on the main frame 21 from the front end, the two support frames 23 can support the photovoltaic module 200, prevent the photovoltaic module 200 from falling, and improve safety.

[0057] The support frame 2 also includes a reinforcement member 24, one end of which is connected to the support frame 23, and the other end of the reinforcement member 24 is connected to the main frame 21. The reinforcement member 24, part of the support frame 23 and part of the main frame 21 form a triangular structure so that the support frame 23 can be firmly fixed on the main frame 21, thereby improving the overall structural strength of the support frame 23.

[0058] The two support frames 23 are arranged between the two side frames 22. Preferably, the two support frames 23 are symmetrically arranged along the center line of the main frame 21, and the center line of the main frame 21 extends along the first direction D1-D1. In this way, when the clamping plate 33 clamps the photovoltaic assembly 200, the stability of the photovoltaic assembly 200 is improved. In addition, the pressure of the clamping plate 33 can be evenly applied to the photovoltaic assembly 200.

[0059] Please refer to Figures 1 to 3 as well as Fig.10 The support frame 2 further includes a blocking frame 25, which is arranged at the front end of the main frame 21. The height of the blocking frame 25 is lower than the height of the side frame 22. The blocking frame 25 can prevent the photovoltaic assembly 200 from sliding out of the front end of the main frame 21, thereby improving the safety of the support frame 2. Preferably, the blocking frame 25 is arranged between the two side frames 22, and there is a gap between the two sides of the blocking frame 25 and the two side frames 22, so that it is convenient for a forklift to stack the photovoltaic assembly 200 on the support frame 2.

[0060] Please refer to Figure 3 as well as Figure 6The main frame 21 forms an angle with the horizontal plane where the frame 1 is located, and the front end of the main frame 21 is higher than the rear end of the main frame 21. A base 5 is also provided between the main frame 21 and the first frame 12 to raise the height of the main frame 21 so that the height of the main frame 21 is consistent with that of the mechanical arm 4, which facilitates the mechanical arm 4 to grab the photovoltaic module 200. Specifically, the main frame 21 is arranged on the top of the base 5, and the base 5 forms an angle with the horizontal plane where the frame 1 is located. The first frame 12 also includes two first support columns 121 and two second support columns 122. The two first support columns 121 are arranged in front of the two second support columns 122 along the first direction D1-D1, and the two first support columns 121 are higher than the two second support columns 122. The two first support columns 121 and the two second support columns 122 are arranged at the top of the first frame 12. A positioning plate 123 is provided on the top of the two first support columns 121 and the two second support columns 122. The base 5 is arranged on the top of the positioning plate 123, so that an angle is formed between the base 5 and the first frame 12. That is, an angle is formed between the main frame 21 and the frame 1, and the front end of the main frame 21 is higher than the rear end of the main frame 21, so that the photovoltaic assembly 200 is placed on the main frame 21, and one side of the photovoltaic assembly 200 can be against the support frame 23, so that the photovoltaic assembly 200 is prevented from tipping over, thereby improving safety.

[0061] In summary, the utility model discloses an automated photovoltaic module installation device 100, which includes a frame 1, a support frame 2 and a clamping device 3. A roller 11 is provided at the bottom of the frame 1, and the support frame 2 is arranged on the top of the frame 1, and the support frame 2 is used to carry the photovoltaic module 200. Two clamping devices 3 are respectively arranged on opposite sides of the support frame 2, and the clamping device 3 includes a push rod 31, a driving mechanism 32 and a clamping plate 33. The push rod 31 is arranged on the support frame 2, and the clamping plate 33 is arranged at the free end of the push rod 31. When the frame 1 is moving, the push rod 31 drives the clamping plate 33 to move backward through the driving mechanism 32, so that the clamping plate 33 clamps the photovoltaic module 200. In this way, the photovoltaic module 200 on the support frame 2 can be reduced from tipping over during the movement of the frame 1, thereby improving safety and reducing personnel costs.

[0062] The above embodiments are only used to illustrate the present invention but not to limit the technical solutions described in the present invention. The understanding of this specification should be based on the technical personnel in the relevant technical field. For example, for the directional description of "front", "back", "left", "right", "up", "down", etc., although this specification has been described in detail with reference to the above embodiments, ordinary technical personnel in the field should understand that the technical personnel in the relevant technical field can still modify or replace the present invention with equivalents, and all technical solutions and improvements that do not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A photovoltaic module automated installation device, characterized in that: include: A frame (1), wherein a roller (11) is provided at the bottom of the frame (1); A support frame (2) is arranged on the top of the frame body (1), and the support frame (2) is used to carry the photovoltaic assembly (200); A clamping device (3), wherein the two clamping devices (3) are respectively arranged on opposite sides of the support frame (2), and the clamping device (3) comprises a push rod (31), a driving mechanism (32) and a clamping plate (33), the push rod (31) is arranged on the support frame (2), and the clamping plate (33) is arranged on the free end of the push rod (31); When the frame (1) is moving, the push rod (31) drives the clamping plate (33) to move through the driving mechanism (32), and the clamping plate (33) clamps the photovoltaic component (200).

2. The photovoltaic module automated installation device according to claim 1, characterized in that: The support frame (2) comprises a main frame (21) and two side frames (22), wherein the two side frames (22) are arranged on two sides of the main frame (21) in a direction of the width of the main frame (21) and opposite to each other, and the two push rods (31) are respectively arranged on the two side frames (22).

3. The photovoltaic module automated installation device according to claim 2, characterized in that: The push rod (31) comprises a main body (311) and a telescopic rod (312) arranged in the main body (311); the main body (311) is arranged on the side frame (22); the clamping plate (33) is arranged at a free end of the telescopic rod (312) away from the main body (311); and the driving mechanism (32) drives the telescopic rod (312) to extend and retract along an extension direction parallel to the side frame (22) and the main body (311).

4. The photovoltaic module automated installation device according to claim 2, characterized in that: The clamping device (3) further comprises a slide rail (34) and a slider (35) slidably arranged on the slide rail (34); the slide rail (34) is arranged on the inner side of the side frame (22); and the clamping plate (33) is connected to the slider (35).

5. The photovoltaic module automated installation device according to claim 4, characterized in that: The clamping plate (33) includes a base (331), a fixing portion (332) and a clamping portion (333), wherein the fixing portion (332) and the clamping portion (333) are respectively arranged vertically on opposite sides of the base (331), and the fixing portion (332) and the clamping portion (333) are arranged back to back, the base (331) is connected to the slider (35), and the free end of the push rod (31) is connected to the fixing portion (332).

6. The photovoltaic module automated installation device according to claim 5, characterized in that: The clamping device (3) further comprises a rubber pad (36), wherein the rubber pad (36) is arranged on the clamping portion (333), and the rubber pad (36) abuts against the photovoltaic assembly (200).

7. The photovoltaic module automated installation device according to claim 2, characterized in that: The support frame (2) further comprises two support frames (23), wherein the two support frames (23) are arranged at a rear end of the main frame (21) at a relative interval along the width direction of the main frame (21); The support frame (2) further comprises a reinforcing member (24), one end of the reinforcing member (24) being connected to the support frame (23), and the other end of the reinforcing member (24) being connected to the main frame (21); the reinforcing member (24), part of the support frame (23) and part of the main frame (21) forming a triangular structure.

8. The photovoltaic module automated installation device according to claim 2, characterized in that: The support frame (2) further comprises a blocking frame (25), and the blocking frame (25) is arranged at the front end of the main frame (21).

9. The photovoltaic module automated installation device according to claim 2, characterized in that: The main frame (21) forms an angle with the horizontal plane where the frame body (1) is located, and the front end of the main frame (21) is higher than the rear end of the main frame (21).

10. The photovoltaic module automated installation device according to claim 1, characterized in that: The photovoltaic component automated installation device further comprises a mechanical arm (4), wherein the mechanical arm (4) is arranged on the frame (1), and the mechanical arm (4) grasps the photovoltaic component (200) located on the supporting frame (2), and moves the photovoltaic component (200) to a designated position.

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