Brush assembly and flat knitting machine

By designing liftable brush components in a computer knitting machine, the problem of brush interference with the wear of the tweak needle and bristle is solved, achieving higher working reliability and extended service life.

CN222182673UActive Publication Date: 2024-12-17XIAMEN XINNUODE TEXTILE EQUIP CO LTD
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Patent Information

Application Number
CN202420200183.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2024-12-17
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

In existing computer knitting machines, the fixed position of the brush causes interference with the knitting needle when the flip needle is working, affecting the working reliability and stability. The scratching of the bristles and the knitting needles leads to increased wear, reducing the service life of the brush. .

Method used

Design a brush assembly, including a fixing seat, motor, lifting mechanism and brush, through which the brush can move downward to the knitting needle position during operation and scrape the needle tongue upward when flipped to avoid interference and scratches.

Benefits of technology

It effectively avoids the brush interfering the work of the tweaking needle, extends the service life of the brush, and improves the working reliability and production efficiency of the knitting needle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of computer knitting, in particular to a brush component and a flat knitting machine, which comprises a fixed seat, a motor, a lifting mechanism and a brush, the motor is positioned in the fixed seat, a first end of the motor extends out of the fixed seat and is in transmission connection with the lifting mechanism, the lifting mechanism is movably connected with the fixed seat, and an end head of the brush is connected with the lifting mechanism. A brush head of the brush is over against the knitting needle; therefore, the lifting device is arranged between the fixing base and the brush to drive the brush to ascend and descend, when knitting work is carried out, the lifting device moves downwards to the working position, the brush can scrape a needle latch of a knitting needle, and therefore a needle hook of the knitting needle can hook yarn in a yarn nozzle smoothly, and when needle turning and connecting work is carried out, the lifting device moves upwards to the zero position, and the needle latch of the knitting needle can be scraped. The brush leaves the working position of the knitting needle and avoids the knitting needle, so that the brush is prevented from interfering with the work of the turnover needle, and the problem that the service life of parts is shortened due to long-time scraping between bristles and the knitting needle is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of computer knitting, in particular to a brush assembly and a flat knitting machine. Background Art

[0002] In the modern textile industry, in order to improve production efficiency, computer knitting machines are often used for knitting. During the working process of the computer knitting machine, in order to ensure that the needle hook of the knitting needle can smoothly hook the yarn in the yarn mouth, it is necessary to use a brush to scrape the needle tongue to avoid missing needles.

[0003] In the prior art, such as Figure 1 As shown, since the position of the brush is relatively fixed and cannot be adjusted, when the flip-joining needle is working, the brush cannot avoid the knitting needle. At this time, the brush will interfere with the flip-joining needle, thereby affecting the overall reliability and stability of the flip-joining needle. In addition, since the brush constantly scrapes against the knitting needle, the wear of the bristles increases, which reduces the service life of the brush and leads to an increase in production costs.

[0004] It should be noted that the information disclosed in this background technology section is only intended to increase the understanding of the overall background of the utility model, and should not be regarded as an admission or suggestion in any form that the information constitutes prior art already known to a person skilled in the art. Utility Model Content

[0005] In order to solve the above-mentioned problems in the background technology, the utility model proposes a brush assembly, which includes: a fixing seat, a motor, a lifting mechanism and a brush;

[0006] The motor is located in the fixed seat, and the motor has a first end and a second end opposite to each other, and the first end and the second end extend out of the fixed seat respectively. The lifting mechanism is arranged on the fixed seat, and the lifting mechanism is transmission-connected with the first end, and the lifting mechanism is movably connected with the fixed seat. The end of the brush is connected to the lifting mechanism, and the brush head of the brush is directly opposite to the knitting needle.

[0007] Further, the lifting mechanism comprises a lifting gear and a lifting gear row, the lifting gear is connected to the first end of the motor, the lifting gear row is meshed with the lifting gear, and the lifting gear row is connected to the brush;

[0008] The lifting gear row is provided with a sliding groove, the fixing seat is provided with a limiting block, the limiting block is located in the sliding groove, and the limiting block is slidably connected with the sliding groove.

[0009] Furthermore, the width of the slide groove is greater than the width of the limit block.

[0010] Furthermore, the brush assembly also includes a brush fixing seat and a brush clamping plate. The brush fixing seat is connected to the lifting gear row, and the brush clamping plate is fixed on the brush fixing seat. The brush clamping plate is movably connected to the end of the brush.

[0011] Furthermore, the brush clamp is provided with an adjusting member, and the adjusting member is movably connected to the brush fixing seat and the brush clamp respectively.

[0012] Furthermore, the bristles of the brush are closely distributed.

[0013] Furthermore, the motor is a stepping motor.

[0014] Furthermore, the brush assembly also includes another zero position sensor and a zero position sensor block, the zero position sensor is arranged on a side of the fixing base away from the lifting mechanism, and the zero position sensor block is connected to the second end.

[0015] Furthermore, the zero position sensing block is a rectangular parallelepiped, and one end of the zero position sensing block is connected to the second end.

[0016] The utility model also provides a flat knitting machine, comprising a plurality of the above-mentioned brush assemblies.

[0017] Based on the above, the utility model provides a brush assembly and a knitting machine, in which a lifting device is arranged between a fixed seat and the brush to drive the brush to be lifted and lowered. When the knitting needles are working, the lifting device moves downward to the working position, and the brush can scrape the needle tongue of the knitting needle, so that the needle hook of the knitting needle can smoothly hook the yarn in the yarn mouth. When the flip needle is working, the lifting device moves upward to the zero position, and the brush leaves the knitting needle working position and avoids the knitting needle, thereby preventing the brush from interfering with the flip needle work and also avoiding the problem of the bristles scraping against the knitting needle for a long time and reducing the service life of components.

[0018] Other features and beneficial effects of the utility model will be described in the following description, and some of the features and beneficial effects can be understood by implementing the utility model. The purpose and other beneficial effects of the utility model can be achieved and obtained through the structures specifically pointed out in the description and other contents. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. The positional relationships described in the drawings in the following description are based on the directions of the components shown in the diagrams unless otherwise specified.

[0020] Figure 1 It is a structural schematic diagram of the prior art bristle mechanism;

[0021] Figure 2 This is a structural schematic diagram of a brush assembly provided by an embodiment of the utility model in a zero position;

[0022] Figure 3 yes Figure 2 Structural diagram from perspective A;

[0023] Figure 4 This is a structural schematic diagram of a brush assembly provided by an embodiment of the utility model in a working position;

[0024] Figure 5 yes Figure 4 Schematic diagram of the structure from perspective B.

[0025] Markings in the figure:

[0026] 10-fixed seat 20-motor 30-lifting mechanism

[0027] 40-brush 50-needle 60-slide

[0028] 70-limit block 80-brush fixing seat 90-brush clamp

[0029] 100-adjustment part 110-zero position sensor 120-zero position sensor block

[0030] 21-first end 22-second end 31-lifting gear 32-lifting teeth row 41-end 42-brush head DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments; the technical features designed in different implementation modes of the utility model described below can be combined with each other as long as they do not conflict with each other; based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0032] In the description of the present invention, it should be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the term "include" and any variation thereof all mean "at least include".

[0033] See also Figure 2 and Figure 3 , Figure 2 This is a structural schematic diagram of a brush assembly provided by an embodiment of the utility model in a zero position; Figure 3 yes Figure 2 A structural diagram of the perspective of FIG. In order to achieve at least one of the above advantages or other advantages, an embodiment of the present invention provides a brush assembly. Figure 2 As shown in FIG. 1 , the brush assembly includes a fixing seat 10 , a motor 20 , a lifting mechanism 30 and a brush 40 .

[0034] The motor 20 is disposed in the fixing seat 10, and the motor 20 has a first end 21 and a second end 22 opposite to each other, and the first end 21 and the second end 22 respectively penetrate the fixing seat 10 and extend out of the fixing seat 10. Preferably, the motor 20 is a stepping motor.

[0035] The lifting mechanism 30 is disposed on the fixed base 10, and the lifting mechanism 30 is connected to the first end 21 of the motor 20 to drive the lifting mechanism 30 to move, and the lifting mechanism 30 is movably connected to the fixed base 10.

[0036] The end 41 of the brush 40 is connected to the lifting mechanism 30 , and the brush head 42 of the brush 40 is opposite to the knitting needle 50 .

[0037] In specific implementation, when the lifting mechanism 30 moves, it can drive the brush 40 to move synchronously, so that the brush head 42 of the brush 40 contacts the knitting needle 50, which is used to scrape the needle tongue on the knitting needle 50, ensuring that the needle hook of the knitting needle 50 can smoothly hook the yarn and avoid the problem of missing needles.

[0038] In some preferred embodiments, the lifting mechanism 30 includes a lifting gear 31 and a lifting gear row 32, the lifting gear 31 is fixed on the first end 21 of the motor 20, the lifting gear row 32 is meshed with the lifting gear 31 for transmission, and the lifting gear row 32 is connected to the brush 40. Preferably, a slide groove 60 is provided on the lifting gear row 32, and a limiting block 70 is provided on the fixed seat 10, and the width of the slide groove 60 is greater than the width of the limiting block 70, so that the limiting block 70 can be located inside the slide groove 60, and the limiting block 70 is slidably connected to the slide groove 60, so that when the lifting gear row 32 moves, the limiting block 70 limits and supports the airway of the lifting gear row 32 through the slide groove 60.

[0039] In specific implementation, when the motor 20 rotates, the lifting gear 31 rotates, and the lifting gear row 32 meshes with the lifting gear 31 for transmission, and the lifting gear row 32 moves, thereby pushing the brush 40 to move, so that the brush head 42 of the brush 40 moves toward the knitting needle 50.

[0040] In some preferred embodiments, the brush assembly further comprises a brush fixing seat 80 and a brush clamping plate 90, the brush fixing seat 80 is connected to the lifting gear row 32, the brush clamping plate 90 is fixed on the brush fixing seat 80, and the brush clamping plate 90 is movably connected to the end 41 of the brush 40. Preferably, an adjusting member 100 is provided on the brush clamping plate 90, and the adjusting member 100 is movably connected to the brush fixing seat 80 and the brush clamping plate 90 respectively, and is used to adjust the distance between the brush clamping plate 90 and the brush fixing seat 80.

[0041] During specific implementation, one end of the brush clamp 90 is fixed to the brush holder 80, and a space is formed between the other end of the brush clamp 90 and the brush holder 80. The end 41 of the brush 40 is placed in the space. The distance between the brush clamp 90 and the brush holder 80 is adjusted by the adjustment member 100, so that the brush clamp 90 firmly clamps the end 41 of the brush 40.

[0042] In some preferred embodiments, the bristles of the brush 40 are closely spaced.

[0043] In some preferred embodiments, Figure 3 As shown, the brush assembly further includes another zero position sensor 110 and a zero position sensor block, the zero position sensor 110 is arranged on a side of the fixing base 10 away from the lifting mechanism 30, and the zero position sensor block 120 is connected to the second end 22 of the motor 20. Preferably, the zero position sensor block 120 is a rectangular parallelepiped, and one end of the zero position sensor block 120 is connected to the second end 22 of the motor 20.

[0044] In a specific implementation, the zero position sensing block 120 is in a rectangular parallelepiped shape, one end of which is connected to the second end 22 of the motor 20 . When the motor 20 rotates, it can drive the zero position sensing block 120 to swing.

[0045] When the motor 20 rotates to drive the brush 40 into the working position, the zero position sensing block 120 swings and leaves the sensing range of the zero position sensor 110, which is the working position state. When the motor 20 rotates to drive the brush 40 to retract, it drives the zero position sensing block 120 to swing and enter the sensing range of the zero position sensor 110. When the zero position sensor 110 senses the zero position sensor 120, it is the zero position state.

[0046] In some preferred embodiments, the utility model also provides a flat knitting machine, comprising a plurality of the above-mentioned brush assemblies.

[0047] In the specific implementation, the brush assembly is fixed on the knitting machine through the fixing seat 10. In the initial state, the brush assembly is in a zero position (such as Figure 2 , Figure 3 When the knitting needles are working, the motor 20 rotates, driving the lifting gear 31 to rotate. Due to the meshing transmission relationship between the lifting gear 31 and the lifting gear row 32, the lifting gear row 32 moves under the drive of the lifting gear 31, thereby driving the brush 40 to move toward the knitting needles 50, so that the brush head 42 of the brush 40 contacts the knitting needles 50, as shown in FIG. Figure 4 and Figure 5 As shown, the brush assembly is in the working position, at which time the brush head 42 can scrape the needle tongue of the knitting needle 50 to ensure that the needle hook of the knitting needle 50 can smoothly hook the yarn to avoid missing needles.

[0048] When the needle is turned over, the motor 20 rotates in the opposite direction, driving the lifting gear row 32 to move in the opposite direction, driving the brush 40 to retract, and the brush head 41 of the brush 40 is separated from the knitting needle 50. At this time, the brush assembly returns to the zero position state, preventing the brush 40 from interfering with the needle turning operation, and also preventing the brush head 41 from scratching the knitting needle 50 for a long time, thereby reducing the service life.

[0049] To sum up, the brush assembly and knitting machine provided by the utility model are compared with the prior art. A lifting device is arranged between the fixed seat and the brush to drive the brush to rise and fall. When the knitting needles are working, the lifting device moves downward to the working position, and the brush can scrape the needle tongue of the knitting needle, so that the needle hook of the knitting needle can smoothly hook the yarn in the yarn mouth. When the flip needle is working, the lifting device moves upward to the zero position, and the brush leaves the knitting needle working position and avoids the knitting needle, thereby preventing the brush from interfering with the flip needle work and also avoiding the problem of the bristles scraping against the knitting needles for a long time and reducing the service life of parts.

[0050] In addition, those skilled in the art should understand that, although there are many problems in the prior art, each embodiment or technical solution of the utility model can be improved in only one or several aspects, without having to solve all the technical problems listed in the prior art or background technology at the same time. Those skilled in the art should understand that the content not mentioned in a claim should not be used as a limitation on the claim.

[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A brush assembly, characterized in that: The brush assembly comprises: Fixed seat; A motor, the motor is located in the fixing seat, the motor has a first end and a second end opposite to each other, the first end and the second end extend out of the fixing seat respectively; A lifting mechanism, the lifting mechanism is arranged on the fixing seat, the lifting mechanism is drivingly connected to the first end, and the lifting mechanism is movably connected to the fixing seat; A brush, the end of which is connected to the lifting mechanism, and the brush head of which is directly facing the knitting needles.

2. The brush assembly according to claim 1, characterized in that: The lifting mechanism comprises a lifting gear and a lifting gear row, the lifting gear is connected to the first end, the lifting gear row is meshed with the lifting gear, and the lifting gear row is connected to the brush; The lifting gear row is provided with a sliding groove, the fixing seat is provided with a limiting block, the limiting block is located in the sliding groove, and the limiting block is slidably connected with the sliding groove.

3. The brush assembly according to claim 2, characterized in that: The width of the sliding groove is greater than the width of the limiting block.

4. The brush assembly according to claim 2, characterized in that: The brush assembly also includes a brush fixing seat and a brush clamping plate. The brush fixing seat is connected to the lifting gear row, and the brush clamping plate is fixed on the brush fixing seat. The brush clamping plate is movably connected to the end of the brush.

5. The brush assembly according to claim 4, characterized in that: The brush clamp is provided with an adjusting piece, and the adjusting piece is movably connected to the brush fixing seat and the brush clamp respectively.

6. The brush assembly according to claim 5, characterized in that: The bristles of the brush are closely distributed.

7. The brush assembly according to claim 1, characterized in that: The motor is a stepping motor.

8. The brush assembly according to claim 1, characterized in that: The brush assembly further comprises another zero position sensor and a zero position sensor block. The zero position sensor is arranged on a side of the fixing seat away from the lifting mechanism, and the zero position sensor block is connected to the second end.

9. The brush assembly according to claim 8, characterized in that: The zero position sensing block is a rectangular parallelepiped, and one end of the zero position sensing block is connected to the second end.

10. A flat knitting machine, characterized in that: The invention comprises a plurality of brush assemblies according to any one of claims 1 to 9.