Heating tank for emulsified asphalt
By introducing shock absorption and disassembly mechanisms into the asphalt heating tank, the problems of inconvenience in replacing the mixing rod and wear of parts are solved, the service life and operating efficiency of the equipment are improved, and the uniformity of the mixing is ensured.
Patent Information
- Application Number
- CN202420458288.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-11
AI Technical Summary
When used, the mixing rod is inconvenient to replace the existing asphalt heating tank, and the parts wear quickly due to vibration, which affects the service life and efficiency.
A heating tank for emulsified asphalt was designed, using shock absorbing mechanisms and disassembly and assembly mechanisms. Through structures such as slide chutes, sliders, dampers and threaded rings, vibration wear is reduced, and the disassembly and replacement process of the mixing rod is simplified.
It improves the service life and operating efficiency of the equipment, ensures stirring uniformity, reduces the wear of mechanical components, simplifies the replacement process of the stirring rod, and improves the overall stability and stirring effect of the heating tank.
Smart Images

Figure CN222182967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt heating tanks, in particular to a heating tank for emulsified asphalt. Background Art
[0002] Asphalt heating tank is a device used to heat and store asphalt, usually used in asphalt pavement construction and maintenance projects. Asphalt heating tank is mainly composed of tank body, heating device, stirring device, stirring blade, temperature sensor, control system, etc. Emulsified asphalt is a stable emulsion liquid mixed with asphalt, water and emulsifier through mechanical shearing and stirring processes. The heating device usually uses a heating rod or heating wire, which is set on the inner wall of the tank body. The spray and stirring device are evenly heated. The asphalt is left to cool into a solid state and cannot be used.
[0003] In the prior art, a Chinese patent with authorization announcement number N212128734U discloses an asphalt heating tank, which belongs to the field of asphalt heating tanks. Its technical points include a tank body, the tank body includes an inner layer and an outer layer, a heating wire is arranged between the inner layer and the outer layer, a cover plate is arranged on the top of the tank body, and a bottom plate is arranged on the bottom of the tank body. An asphalt input pipe body is installed on the cover plate, one end of the asphalt input pipe body extends downward to the inside of the tank body, and the other end is provided with a first sealing cover body, a screw drive motor is also installed on the cover plate, a scraper is installed on the drive rod of the screw drive motor, and a plurality of through holes are opened on the scraper; a plurality of heating rods are also arranged inside the tank body, one end of the heating rod is fixed on the cover plate, and the other end is fixed on the bottom plate after passing through the scraper, and the plurality of heating rods are evenly distributed inside the tank body; an asphalt heating tank of the utility model makes the asphalt more evenly heated when heated and liquefied, and will not adhere to the tank wall.
[0004] At present, most asphalt heating tanks on the market still have certain shortcomings when in use. As shown in the above-mentioned document, the device is provided with a number of heating rods to make the asphalt heated more evenly, which can reduce the occurrence of solid asphalt during use and reduce the possibility of blockage at the discharge port. However, the stirring device of the heating tank may need to be replaced with different types of stirring rods before use, or the original stirring rod cannot be used and needs to be disassembled and replaced. The traditional method of disassembling the stirring rod is to unscrew the object through a thread, which is cumbersome and time-consuming to operate, affects the use of the device, and reduces the heating efficiency of the device. Secondly, the vibration generated when the heating tank stirs asphalt or moves the tank body will increase the wear of the internal parts of the tank body, which may cause the internal parts to loosen, reduce the service life of the device, and is cumbersome to use. The existing structure needs to be improved. Utility Model Content
[0005] The utility model aims to provide a heating tank for emulsified asphalt, so as to solve the problems in the background art that the stirring rod of the heating tank is inconvenient to replace and the parts wear out quickly due to vibration.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heating tank for emulsified asphalt, comprising a tank body, a supporting leg connected to the side of the tank body, a cover connected to the top of the tank body, a motor installed on the top of the cover, a discharge port connected to the bottom of the tank body, and a stirring rod fixed to the output end of the motor;
[0007] A fixing block is fixed on the side of the tank body, a slide groove is provided at the bottom of the fixing block, and a shock absorbing mechanism is provided inside the slide groove to reduce the wear caused by the vibration of the heating tube.
[0008] A threaded sleeve is fixed at the bottom of the motor, a first notch is penetrated through the side of the threaded sleeve, and a disassembly mechanism is arranged inside the threaded sleeve, through which the stirring rod can be replaced.
[0009] Furthermore, the shock absorbing mechanism includes a sliding block, and the sliding block slides through the inside of the sliding groove, and a plurality of groups of limiting grooves are provided on the side of the sliding block.
[0010] Furthermore, a sliding limiting block passes through the limiting groove, and the limiting block is fixed inside the sliding groove. A damper is connected between the sliding block and the sliding groove, and a spring is sleeved on the surface of the damper.
[0011] Furthermore, the disassembly and assembly mechanism includes a threaded ring, and the threaded ring is threadedly connected to the side of the threaded sleeve, a second notch is opened on the side of the threaded ring, an insert block is fixed on the top of the stirring rod, an extrusion block is fixed on the side of the insert block, and a stirring mechanism is arranged on the side of the stirring rod.
[0012] Furthermore, the stirring mechanism includes a fixed concave block, and the fixed concave block is symmetrically fixed on the surface of the stirring rod, and a rotation groove is opened on the top of the fixed concave block.
[0013] Furthermore, a threaded rod rotates inside the rotating groove, a nut is threadedly connected to the surface of the threaded rod, a scraper rod is connected inside the fixed recess, the scraper rod is fitted with the inner wall of the tank body, and a positioning groove is opened on the top of the scraper rod.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The emulsified asphalt heating tank can deform and generate reaction force after being squeezed. The reaction force can reduce the impact force generated by the vibration of the tank body. At the same time, the damper can reduce the instability caused by the reaction force of the spring through the internal structure, reduce the wear of mechanical parts, and increase the service life of the device. Secondly, the stirring rod can be slid out of the threaded sleeve by rotating the threaded ring, so that the stirring rod can be disassembled and replaced, and the operation is more convenient. Finally, the scraper rod is fixed under the action of the threaded rod. When the heating tank is stirred and heated, the scraper rod can stir the asphalt on the inner wall of the tank body, thereby improving the uniformity of stirring;
[0016] 2. The limit groove and the limit block are set to improve the stability of the slider when it slides inside the slide groove, prevent the slider from rotating, and reduce the friction of the components when sliding;
[0017] 3. A damper is provided to prevent the spring from bouncing back and forth, thereby increasing the spring shock absorption effect and improving the overall stability of the device;
[0018] 4. A threaded ring is provided, and the threaded ring and the threaded sleeve are rotated to slide the thread, thereby realizing the rotation of the extrusion block, and the stirring rod can be quickly replaced and disassembled, thereby improving the operating efficiency;
[0019] 5. A scraper rod is provided, through which the inner wall of the tank body can be scraped, which improves the uniformity of stirring in the heating tank and makes the asphalt heated more evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0021] Figure 2 This is an enlarged three-dimensional structural diagram of the lid of the utility model;
[0022] Figure 3 For this utility model Figure 2 The enlarged three-dimensional structure diagram of the middle part A;
[0023] Figure 4 This is a schematic diagram of the cross-sectional three-dimensional structure of the slider of the utility model;
[0024] Figure 5 This is an enlarged three-dimensional structural diagram of the threaded sleeve of the utility model;
[0025] Figure 6 It is a schematic diagram of the enlarged and split three-dimensional structure of the fixed concave block of the utility model.
[0026] In the figure: 1. tank body; 2. supporting legs; 3. lid; 4. motor; 5. discharge port; 6. stirring rod; 101. fixed block; 102. slide groove; 103. slider; 104. limit groove; 105. limit block; 106. spring; 107. damper; 401. threaded sleeve; 402. first notch; 403. threaded ring; 404. second notch; 405. insert block; 406. extrusion block; 601. fixed concave block; 602. rotating groove; 603. threaded rod; 604. nut; 605. scraper rod; 606. positioning groove. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment 1:
[0029] like Figure 1-Figure 4 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the shock absorbing effect of the heating tank accelerates the wear between the internal parts and increases the tightness of the parts matching, thereby affecting the service life of the heating tank, a shock absorbing mechanism is disclosed:
[0030] The utility model comprises a tank body 1, a supporting leg 2 is connected to the side of the tank body 1, a cover 3 is connected to the top of the tank body 1, a motor 4 is installed on the top of the cover 3, a discharge port 5 is connected to the bottom of the tank body 1, a stirring rod 6 is fixed to the output end of the motor 4, a fixing block 101 is fixed to the side of the tank body 1, a slide groove 102 is provided at the bottom of the fixing block 101, a shock absorbing mechanism is provided inside the slide groove 102, and the wear caused by the vibration of the heating tube is reduced by the shock absorbing mechanism, a threaded sleeve 401 is fixed to the bottom of the motor 4, a first notch 402 is provided through the side of the threaded sleeve 401, a disassembly mechanism is provided inside the threaded sleeve 401, and the stirring rod 6 can be replaced by the disassembly mechanism.
[0031] The damping mechanism includes a slider 103, and the slider 103 penetrates and slides inside the slide groove 102. A plurality of limit grooves 104 are provided on the side of the slider 103. The limit groove 104 penetrates the sliding limit block 105, and the limit block 105 is fixed inside the slide groove 102. A damper 107 is connected between the slider 103 and the slide groove 102. A spring 106 is sleeved on the surface of the damper 107. When the heating pipe is transported or started, the tank body will vibrate to make the tank body 1 move downward. When the tank body 1 moves, the slider 103 can pass through the slide groove. 102 slides, and when the slider 103 slides, the limit groove 104 can slide through the limit block 105. At the same time, the slider 103 can squeeze the spring 106 through the slide groove 102. After being squeezed, the spring 106 can be deformed to generate a reaction force. The reaction force can reduce the impact force generated by the vibration of the tank body 1. At the same time, the damper 107 can reduce the instability caused by the reaction force of the spring 106 through the internal structure, prevent the tank body 1 from elastic rebound vibration, thereby reducing the wear of mechanical parts and increasing the service life of the device.
[0032] Embodiment 2:
[0033] like Figure 5 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the stirring rod of the stirring device of the heating tank is time-consuming and troublesome to operate when replacing or disassembling, thereby affecting the use efficiency of the heating tank, a disassembly and assembly mechanism is disclosed:
[0034] The disassembly and assembly mechanism includes a threaded ring 403, and the threaded ring 403 is threadedly connected to the side of the threaded sleeve 401, and a second notch 404 is opened on the side of the threaded ring 403. An insert block 405 is fixed on the top of the stirring rod 6, and an extrusion block 406 is fixed on the side of the insert block 405. A stirring mechanism is arranged on the side of the stirring rod 6. When the heating tank needs to disassemble the stirring rod 6, the threaded ring 403 is rotated to slide through the threaded sleeve 401. When the thread of the threaded ring 403 slides, the second notch 404 can be driven to rotate. When the second notch 404 is rotated to the side of the first notch 402, the stirring rod 6 is rotated. When the stirring rod 6 rotates, the extrusion block 406 can be driven to rotate inside the first notch 402. After the extrusion block 406 rotates to a certain position, the stirring rod 6 is pulled down. When the stirring rod 6 is pulled down, the insert block 405 can be driven to slide out of the threaded sleeve 401. At this time, the stirring rod 6 can be disassembled and replaced, thereby improving the operating efficiency of the heating tank.
[0035] Embodiment three:
[0036] like Figure 6The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the stirring intensity of the stirring device of the heating tank is not high, there is a large blind area, which affects the stirring quality, thereby affecting the quality of asphalt, causing the asphalt to stick to the inner wall of the tank in a solid state, and may also affect the uneven heating of the overall asphalt, on the basis of the second embodiment, a stirring mechanism is disclosed:
[0037] The stirring mechanism includes a fixed concave block 601, and the fixed concave block 601 is symmetrically fixed on the surface of the stirring rod 6, a rotating groove 602 is provided on the top of the fixed concave block 601, a threaded rod 603 rotates inside the rotating groove 602, a nut 604 is threadedly connected to the surface of the threaded rod 603, a scraper rod 605 is connected inside the fixed concave block 601, the scraper rod 605 is fitted with the inner wall of the tank body 1, and a positioning groove 606 is provided on the top of the scraper rod 605. Before the heating tank stirs the asphalt, the scraper rod 605 is moved to the top of the fixed concave block 601 and inserted. When the scraper rod 605 is inserted into the fixed concave block 601, it pushes the threaded rod 603, and the threaded rod 603 When pushed, it can rotate through the rotating groove 602. When the threaded rod 603 rotates to the inside of the positioning groove 606, the nut 604 is moved, and the nut 604 is moved to the end of the threaded rod 603 and rotated. When the nut 604 rotates, it can slide through the threaded rod 603. When the nut 604 slides to the side of the fixed recessed block 601, it can be squeezed and fixed. When the nut 604 is fixed, the threaded rod 603 can be driven to be fixed. When the threaded rod 603 is fixed, the scraper rod 605 can be driven to be fixed through the positioning groove 606. When the heating tank is stirred and heated, the scraper rod 605 can stir the asphalt on the inner wall of the tank body, thereby improving the uniformity of stirring.
[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A heating tank for emulsified asphalt, comprising a tank body (1), the side of the tank body (1) is connected to a support leg (2), the top of the tank body (1) is connected to a cover (3), the top of the cover (3) is equipped with a motor (4), the bottom of the tank body (1) is connected to a discharge port (5), the output end of the motor (4) is fixed with a stirring rod (6), characterized in that ; A fixing block (101) is fixed on the side of the tank body (1), a slide groove (102) is provided at the bottom of the fixing block (101), and a shock absorbing mechanism is provided inside the slide groove (102), so as to reduce the wear caused by the vibration of the heating tube. A threaded sleeve (401) is fixed to the bottom of the motor (4), a first notch (402) is formed through the side of the threaded sleeve (401), and a disassembly mechanism is provided inside the threaded sleeve (401), through which the stirring rod (6) can be replaced.
2. The heating tank for emulsified asphalt according to claim 1, characterized in that: The shock absorbing mechanism comprises a sliding block (103), and the sliding block (103) penetrates and slides inside the sliding groove (102), and a plurality of groups of limiting grooves (104) are provided on the side surface of the sliding block (103).
3. A heating tank for emulsified asphalt according to claim 2, characterized in that: The limiting groove (104) has a sliding limiting block (105) extending therethrough, and the limiting block (105) is fixed inside the sliding groove (102). A damper (107) is connected between the sliding block (103) and the sliding groove (102), and a spring (106) is sleeved on the surface of the damper (107).
4. The heating tank for emulsified asphalt according to claim 1, characterized in that: The disassembly and assembly mechanism comprises a threaded ring (403), and the threaded ring (403) is threadedly connected to the side of the threaded sleeve (401), and a second notch (404) is provided on the side of the threaded ring (403). An insert block (405) is fixed to the top of the stirring rod (6), and an extrusion block (406) is fixed to the side of the insert block (405). A stirring mechanism is provided on the side of the stirring rod (6).
5. A heating tank for emulsified asphalt according to claim 4, characterized in that: The stirring mechanism comprises a fixed concave block (601), and the fixed concave block (601) is symmetrically fixed on the surface of the stirring rod (6), and a rotation groove (602) is formed on the top of the fixed concave block (601).
6. A heating tank for emulsified asphalt according to claim 5, characterized in that: A threaded rod (603) is rotatably disposed inside the rotating groove (602), a nut (604) is threadedly connected to the surface of the threaded rod (603), a scraper rod (605) is connected inside the fixed recessed block (601), the scraper rod (605) is fittedly connected to the inner wall of the tank body (1), and a positioning groove (606) is provided on the top of the scraper rod (605).
