Closed device for debugging energy storage cooling-water machine

The closed device for debugging energy storage chillers efficiently exchanges cold and heat sources and facilitates pressure testing through a PLC-controlled system with sensors, improving debugging efficiency.

CN222187350UActive Publication Date: 2024-12-17XUCHANG XUJI JINGRUI TECH
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Patent Information

Application Number
CN202323626779.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-17
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

Existing closed devices for debugging energy storage chillers are inefficient in quickly exchanging cold and heat sources and lack convenience during use.

Method used

A closed device equipped with a PLC control cabinet, main circulation pump, electric heater, plate heat exchanger, and sensors to monitor and control water flow, temperature, and pressure, allowing rapid exchange of cold and heat sources and facilitating pressure testing.

Benefits of technology

Enables rapid temperature adjustment and pressure testing, preventing electric heater dry burning and enhancing the convenience of debugging energy storage chillers.

✦ Generated by Eureka AI based on patent content.

Smart Images

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    Figure CN222187350U_ABST
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Abstract

The utility model discloses a closed device for debugging an energy storage cooling-water machine, and particularly relates to the technical field of energy storage cooling-water machine debugging, the closed device comprises a clamping seat for supporting and a plc control cabinet main body installed at one end of the clamping seat, the top of the clamping seat is provided with a debugging loop, and the top of the clamping seat is provided with a debugging closed assembly. According to the utility model, the debugging sealing assembly is arranged, the water flow main circulating pump flows through the electric heater pipeline, and hot water heated by the electric heater is conveyed to the plate heat exchanger through the pipeline for cold and heat exchange; signals of the flow switch are collected through the flow switch of the water inlet pipeline, the first water inlet temperature sensor and the first water return temperature sensor, the PLC control cabinet body conducts programming control processing, the main circulating pump is controlled to be started and monitored, the dry burning condition of the electric heater is prevented, cold and heat sources are easily and rapidly exchanged, and the function of reducing the temperature of circulating water is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy storage chiller debugging, and more specifically, to a closed device for debugging an energy storage chiller. Background Art

[0002] The closed device for debugging energy storage chillers is a device used to debug energy storage chillers. Energy storage chillers are devices that use electricity during off-peak hours to cool water to low temperatures and store it, and then release the cooling capacity during peak hours. Debugging energy storage chillers requires simulating the real working environment and testing and adjusting their working performance.

[0003] A closed device is a closed environment that can control parameters such as temperature, humidity and air pressure to simulate a real working environment. When commissioning an energy storage chiller, using a closed device can provide stable working conditions and reduce the impact of external factors on test results.

[0004] Among them, it was found through search that the utility model patent with patent application number CN202120388820.8 discloses a device for automatically releasing the accumulated gas of closed circulating cooling water, which belongs to the technical field of circulating cooling water equipment and is used to automatically release the accumulated gas of closed circulating cooling water. Its technical scheme is: the cylinder is a steel cylinder with closed ends, an exhaust pipe is installed on the upper end of the cylinder, an automatic exhaust valve is installed on the upper end of the exhaust pipe, an inlet pipe and an outlet pipe are installed on both sides of the cylinder respectively, the diameters of the inlet pipe and the outlet pipe match the diameter of the main return pipe, the lower ends of the inlet pipe and the outlet pipe are respectively connected to the main return pipe, the inlet pipe is located upstream of the main return pipe, the connection port of the inlet pipe and the cylinder is lower than the connection port of the outlet pipe and the cylinder, and a main return pipe cut-off valve is installed on the main return pipe between the inlet pipe and the outlet pipe;

[0005] When this structure is in use, the two sides of the cylinder are connected in parallel above the main return pipe through the water inlet pipe and the water outlet pipe respectively. The main return pipe cut-off valve cuts off the main return pipe. The return water enters the cylinder through the water inlet pipe and flows back to the main return pipe from the water outlet pipe. The gas in the circulating water is discharged from the automatic exhaust valve on the top surface of the cylinder. The automatic exhaust inspection valve, manual exhaust inspection valve and manual exhaust valve can inspect and replace the automatic exhaust valve. However, this structure is not easy to quickly exchange the cold and heat sources to achieve the function of lowering the circulating water temperature when in use, and is not convenient enough when in use. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a closed device for debugging an energy storage chiller, aiming to solve the problems raised in the above-mentioned background technology.

[0007] The utility model is implemented in this way. The utility model provides the following technical solutions: a closed device for debugging an energy storage chiller, comprising a card seat for support and a PLC control cabinet body installed at one end of the card seat, a debugging circuit is arranged on the top of the card seat, and a debugging closed component is arranged on the top of the card seat;

[0008] The debugging closed assembly includes a main circulation pump, a water supply pump and a pressure test pump arranged on the top of the card seat, and one side of the main circulation pump is provided with an electric heater installed on the card seat through a bracket and used for generating heat when powered on;

[0009] A first water tank is provided on one side of the electric heater, an exhaust valve is provided on the top of the first water tank, a liquid level sensor extending into the first water tank is provided on one side of the first water tank, a second water tank is provided on one side of the PLC control cabinet body, a flow switch is provided on the top of the debugging loop, a first water inlet temperature sensor is provided on one side of the flow switch, a first water return temperature sensor is provided on the bottom of the debugging loop, a plate heat exchanger for cooling water heat exchange is provided at one end of the debugging loop, and a ball valve is provided on the debugging loop;

[0010] It can be seen that in the above technical solution, the water flows through the electric heater pipeline through the main circulation pump, and the hot water heated by the electric heater is transported to the plate heat exchanger through the pipeline for cold and heat exchange. The flow switch of the water inlet pipeline and the first water inlet temperature sensor and the first return water temperature sensor collect the flow switch signal, and the main circulation pump is controlled and monitored by the programming control of the PLC control cabinet body to prevent the electric heater from dry burning.

[0011] Optionally, in a possible implementation, a one-way valve for drainage is provided on the main circulation pump, a water inlet pressure sensor is provided on the debugging loop, a vortex flowmeter installed on the debugging loop is provided at the bottom of the water inlet pressure sensor, a second water inlet temperature sensor is provided on one side of the vortex flowmeter, a water inlet interface is provided at the bottom of the debugging loop and on one side of the second water inlet temperature sensor, a plurality of return water interfaces for guiding water are provided at the top of the debugging loop, and each of the return water interfaces transports water through a hose, a second return water temperature sensor installed on the debugging loop is provided on one side of the return water interface, and a return water pressure sensor installed on the debugging loop is provided on one side of the second return water temperature sensor;

[0012] It can be seen that in the above technical solution, the main circulation pump is started and monitored through programming control of the PLC control cabinet to prevent dry burning of the electric heater. Each group is equipped with a set of one-way valves and vortex flowmeters, water inlet pressure sensors, one-way valves and ball valves to adjust the cooling water flow. The one-way valve monitors the flow in real time. In the return branch, each group is equipped with a second return water temperature sensor and return water pressure sensor. The circuit is pressure tested by debugging, the pressure test pump is connected to the ball valve, the corresponding ball valve is opened, the pressure is added to the required level, and then the ball valve is closed for water pressure test. At the same time, another set of energy storage chiller debugging operations can be carried out.

[0013] Technical effects and advantages of the utility model:

[0014] By setting and debugging the closed components, the water flows through the electric heater pipe through the main circulation pump, and the hot water heated by the electric heater is transported to the plate heat exchanger through the pipeline for cold and heat exchange. The flow switch of the water inlet pipeline, the first water inlet temperature sensor and the first return water temperature sensor collect the flow switch signal, and the main circulation pump is controlled and monitored through the programming control processing of the PLC control cabinet body to prevent the electric heater from dry burning, and facilitate the rapid exchange of cold and heat sources to achieve the function of lowering the circulating water temperature;

[0015] In addition, each group is equipped with a single check valve and vortex flowmeter, water inlet pressure sensor, single check valve and ball valve to adjust the cooling water flow. The single check valve monitors the flow in real time. In the return branch, each group is equipped with a single second return water temperature sensor and return water pressure sensor to debug the loop pressure test. The pressure test pump is connected to the ball valve, the corresponding ball valve is opened, the pressure is added to the required level, and then the ball valve is closed for a water pressure test. At the same time, another group of energy storage chillers can be debugged to realize the water pressure test function of the tested chiller and improve the convenience of the device during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the present disclosure, the following briefly introduces the drawings required to be used in some embodiments of the present disclosure. Obviously, the drawings described below are only drawings of some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can also be obtained based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams, and are not limitations on the actual size of the product involved in the embodiments of the present disclosure, the actual process of the method, the actual timing of the signal, etc.

[0017] Figure 1 It is the front view of the overall structure of the device of the utility model.

[0018] Figure 2 It is a side view of the overall structure of the utility model.

[0019] Figure 3This is the water circuit diagram for debugging this utility model.

[0020] The accompanying drawings are marked as follows: 1. PLC control cabinet body; 2. Main circulation pump; 3. Make-up water pump; 4. Electric heater; 5. Liquid level sensor; 6. Exhaust valve; 7. First water tank; 8. Pressure test pump; 9. Second water tank; 10. Flow switch; 11. First inlet water temperature sensor; 12. First return water temperature sensor; 13. Plate heat exchanger; 14. Ball valve; 15. Check valve; 16. Inlet water pressure sensor; 17. Vortex flowmeter; 18. Second inlet water temperature sensor; 19. Inlet interface; 20. Hose; 21. Return water interface; 22. Second return water temperature sensor; 23. Return water pressure sensor; 24. Holder; 25. Bracket. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] As attached Figure 1-3 The enclosed device for debugging an energy storage chiller shown in the figure uses a debugging enclosed component set on a PLC control cabinet body 1, and a water main circulation pump 2 flows through an electric heater 4 pipeline. The hot water heated by the electric heater 4 is transported to a plate heat exchanger 13 through a pipeline for heat exchange. The flow switch 10 of the water inlet pipeline, the first water inlet temperature sensor 11, and the first return water temperature sensor 12 collect the flow switch signal, and the PLC control cabinet body 1 is programmed and controlled to control the main circulation pump 2 to start and monitor, so as to prevent the electric heater 4 from dry burning. , each group is separately installed with a set of one-way valve 15 and vortex flowmeter 17, water inlet pressure sensor 16 and one-way valve 15 and ball valve 14 to adjust the cooling water flow, and the one-way valve 15 monitors the flow in real time. In the return water branch, each group is separately equipped with a second return water temperature sensor 22 and a return water pressure sensor 23. The circuit is debugged and pressure tested. The pressure test pump 8 is connected to the ball valve 14, the corresponding ball valve 14 is opened, the pressure is added to the desired level, and then the ball valve 14 is closed to perform a water pressure test. At the same time, another group of energy storage chillers can be debugged, and the specific structural arrangement of the components is as follows;

[0023] The closed debugging assembly includes a main circulation pump 2, a water supply pump 3 and a pressure test pump 8 arranged on the top of the card seat 24. One side of the main circulation pump 2 is provided with an electric heater 4 installed on the card seat 24 through a bracket 25 and used for generating heat when powered on;

[0024] A first water tank 7 is provided on one side of the electric heater 4, an exhaust valve 6 is provided on the top of the first water tank 7, a liquid level sensor 5 extending into the first water tank 7 is provided on one side of the first water tank 7, a second water tank 9 is provided on one side of the PLC control cabinet body 1, a flow switch 10 is provided on the top of the debugging loop, a first water inlet temperature sensor 11 is provided on one side of the flow switch 10, a first water return temperature sensor 12 is provided on the bottom of the debugging loop, a plate heat exchanger 13 for cooling water heat exchange is provided at one end of the debugging loop, and a ball valve 14 is provided on the debugging loop;

[0025] A one-way valve 15 for drainage is provided on the main circulation pump 2, a water inlet pressure sensor 16 is provided on the debugging loop, a vortex flowmeter 17 installed on the debugging loop is provided at the bottom of the water inlet pressure sensor 16, a second water inlet temperature sensor 18 is provided on one side of the vortex flowmeter 17, a water inlet interface 19 is provided at the bottom of the debugging loop and on one side of the second water inlet temperature sensor 18, a plurality of return water interfaces 21 for water conduction are provided on the top of the debugging loop, and each return water interface 21 transports water flow through a hose 20, a second return water temperature sensor 22 installed on the debugging loop is provided on one side of the return water interface 21, and a return water pressure sensor 23 installed on the debugging loop is provided on one side of the second return water temperature sensor 22.

[0026] According to the above structure, when in use, the water inlet interface 19 and the water return interface 21 in the debugging circuit are connected to the hose 20 respectively, and the other ends of the two hoses 20 are connected to the water inlet and return pipe ports of the energy storage chiller respectively;

[0027] The water to be purified enters the first water tank 7 of the device and passes through the parameters set by the liquid level sensor 5. Then the main circulation pump 2 flows through the electric heater 4 pipeline. The hot water heated by the electric heater 4 is transported to the plate heat exchanger 13 through the pipeline for cold and heat exchange. The flow switch 10 of the water inlet pipeline, the first water inlet temperature sensor 11 and the first return water temperature sensor 12 collect the flow switch signal, and the main circulation pump 2 is controlled and monitored by the programming control processing of the PLC control cabinet body 1 to prevent the electric heater 4 from dry burning.

[0028] At the same time, during the hot water loop circulation process, when the water level in the first water tank 7 drops to the lower limit of the liquid level sensor 5, the system issues an alarm to prompt the staff to replenish water;

[0029] In the water inlet branch of the debugging loop, each group is equipped with a single set of check valve 15 and vortex flowmeter 17, water inlet pressure sensor 16, check valve 15 and ball valve 14 to adjust the cooling water flow. The check valve 15 monitors the flow in real time. In the return water branch, each group is equipped with a single set of second return water temperature sensor 22 and return water pressure sensor 23.

[0030] To test the pressure of the debugging circuit, connect the pressure test pump 8 to the ball valve 14, open the corresponding ball valve 14, add pressure to the required level, and then close the ball valve 14 to conduct a water pressure test. At the same time, another group of energy storage chillers can be debugged.

[0031] Different from the prior art, the present application discloses a closed device for debugging an energy storage chiller. The water flow flows through the main circulation pump 2 through the electric heater 4 pipeline. The hot water heated by the electric heater 4 is transported to the plate heat exchanger 13 through the pipeline for heat exchange. The flow switch 10 of the water inlet pipeline, the first water inlet temperature sensor 11 and the first return water temperature sensor 12 collect the flow switch signal, and the main circulation pump 2 is controlled and monitored to prevent the electric heater 4 from drying out. According to the burning situation, each group is equipped with a single check valve 15 and a vortex flowmeter 17, a water inlet pressure sensor 16, a single check valve 15 and a ball valve 14 to adjust the cooling water flow. The single check valve 15 monitors the flow in real time. In the return water branch, each group is equipped with a single second return water temperature sensor 22 and a return water pressure sensor 23. The circuit is debugged and pressure tested. The pressure test pump 8 is connected to the ball valve 14, the corresponding ball valve 14 is opened, the pressure is added to the required level, and then the ball valve 14 is closed for a water pressure test. At the same time, another group of energy storage chillers can be debugged.

[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A closed device for debugging an energy storage chiller, comprising a support base (24) and a PLC control cabinet body (1) mounted on one end of the base (24), wherein a debugging circuit is arranged on the top of the base (24), characterized in that: A debugging and sealing component is arranged on the top of the card seat (24); The debugging closed assembly comprises a main circulation pump (2), a water supply pump (3) and a pressure test pump (8) arranged on the top of the card seat (24); one side of the main circulation pump (2) is provided with an electric heater (4) which is mounted on the card seat (24) through a bracket (25) and is used to generate heat when powered; A first water tank (7) is provided on one side of the electric heater (4), an exhaust valve (6) is provided on the top of the first water tank (7), and a liquid level sensor (5) extending into the first water tank (7) is provided on one side of the first water tank (7).

2. A closed device for debugging an energy storage chiller according to claim 1, characterized in that: A second water tank (9) is arranged on one side of the PLC control cabinet body (1), a flow switch (10) is arranged on the top of the debugging loop, and a first water inlet temperature sensor (11) is arranged on one side of the flow switch (10).

3. The closed device for debugging an energy storage chiller according to claim 1, characterized in that: A first return water temperature sensor (12) is arranged at the bottom of the debugging loop, a plate heat exchanger (13) for cooling water heat exchange is arranged at one end of the debugging loop, and a ball valve (14) is arranged on the debugging loop.

4. The closed device for debugging an energy storage chiller according to claim 1, characterized in that: The main circulation pump (2) is provided with a one-way valve (15) for drainage, the debugging circuit is provided with a water inlet pressure sensor (16), and the bottom of the water inlet pressure sensor (16) is provided with a vortex flowmeter (17) installed on the debugging circuit.

5. A closed device for debugging an energy storage chiller according to claim 4, characterized in that: A second water inlet temperature sensor (18) is provided on one side of the vortex flowmeter (17), and a water inlet interface (19) is provided at the bottom of the debugging loop and on one side of the second water inlet temperature sensor (18).

6. The closed device for debugging an energy storage chiller according to claim 1, characterized in that: A plurality of water return interfaces (21) for guiding water are arranged at the top of the debugging loop, and each of the water return interfaces (21) conveys water flow through a hose (20).

7. A closed device for debugging an energy storage chiller according to claim 6, characterized in that: A second return water temperature sensor (22) installed on the debugging circuit is provided on one side of the return water interface (21), and a return water pressure sensor (23) installed on the debugging circuit is provided on one side of the second return water temperature sensor (22).